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Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
Page 1 of 13
FRP All Thread Rebar Machine
气动式玻璃钢锚杆设备
Advanced
Pultrusion
Technology
Theory and
Machinery Overview
Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
Page 2 of 13
Table of Contents
Brief Introduction…………………………………………………………………. ….3
Fiberglass Yarn Shelf………………………………………………………………….4
Dipping Glue Part……………………………………………………………………...5
Drying Part.....................………………………………………………………………6
Traction Head………………………………………………………………………….7
Auto Cutting Machine…………………………………………………………………8
Finish Rebar Photo…………………….………………………………………………9
Parameter Specifications..............................................................................................10
MPTR-640 Picture...…………………………………………………………………..11
About Maplefrp®…………………………………………………………………….12
Contact Information……………………………………………………………….....13
Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
Page 3 of 13
FRPAll Thread Rebar machine
Brief Introduction
FRP rebar machine is our latest research equipment, which was developed by our company.
Here are its main features:
1. High efficient
It could produce Four-pieces same diameter, same length, same thread pitch all thread frp rebar at
the same time, daily production could reach 4000 meters.
2. Patent machine
The machine has applied for patent already. The Patent No. is 201110210751.2.
3. According with government policy
Pultrusion and winding FRP rebar corresponds to National Industry Development Project.
4. Machine parts
The FRP rebar production line is made up of six parts, which include yarn shelf part, dipping resin
part, drying part, traction part, auto cutting part and electrical part.
Fiberglass Yarn shelf
There is two sets fiberglass yarn shelves to match each frp rebar production line. It use 24 pieces
bamboo plywood and installed with sheep eye which socket for guiding the yarn to avoid yarn
crossing. Each shelf could put 100 or 120 rolls yarns.
How many yarns will use in FRP rebar production?
Φ18 rebar uses 9600te*30 yarns
Φ20 rebar uses 9600te*46 yarns
Φ22 rebar uses 9600te*56 yarns
If the rebar contains more yarns, it has less glue, we must keep the yarn containing at one certain
data to ensure the same diameter of rebar production.
Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
Page 4 of 13
Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
Page 5 of 13
Dipping Glue part
At first, the yarn from the shelf enters into the yarn distribution plate.
The plate has four groups’ holes; each group holes will take one rebar usage yarn.
Second, the yarn through the plate will directly come into the glue through, and then
go into the first blade glue plate.
Third, from the first blade glue plate, the yarn will enter into the second plate.
Fourth, the yarn will enter into the winding mold in sequence, around the mold there
are 9 holes which will take 9 pieces yarns into it, and then the other yarns will come into
the middle hole of the mold.
Fifth, use adhesive tape to wind the passed yarns, and then into oven box.
The yarns straining the box cover and then enter into the traction head.
Sixth, winding machine wire wheel will rotate when the rebar proceeds, and then it will
form the same thread ,the depth of the thread will achieve by the twister wire tensile force.
Wire tensile force will rely on pressed wire part, the pressed wire wheel nut dextrorotary force up
and laevorotation down, you could get what depth you want of the thread. It will require the same
wire quantity, when changed it, the four wire will change at the same time. it will reduce machine
stop time.
At last, pour the mixed glue into glue trough, everything will be ready for next preparation.
Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
Page 6 of 13
Drying Part
Drying box is made of oven part and drying shelf part. The yarn through the dipping glue trough
will go directly into the oven box, each one entry is installed with blade glue device, it will recycle
the first two oven box extruded glue to the glue trough for use. the other blade device will ensure
the rebar surface smooth.
There are three heating pipes in each oven box, each power is 1kW, part 4 area heating pipe set
120 degrees and the behind oven box set 120 degrees. The rebar speed in box is
0.5~0.85meter/min.the speed is related to the compounds, temperature and rebar diameter.
The heating pipe connection method is 380V triangle connection way.
Thermocouple probe inserts into oven box hole, straining the box.
Turn on the switch, and let it heat, when the temp reached set data, production will begin.
Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
Page 7 of 13
Traction Head
The head of the machine will pull the rebar same speed proceeding.
There is compacting four bolts, to adjust the bolt will change the clamping force, we will select
the rebar not slipping as good choice to protect the rebar surface.
Everyday put engine oil into the chain link and wheel and gear wheel to ensure good lubrication.
for the reducer every three month use 45# engine oil to change.
Traction speed will rely on the controller, the suitable speed is 0.5~0.85m/min.
the caterpillar tightness could adjust, the suitable chord height is 20mm.
Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
Page 8 of 13
Auto Cutting Machine
The rebar compaction will achieve by the dia100*L300 cylinder. To ensure the cutting
will select 0.5~0.8Mpa air pressure.
The rebar cut will reach by the dia40*L800 cylinder and the cutting saw.
You could select the length for the rebar cut.
Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
Page 9 of 13
Finish Product Photo
FRP Rebar FRP Rebar
Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
Page 10 of 13
FRPAll Thread Rebar Equipment Technical Parameters
Machine Code: MPTR-640
Equipment
Working Voltage 380V,400V/50HZ Air Pressure 0.6-0.8Mpa
Total Power 25KW
Equipment
Center Height 1000mm
Winding Thread
Quantity 1
WindingThread
Distance 0.1-100mm
Winding Rotating Speed 0-285rpm Winding Diameter 6-40mm
Effect
Clamping Length 2800mm
Crawler
Clamping Width 200mm/strip
Cutting
Scope(Diameter) 1-60mm
Cutting
Rotating Speed 2850rpm
Cutting Length Any Length Cutting Accuracy ± 2mm
Roving shelf 4*4cm angels*N Heating Oven 25mm*25mm*1000mm X 6
Resin Bath Cylinder 80mm*300mm Pulling Device
60KN 360 pieces
polyurethane rubber chain
Transmission Gear JEC Producing Speed 0.1-2.2m/min
Protection Level Ip45
Winding
Electric Motor
2* 0.75 frequency motors
Dedong brand
Number of
Resin Trough 3
Size of
Resin Trough
Length900mm*Width
320-620mm*Depth200mm
Winding Power 3.7kw
Drying
Oven Power 16kw
Pultrusion Power 3.7kw Cutting Power 1.5kw
Equipment
Installation Size(mm) 1000*1600*30000
Accessories
with the Machine
Tools, Hardware,
Porcelain eyes,
Cutting blade etc.
Weight
of the Equipment 4T Equipment Volume 30m3
Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
Page 11 of 13
Fiberglass Rebar Machine Picture
Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
Page 12 of 13
Company Introduction
Hebei Maple FRP Industry Co.,Ltd. is one of the leading manufacturer of FRP relative
products in Northern of China. Presently our factory mainly focuses on researching
and developing FRP products production lines. We can customize the equipments to
meet different and special application requirement and also supply FRP product
processing technology with composite formulas or workshop turn-key instruction.
Our FRP hydraulic pultrusion machine, pneumatic FRP grating machine and FRP
pipe/tank filament winding machine are very popular in domestic fiberglass
fabrication industry and had already exported to Asian, Middle-East, Africa, South
America and other areas…
Our factory has obtained ISO9001:2000 Quality System Certificate, British Royal
UKAS Certificate, ISO14001 Certificate, ISO1800 Certificate and National Grade II
Installation Certificate of Anti-corrosion.
Our factory constantly challenges with new technological development and provide
high quality and reliable products.
“Quality first is our commitment of every worker;”
“Technological innovation is the driving force of our development;”
“Customer satisfaction is our guarantee of success.”
We sincerely hope to be your long-term partner. Let’s work together to develop
eco-technology and create brilliant green future with FRP composite material.
Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
Page 13 of 13
Thank you for taking the time to read about our Company and the machinery
we have to offer. If you have any questions or would like to request a price
quotation, please do not hesitate to contact the following people:
Hebei Maple FRP Industry Co.,Ltd.
Office Adres: C306,Jinshi Industrial Building,No.368 Xinshi North Road,
Shijiazhuang, Hebei,China
Factory Adres: No.167 Fuqiang North Road, Zaoqiang Hitech Industrial
Park,Hengshui, Hebei,China
Post Code: 050000
Email: info@frpmachining.com
MR. Colin Liu
Sales Department Manager
Tel: +86 18903314418 311-87247065
Fax: +86 10 80115555 ext. 543240
Email: sales@frpmachining.com
MR. Mason Li
Composite Department Manager
Tel: +86 18332347065
Fax: +86 318-8227789
Email: info@maplefrp.com
Mrs. Wency Tian
After-sale Department Manager
Tel: +86 311-87247065
Fax: +86 318-8227789
Email: support@frpmachining.com
Visit our website at:
Products Website : www.maplefrp.com
Machinery Website : www.frpmachining.com

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Advanced Pultrusion Technology Overview

  • 1. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” Page 1 of 13 FRP All Thread Rebar Machine 气动式玻璃钢锚杆设备 Advanced Pultrusion Technology Theory and Machinery Overview
  • 2. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” Page 2 of 13 Table of Contents Brief Introduction…………………………………………………………………. ….3 Fiberglass Yarn Shelf………………………………………………………………….4 Dipping Glue Part……………………………………………………………………...5 Drying Part.....................………………………………………………………………6 Traction Head………………………………………………………………………….7 Auto Cutting Machine…………………………………………………………………8 Finish Rebar Photo…………………….………………………………………………9 Parameter Specifications..............................................................................................10 MPTR-640 Picture...…………………………………………………………………..11 About Maplefrp®…………………………………………………………………….12 Contact Information……………………………………………………………….....13
  • 3. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” Page 3 of 13 FRPAll Thread Rebar machine Brief Introduction FRP rebar machine is our latest research equipment, which was developed by our company. Here are its main features: 1. High efficient It could produce Four-pieces same diameter, same length, same thread pitch all thread frp rebar at the same time, daily production could reach 4000 meters. 2. Patent machine The machine has applied for patent already. The Patent No. is 201110210751.2. 3. According with government policy Pultrusion and winding FRP rebar corresponds to National Industry Development Project. 4. Machine parts The FRP rebar production line is made up of six parts, which include yarn shelf part, dipping resin part, drying part, traction part, auto cutting part and electrical part. Fiberglass Yarn shelf There is two sets fiberglass yarn shelves to match each frp rebar production line. It use 24 pieces bamboo plywood and installed with sheep eye which socket for guiding the yarn to avoid yarn crossing. Each shelf could put 100 or 120 rolls yarns. How many yarns will use in FRP rebar production? Φ18 rebar uses 9600te*30 yarns Φ20 rebar uses 9600te*46 yarns Φ22 rebar uses 9600te*56 yarns If the rebar contains more yarns, it has less glue, we must keep the yarn containing at one certain data to ensure the same diameter of rebar production.
  • 4. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” Page 4 of 13
  • 5. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” Page 5 of 13 Dipping Glue part At first, the yarn from the shelf enters into the yarn distribution plate. The plate has four groups’ holes; each group holes will take one rebar usage yarn. Second, the yarn through the plate will directly come into the glue through, and then go into the first blade glue plate. Third, from the first blade glue plate, the yarn will enter into the second plate. Fourth, the yarn will enter into the winding mold in sequence, around the mold there are 9 holes which will take 9 pieces yarns into it, and then the other yarns will come into the middle hole of the mold. Fifth, use adhesive tape to wind the passed yarns, and then into oven box. The yarns straining the box cover and then enter into the traction head. Sixth, winding machine wire wheel will rotate when the rebar proceeds, and then it will form the same thread ,the depth of the thread will achieve by the twister wire tensile force. Wire tensile force will rely on pressed wire part, the pressed wire wheel nut dextrorotary force up and laevorotation down, you could get what depth you want of the thread. It will require the same wire quantity, when changed it, the four wire will change at the same time. it will reduce machine stop time. At last, pour the mixed glue into glue trough, everything will be ready for next preparation.
  • 6. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” Page 6 of 13 Drying Part Drying box is made of oven part and drying shelf part. The yarn through the dipping glue trough will go directly into the oven box, each one entry is installed with blade glue device, it will recycle the first two oven box extruded glue to the glue trough for use. the other blade device will ensure the rebar surface smooth. There are three heating pipes in each oven box, each power is 1kW, part 4 area heating pipe set 120 degrees and the behind oven box set 120 degrees. The rebar speed in box is 0.5~0.85meter/min.the speed is related to the compounds, temperature and rebar diameter. The heating pipe connection method is 380V triangle connection way. Thermocouple probe inserts into oven box hole, straining the box. Turn on the switch, and let it heat, when the temp reached set data, production will begin.
  • 7. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” Page 7 of 13 Traction Head The head of the machine will pull the rebar same speed proceeding. There is compacting four bolts, to adjust the bolt will change the clamping force, we will select the rebar not slipping as good choice to protect the rebar surface. Everyday put engine oil into the chain link and wheel and gear wheel to ensure good lubrication. for the reducer every three month use 45# engine oil to change. Traction speed will rely on the controller, the suitable speed is 0.5~0.85m/min. the caterpillar tightness could adjust, the suitable chord height is 20mm.
  • 8. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” Page 8 of 13 Auto Cutting Machine The rebar compaction will achieve by the dia100*L300 cylinder. To ensure the cutting will select 0.5~0.8Mpa air pressure. The rebar cut will reach by the dia40*L800 cylinder and the cutting saw. You could select the length for the rebar cut.
  • 9. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” Page 9 of 13 Finish Product Photo FRP Rebar FRP Rebar
  • 10. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” Page 10 of 13 FRPAll Thread Rebar Equipment Technical Parameters Machine Code: MPTR-640 Equipment Working Voltage 380V,400V/50HZ Air Pressure 0.6-0.8Mpa Total Power 25KW Equipment Center Height 1000mm Winding Thread Quantity 1 WindingThread Distance 0.1-100mm Winding Rotating Speed 0-285rpm Winding Diameter 6-40mm Effect Clamping Length 2800mm Crawler Clamping Width 200mm/strip Cutting Scope(Diameter) 1-60mm Cutting Rotating Speed 2850rpm Cutting Length Any Length Cutting Accuracy ± 2mm Roving shelf 4*4cm angels*N Heating Oven 25mm*25mm*1000mm X 6 Resin Bath Cylinder 80mm*300mm Pulling Device 60KN 360 pieces polyurethane rubber chain Transmission Gear JEC Producing Speed 0.1-2.2m/min Protection Level Ip45 Winding Electric Motor 2* 0.75 frequency motors Dedong brand Number of Resin Trough 3 Size of Resin Trough Length900mm*Width 320-620mm*Depth200mm Winding Power 3.7kw Drying Oven Power 16kw Pultrusion Power 3.7kw Cutting Power 1.5kw Equipment Installation Size(mm) 1000*1600*30000 Accessories with the Machine Tools, Hardware, Porcelain eyes, Cutting blade etc. Weight of the Equipment 4T Equipment Volume 30m3
  • 11. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” Page 11 of 13 Fiberglass Rebar Machine Picture
  • 12. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” Page 12 of 13 Company Introduction Hebei Maple FRP Industry Co.,Ltd. is one of the leading manufacturer of FRP relative products in Northern of China. Presently our factory mainly focuses on researching and developing FRP products production lines. We can customize the equipments to meet different and special application requirement and also supply FRP product processing technology with composite formulas or workshop turn-key instruction. Our FRP hydraulic pultrusion machine, pneumatic FRP grating machine and FRP pipe/tank filament winding machine are very popular in domestic fiberglass fabrication industry and had already exported to Asian, Middle-East, Africa, South America and other areas… Our factory has obtained ISO9001:2000 Quality System Certificate, British Royal UKAS Certificate, ISO14001 Certificate, ISO1800 Certificate and National Grade II Installation Certificate of Anti-corrosion. Our factory constantly challenges with new technological development and provide high quality and reliable products. “Quality first is our commitment of every worker;” “Technological innovation is the driving force of our development;” “Customer satisfaction is our guarantee of success.” We sincerely hope to be your long-term partner. Let’s work together to develop eco-technology and create brilliant green future with FRP composite material.
  • 13. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” Page 13 of 13 Thank you for taking the time to read about our Company and the machinery we have to offer. If you have any questions or would like to request a price quotation, please do not hesitate to contact the following people: Hebei Maple FRP Industry Co.,Ltd. Office Adres: C306,Jinshi Industrial Building,No.368 Xinshi North Road, Shijiazhuang, Hebei,China Factory Adres: No.167 Fuqiang North Road, Zaoqiang Hitech Industrial Park,Hengshui, Hebei,China Post Code: 050000 Email: info@frpmachining.com MR. Colin Liu Sales Department Manager Tel: +86 18903314418 311-87247065 Fax: +86 10 80115555 ext. 543240 Email: sales@frpmachining.com MR. Mason Li Composite Department Manager Tel: +86 18332347065 Fax: +86 318-8227789 Email: info@maplefrp.com Mrs. Wency Tian After-sale Department Manager Tel: +86 311-87247065 Fax: +86 318-8227789 Email: support@frpmachining.com Visit our website at: Products Website : www.maplefrp.com Machinery Website : www.frpmachining.com