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  1. 1. Proprietary Information KBC Engineering Suite Empoweringclientstocreate simplesolutionstodayto addressthecomplexchallenges of tomorrow
  2. 2. Proprietary Information KBC’sHistory KBC founded as independent consulting company, specialising in energy improvement in refineries Development of Petrofine software leads to first refinery-wide flowsheet plus Yield & Energy Surveys On-site Implementation Services take KBC’s profit improvement deliverable to a new dimension KBC enhances Operational Excellence and Human Performance improvement services with TTS Performance Systems and Veritech acquisitions KBC extends into Oil and Gas market analysis with PEL acquisition and enhances Energy services with Linnhoff March acquisition KBC goes public ̶ listed as plc on London Stock Exchange KBC acquires Infochem, adding strength in physical properties, PVT and flow assurance Release of DISTOP & CATOP; First yield and energy study applied to petrochem (ethylene plant) Launch of Profit Improvement Programs (PIP) KBC releases Petro-SIMTM – Plant-Wide Flowsheet Simulation Purchase of Profimatics Reactor models software Developed Reliability, Availability & Maintenance services KBC adds Strategic consulting capabilities to the portfolio 1979 1983 1986 1993 1995 1996 1997 1998 2002 2004 2006 2009 2012 2014 KBC acquires FEESA, to further develop upstream capabilities with Maximus KBC was acquired by Yokogawa Electric Corporation and acquires Industrial Knowledge and Soteica 2016 Empoweringyouwiththerighttoolstocreatesimplesolutionstodaytoaddress thecomplexandeverchangingchallengesoftomorrow
  3. 3. Proprietary InformationProprietary Information Vision&Mission • Create an end-to-end technology platform centered around engineering simulation software that revolutionizes supply chain optimization in downstream and production optimization in upstream across the lifecycle of an asset • Support hydrocarbon, engineering, and business workflows • Develop a common environment to model, simulate, and optimise the production and processing facilities at the required levels of details • Develop the right platform for our clients • Bring people together • Solve complex problems • Create a winning experience September 11, 2018
  4. 4. Proprietary InformationProprietary Information Simulationsoftwareis allaboutPEOPLE • People apply technology to • Solve problems • Mitigate risk when making decisions • Test new ideas • Push the bounds of what’s possible • Supplement their own knowledge • Stay informed • Different Personas interact with simulation in different ways • Model developers • Model users • Data consumers • Creating expert uses for non-expert users September 11, 2018
  5. 5. Proprietary Information Petro-SIM7 September 11, 2018
  6. 6. Proprietary InformationProprietary Information MajorFocusAreas • Assay Synthesis • Engineering Support • Heat Transfer & Utility Modelling • Tools • KBC Explorer & KBC Database • Dynamics • Reactors
  7. 7. Proprietary Information AssaySynthesis • New assay properties • Resins – used by asphaltene characterisation and estimated if unknown • Di-Olefins content – used by new cracked naphtha hydrotreating model • Difficult Sulfur content to represent benzo thiophenes and other hard sulfur compounds – used in conjunction with other existing sulfur properties to represent four different classes of sulfurs • Synthesis Molecular Weight estimation methods expanded to support full range of Petro-SIM available methods September 11, 2018
  8. 8. Proprietary InformationProprietary Information EngineeringSupport • Hydraulics • Pipe Segment supports wider range of pressure drop models and adds slugging and corrosion calculations • Petro-SIZE integration for detailed sizing • Cleopatera integration for costing • Valve now supports ANSI/ISA formulation for valve rating • Liquid thermal conductivity options per fluid package expanded to support API 12A3.1 and API 12A3.2 September 11, 2018
  9. 9. Proprietary Information ChangestoHeat TransferandEnergy Modelling • Heat Integration • Utilities September 11, 2018
  10. 10. Proprietary Information HeatTransferEquipment • Heat Exchanger object now supports use of HTRI Xist within HX Monitor for fouling and data reconciliation calculations (*requires separate Xist license from HTRI) • New XSIMOp heat exchanger solving option from HTRI embedded in the shell & tube exchanger (*requires an additional license) • Air Cooler significantly updated • Native rating method revamped to be much more detailed, allowing calculation of heat transfer coefficients and overall UA from geometry and conditions • Native link to HTRI Xace module added (*requires separate Xace license from HTRI) September 11, 2018
  11. 11. Proprietary Information EnergyEquipment • Enhancements to several operations to support calibration against an individual data set (“operational calibration”) and calibration against multiple data sets (“design calibration”) • Boiler • Gas Turbine • Steam Turbine – creation of Willans Lines • Steam thermodynamics updated to IAPWS-95 • Header balancing mechanisms updated • Flowsheet Report utility upgraded to support energy and electrical power balance • Energy stream updated to link to stream pricing and allow tiered pricing September 11, 2018
  12. 12. Proprietary InformationProprietary Information ChangestoTools • Excel Integration • Multi Data Set Analysis Utility • LP Utility September 11, 2018
  13. 13. Proprietary Information ExcelApplicationandReportingWorkbooks • Common changes • Charting system enhanced for new workbooks, offering greater flexibility • New Chart Manager making chart administration easier • Support for multiple chart pages • More flexible chart configuration, allowing multiple lines per chart • Basecase can be tied to a database case • Application Workbooks • Optimizer configuration in can now be edited from within Excel • Scenario Manager available • Reporting Workbooks • Now include a Predict Input sheet that collates input variables from the Main and each sub-flowsheet September 11, 2018
  14. 14. Proprietary Information ExcelDatasheets • Can now generate datasheets in Excel for any object in Petro-SIM case • One Excel worksheet per object or object type • Content built from template you create and format as needed • Can also generate heat and material balance reports against your own templates • Functionality accessed from Send To in object inspect menus in PFD • Working on a starting template library for the full release version September 11, 2018
  15. 15. Proprietary Information DataSetAnalysis • The Data Set Analysis utility is a new utility that allows you to compare measurement values to calculated results across a wide number of data sets • Supports any number of data sets that can be imported from monitoring cases in a Petro-SIM database, from Historian, from Excel application workbooks or set up manually • Gives you options to configure trend and parity plots to let you compare visually • Includes configurable analysis statistics you can use to compare results quantitatively • It can be used independently or run as part of the Calibration application where it will treat data sets as cross-predict cases • Allows you to run these cross-predicts as part of calibration, letting you establish how well a new calibration or tuning performs versus measurements September 11, 2018
  16. 16. Proprietary Information LPUtility • You can now generate multiple base delta tables per LP Utility • Previously support one set of delta coefficients with multiple base points • Now support a different set of delta coefficients per base • You can visualise the linearised model results and interactively apply bias terms to variables • Biases can be included within exported coefficients or included as a separate column • LP Utility data set calculations can be run in parallel, exploiting multiple cores on your computer • You can export the Base Delta table as a separate unit operation allowing for simplified modelling and for easier LP model assurance • Base Delta unit operation takes feed streams and generates product streams for use in the flowsheet • Product can be a combined effluent or be individual cuts as represented in the LP submodel • Can be separate unit operation or can be separate mode in full reactor September 11, 2018
  17. 17. Proprietary Information MonitoringSupport • Meter Improvements • Multiple Historian Connections • Meter correction bases updated and expanded to recognise different types of flow meter and to allow you to provide your own correction logic • KBC Explorer and Database • KBC Explorer and PI-AF September 11, 2018
  18. 18. Proprietary Information KBCExplorerandDatabase • Allows you to organise cases using folders • Managed through the KBC Explorer application on tree right-click menu • Allows you to create folders and sub-folders and to drag and drop cases between folders • Security support enhanced to allow security against individual monitoring applications and folders • Excel application and reporting workbooks can be tied to Petro-SIM base cases on the database • Enhancements to copy operations between databases • Monitoring enhancements • Options to configure the KPI that report model status • Enhanced support for HX Monitor September 11, 2018
  19. 19. Proprietary Information KBCExplorerandPI-AssetFramework • Data from Monitoring Applications can now be accessed from OSIsoft’s PI Asset Framework • PI AF tool in Explorer adds elements to AF Asset Model to mirror structure in Petro-SIM database • Builds data references in one of two ways • As Table Lookups where data read on demand from Petro-SIM database • As PI Point references where data pushed from Petro-SIM database to PI Archive • Stores configuration information in Petro-SIM database allowing for updates to AF structure as Petro-SIM model changes • Integration makes data fully available to wide range of tools that work against AF structure • Integration provides for consistent way of building links, allowing for common reporting across like process units September 11, 2018
  20. 20. Proprietary Information Overview 29 June2018 Petro-SIM Explorer EngineerDesktop Petro-SIM Explorer EngineerDesktop Petro-SIM Monitoring Service Calculation Engine Petro-SIM Petro-SIM Database PI Archive PIVision EngineerDesktop PI RDBMS PI AF Database Contains element structures builtby Petro-SIM
  21. 21. Proprietary Information Whatwebuild • Use Petro-SIM Explorer to configure how applications map • What object types should be mapped • What attributes of each type should be mapped and what maps to PI Points • Configuration stored as part of application setup in Petro-SIM database • Configuration drives mapping of results to PI Points with PI RDBMS • Points themselves retrieved using call to generic stored procedure in Petro- SIM database • We then support two usage modes: • Petro-SIM data is accessed through auto-generated and auto-maintained AF structure • You build and maintain the AF structure yourselves, setting up elements and attributes to map to relevant PI Points
  22. 22. Proprietary Information AFStructure • Name and tree root location of application is configurable • Structure underneath has four standard elements • KPI Utilities tree maps any KPI utility objects in application • Model tree holds any objects you choose to map, where organisation borrows from Petro-SIM Explorer presentation • Overall Balance tree holds feed and product balance values mapped from Petro-SIM data rec structure • Reports map any multi-case reports in the Petro-SIM application to AF
  23. 23. Proprietary Information Maintainingsystem • Adding new Petro-SIM application to PI/PI-AF • Use PI AF Builder tool in Petro-SIM Explorer to configure what to map • Click Build Structure button to have tool generate AF structure and PI Tags • Add SQL call to RDBMS interface to fetch results for application • Call psdbTagExport <appid>,<LastScanTime>,<AutoUsername> • Updating system on change • Two primary triggers for updates: • You have updated Petro-SIM basecase with new objects • You want to change the configuration to map additional parameters • Use PI AF Builder tool in Petro-SIM Explorer to update configuration • Click Build Structure button to have tool refresh AF structure and add any new PI Tags
  24. 24. Proprietary Information Petro-SIMExplorerPIAFConnection • PI AF Builder tool accessed from an Application’s Maintain page • Lets you configure which types of object and attribute map across to AF • Lets you configure application name, location etc. in AF June 29,2018
  25. 25. Proprietary Information DatanowavailabletoPIVisiondashboards • Dashboard can display any value available in your AF structure or in PI Archive
  26. 26. Proprietary InformationProprietary Information Dynamics • Process Data Tables • Valves, Separators, and Pumps • User Defined Vectors • Malfunctions • Integration with OmegaLand September 11, 2018
  27. 27. Proprietary Information ChangestoRefinery Reactors • ISOM/AROM • Wizards • Calibrations & Tuning • FCC • Geometry • Catalyst • Quench & Recycles • DC • Furnace • C5+ Handling in LE • HXX • Multiple Beds • CDB • CNHTR • RHCR • ALK • SALK-SIM • HFALK-SIM September 11, 2018
  28. 28. Proprietary Information AromaticsReactor • Usability improvements • Supports internal recycle mode in addition to once through operation • Mode supports a makeup hydrogen stream and allows you to specify a recycle purity target • Wizard available to simplify setup of new cases • Available from File – New – SIM Reactor Case • Calibration improvements • Reactor now supports an automatic tuning mode as part of calibration • Mode solves using optimisation during the calibration process • Mode configured on the reactor Calibration page September 11, 2018
  29. 29. Proprietary Information IsomerizationReactor • Usability improvements • Wizard available to simplify setup of new cases • Available from File – New – SIM Reactor Case • Calibration improvements • Reactor now supports an automatic tuning mode as part of calibration • Mode solves using optimisation during the calibration process • Allows auto-calibration of kinetics for major reactions • Mode configured on the reactor Calibration page • Works in conjunction with Data Set Analysis for looking across multiple sets of data September 11, 2018
  30. 30. Proprietary Information FCCReactor • Three riser diameters and two mid-riser injection points • Dilute phase injection point (not limited to LCO) • External Recycles • Recycle characterized and treated like fresh feeds • Correct net yield basis • Removed number of recycle and recycle location restrictions • ZSM-5 Modelling • Updated ZSM-5 factors • Add capability to model ZSM-5 cracking based on kinetic rates • Catalyst • Easier input mechanism for ZSM-5/CCM/CDB factors • Extend CDB feature to handle up to 5 active catalysts
  31. 31. Proprietary Information FCCReactor • Usability • Regrouped tuning/calibration inputs and outputs • Reset all calibration options and tuning factors to defaults • Reorganized Catalyst tab • Improve reactor effluent matching • Add pore accessibility effect • Improve on the slurry oil tail • New yield synthesis method • Add catalyst retention factor as an extra effect on Ecat activity and metals • Add (Passiv/Ni) ratio as a new Ni Passivator target option • Change default for HC partial pressure • Estimate C5 isomers default value for model calibration based on reaction result • Capability to accept density profile from synthesis September 11, 2018
  32. 32. Proprietary Information DelayedCoker • Calibration Improvements • Fix problem with recycle density lighter than HCGO • Add 1 vol% convergence tolerance on liquid products when not able to converge at tighter value • Allow model to proceed with Warning rather than Error when the product vol rate still does not converge • When the model still not converged with 1% tolerance, automatic attempt fix by increase HCGO calib yield by 2 wt% (user adjustable). If the model still not converged on vol rate after HGO yields fix, Exit with Error showing the vol rate error. • Better handling for C5s in Wet Gas September 11, 2018
  33. 33. Proprietary Information DelayedCoker • Model Predict Response Improvements • Improve product S vs feed S response • Improve product S, N vs CFR response • Improve coke yields and drum vapor velocity response to steam rate • Improve gas oil API vs drum T response • Fix bug in yields to pressure response when very low NH3 tuning factor was used in calibration. • New calibration factors • XKUPN(59) for calib feed S wt% • XKUPN(60) for calib steam rate, lb/hr • 5 new Tuning factors September 11, 2018
  34. 34. Proprietary Information CokerFurnace • Transfer Line only mode • Can be used to model transfer line between radiant outlet and drum inlet or between drum outlet and fractionator inlet • Use Coker Furnace model for cracking in transfer line (furnace transfer line) • Use Fired Heater for no cracking in transfer line (drum overhead transfer line) September 11, 2018
  35. 35. Proprietary Information Hydroprocessing • Now supports up to 20 beds per reactor • New CDB feature • Allows for modelling different catalyst types at the bed level • CNHTR-SIM September 11, 2018
  36. 36. Proprietary Information CNHTR-SIM • New mode in NHTR-SIM for modelling cracked naphtha feed stocks • Incorporates a Sulfur Shift reactor mode, selective hydrogenation mode, and a diolefin saturation mode September 11, 2018