Energy Savings with Pneumatics

Fluid Power Expo Phil O’Neill Bosch Rexroth Pneumatics Cleveland, OH 10/26/2011 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Global Trends ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

So what’s the problem ? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Why do we care ? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

How big is the problem ? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Google “Compressed air leak” 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

What can we do about it ? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics Source - www.airbestpractices.com/

What can we do about it ? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Totalising Mass Air Flow Sensors ,[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Ultrasonic leak detectors ,[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Ultrasonic leak detectors 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Reduce leakage ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Size actuators correctly for the application ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Pressure drops in tube ,[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics 2400 Nl/min / 85 cfm 1700 Nl/min / 60 cfm 1300 Nl/min / 46 cfm

Web-based calculation tools 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Size actuators correctly for the application 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Reduce distances between valves and actuators ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Valve / Cylinder combinations ,[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Reduce your pressures ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Simple application, one pressure ,[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Different pressures ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Stroke time with 6 bar main, different “no-load” pressures 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Cycle time reduction for different strokes: 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics 2 bar “no-load stroke”

Application example ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Case study ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

High air consumption devices ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

But what does it cost ? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

You could do it in Excel . . . 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Or you can use online tools 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Air costs with differential pressures 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Conclusions ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics

Thank You 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics Fluid Power Expo Phil O’Neill Bosch Rexroth Pneumatics Cleveland, OH 10/26/2011

Energy Savings with Pneumatics

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