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Benchmark Evaluation of
the Initial Isothermal
Physics Measurements at
the Fast Flux Test Facility
John Darrell Bess
R&D Staff Engineer
Reactor Physics Analysis and Design
Presenter: David W. Nigg
Directorate Fellow
Nuclear Science and Engineering Division


PHYSOR 2010
May 10, 2010




         This paper was prepared at Idaho National Laboratory for the U.S.
         Department of Energy under Contract Number (DE-AC07-05ID14517)
Objective
• Perform a benchmark analysis of the initial
  isothermal physics test at the Fast Flux Test
  Facility (FFTF)
 –Support Fuel Cycle Research and Development
  (FCR&D) and Generation-IV activities at Idaho National
  Laboratory
 –Submit completed benchmark for publication in the
  International Handbook of Evaluated Reactor Physics
  Benchmark Experiments




                                                           2
3
Evaluation Process: ICSBEP & IRPhEP




                                      4
Fast Flux Test Facility (FFTF)
• 400 MW, Na-cooled, MOX-fueled fast reactor
• Prototypic of a Liquid Metal Fast Breeder Reactor
• National research test facility
  – Nuclear power plant operations and maintenance protocols
  – Advanced nuclear fuels
  – Materials and components
  – Reactor safety
    design
  – Radioisotope
    production
• Opportunity for
  computational
  validation of
  methods

                                                               5
FFTF Core
• MOX Fuel
 –73 Assemblies
 –~23% Pu (~90% 239Pu)
 –Natural-U
 –SS-316 Cladding
• Absorbers
 –Natural-B4C
• Reflectors
 –Inconel-600
• Various Test
  Assembly Locations

                         6
Summary of Evaluated Isothermal Physics Tests
• Fully-loaded critical with 73 fuel assemblies
• Two neutron spectra measurements
• 32 reactivity measurements
 –21 control rod worths, two control rod bank worths, six
  differential rod worths, two shutdown margins, one
  excess reactivity
• Isothermal temperature coefficient
• Low-energy electron and gamma spectra
  measurements
                            Measurements performed at
                       isothermal core temperature of 400ºF
                                                              7
Challenges
• Insufficient public data to
  perform a detailed core
  analysis
• Data-mining efforts at
  PNNL to identify and
  obtain core component
  drawings and additional
  experimental data
• HEX-Z Homogenization of
  many reactor components
  was necessary to
  complete the benchmark
  assessment

                                8
Benchmark Model – Driver Fuel Pins
                                        SS316 cladding




                                                                  2
                                                                 84
                                        Inconel 600




                                                             0.5
                            14.478                                            8
                                        reflector                      0   .50




                                                            OD
                                                                    ID




                                                             O
                                                                 D
                                                                  0.
                                                                     4  81
                                                Void




                                                                           33
                                2.032   UO2 insulator
                                        pellet


                                                 Void




                                                                   2
                                                                 84
                                                             0.5
                                                                               08
                                                                         0.5




                                                            OD
                                                                    ID




                                                             OD
                       124.46




                                                                  0.4
                                                                      82
                                                                         6
                                91.44


                                        (U,Pu)-O2
                                        fuel pellet stack


                                        Fuel/clad gap




                                                                    2
                                                                 84
                                                             0 .5
                                                                              8
                                                                       0   .50




                                                            OD
                                                                    ID




                                                             OD
                                                                  0.
                                                                    49
                                                                      40
                                2.032   UO2 insulator




                                                                        3
                                        pellet




                            14.478      Inconel 600
                                        reflector

                                                            Dimensions in cm
                                                                               09-GA50001-120-1



                                                                                                  9
Benchmark Model – Driver Fuel Assemblies
                                                                                                                                                     SS316 duct
                                                                                                                                                      Fuel pin



                                                                                                  Gas Plenum Region
                                                                                                                                   109.22




                                                                                                                                            298.45

                                                                                                Fuel Pin Lattice Region            124.46
                                     Sodium coolant

                                              SS316 duct

                                                            Sodium coolant
                                                            with homogenized
                                                            SS316 wire wrap

                                                                           Fuel pin (217)
                                                                           OD 0.5842




                                                                                            Fuel Pin Attachment Region
                                                                                                                                   10.16



                                                                               Pitch
                                                                               0.72644       Lower Axial Shield Region             54.61



                                                                                                                                                                  Detail of Fuel Pin
      0.3048
                                                                                                                                                                   Lattice Region
                                                 Dimensions in cm
                                                        09-GA50001-120-3
                                                                                                                          12.051
                                                                                                                                                                  Drawing not to scale
                     11.0109
                     11.6205
                                                                                                                                                                    Dimensions in cm
                     12.051
               Fuel assembly pitch                                                                                                                                          09-GA50001-121-1



                                                                                                                                                                                               10
Benchmark Model – Absorber Assemblies
                                                                                                                                      Sodium coolant
          Driveline Region                                                                                                                 SS316 outer duct
                                                                                                                                                  SS316 inner duct
                                                                                                                                                            Sodium coolant
                                                                                                                                                            with homogenized
                                                                                                                                                            SS316 wire wrap
                                        79.5528
                                                                                                                                                                          Absorber pin (61)
                                                                                                                                                                          OD 1.20396
                                                        SS316 ducts
                                                       Absorber pin


      Above Poison Region
                                        46.1772




                                                  298.45
Absorber Pin Lattice Region
                                        91.44
                                                                                                                                                                                Pitch
                                                                                                                                                                                1.26492




      Below Poison Region
                                       19.35226



                                                                                                      0.11176
       Lower Shield Region             61.92774
                                                                                                   0.3048                                       Dimensions in cm
                                                                                                                                                       09-GA50001-120-4




                                                                      Detail of Absorber                             10.20064
                                                                      Pin Lattice Region
                                                                                                                     10.42416
                              12.051                                                                                  11.0109
                                                                      Drawing not to scale                            11.6205
                                                                        Dimensions in cm                              12.051
                                                                                09-GA50001-121-2                Fuel assembly pitch

                                                                                                                                                                                              11
Benchmark Model –Configuration
                                                           Outer radial shield
      Sodium coolant
                                                           Inner radial shield

                                                           Radial reflectors in Row 8 and 9

                                                           Radial reflectors in Row 7
                                FS
                                     8                     Driver fuel assembly in the
                                                           Outer Enrichment Zone
                                         9
230                                                        Driver fuel assembly in the
                            S        3                     Inner Enrichment Zone
                       7        S        S
                                                      T    In reactor thimble
                            2        T
                       6        F        S       FS
                                                      FS   Fixed shim control rods
                            S        1       F
                       V        S        4            S    In-core shim assemblies
                                     5
                       FS                             #    Secondary control rods


                                                      #    Primary control rods


                                                      F    Fueled open test assembly


                                                      V    Vibration open test assembly

                                                                         Dimensions in cm
                                                                                  09-GA50001-122-1   12
Fully-Loaded Critical
   Safety Rods                     Control Rod                     Control Rods                      Fixed Shim
    1, 2, and 3                         4                          5, 6, 7, 8 and 9                 Control Rods
(fully withdrawn)                                                                                       3 Total
                                                                                                   (fully inserted)




                    34.29
                                                 43.4368                              43.9928


                                                                                                                      79.5528


                                                 46.1772                              46.1772
                91.44


                                                                                                                      46.1772



              19.35226                            91.44                               91.44




                                                                                                                      91.44


                91.44                         19.35226                           19.35226



                                                 36.116                               35.56
                                                                                                                  19.35226
                                                                                                                                     MCNP5
             61.92774                         61.92774                           61.92774                        61.92774
                                                                                                                                   ENDF/B-VII.0
       Lower Shield Region               Below Poison Region                 Above Poison Region     Drawing not to scale
                                                                                                       Dimensions in cm
                                                                                                                                    T = 480 K
       Withdrawn Absorber Region         Absorber Pin Lattice Region         Driveline Region                   09-GA50001-121-8




                                                                                                                                                  13
Neutron Spectra
• Near core center
 – In Reactor Thimble (IRT)
• Two measurements
 – Core midplane
 – 80 cm below midplane
• Used Gaussian Energy
  Broadening with tallies in
  MCNP to simulate detectors
• Good agreement at core
  midplane
• Homogenization of lower
  assemblies believed to
  impact below-core
  measurements
                               14
Neutron Spectrum at Core Midplane
                                        10

                                         9

                                         8
      Relative Flux Per Unit Lethargy




                                         7

                                         6

                                         5

                                         4

                                         3

                                         2

                                         1

                                         0
                                             1    10               100             1000        10000
                                                               Energy (keV)

                                                 Experimental Spectrum   Calculated Spectrum

                                                                                                       15
Neutron Spectrum 80-cm Below Core Midplane
                                        10

                                         9

                                         8
      Relative Flux Per Unit Lethargy




                                         7

                                         6

                                         5

                                         4

                                         3

                                         2

                                         1

                                         0
                                             1    10               100              1000       10000
                                                               Energy (keV)

                                                 Experimental Spectrum   Calculated Spectrum

                                                                                                       16
Rod Worth Measurements




                           Individual rod
                         worths calculated
                         low by ~2-6% but
                             within 1σ




                                             17
Rod Worth Measurements


                         • Differential rod
                           worths calculated
                           low by ~3-7%
                           (<2σ)
                         • Good agreement
                           for SDM and ER
                           measurements




                                               18
Isothermal Temperature Coefficient
• Evaluated with MCNP5 and
  ENDF/B-VII.0 cross section
  data at 455 and 505 K ( 25 K
  from 480 K)
• Model adjustments for
  temperature, coolant
  density, and cross sections
• Correlation between core
  assembly pitch and
  temperature unknown and
  was estimated
• Calculated 8.7% lower than
  the benchmark value


                                     19
Low-Energy Electron and Gamma Spectra
• Near Core Center
  – In Reactor Thimble (IRT)
  – Core Midplane
• Measurement
  uncertainty of 10%
  assumed for SiLi
  detectors at -30ºF
• Bad correlation for
  electron spectrum and
  good correlation for
  gamma spectrum
  (calculated ~37% high)
• Homogenization of IRT
  believed to impact results
                                        20
Low-Energy Electron Spectrum
                          10




                           1
     Normalized Flux




                          0.1




                         0.01




                        0.001




                       0.0001
                                0   1           2            3              4        5   6
                                                    Electron Energy (MeV)

                                        Experimental Spectrum      Calculated Spectrum

                                                                                             21
Low-Energy Gamma Spectrum
                          10




                           1
     Normalized Flux




                          0.1




                         0.01




                        0.001




                       0.0001
                                0   1           2           3             4        5   6
                                                    Photon Energy (MeV)

                                        Experimental Spectrum    Calculated Spectrum

                                                                                           22
Future Work
• Ongoing effort at PNNL to gather existing FFTF
  resources into a database for DOE researchers
• Development of a fully heterogeneous benchmark
  model of the FFTF
• Evaluation of Reactor Characterization Program
  measurements
 –Low power measurement of fission rates and spectra
 –Passive sensor irradiation in simulated assemblies
 –Eight full-power day irradiation of passive sensors
• Assessment of experimental data from 10 years of
  operation
                                                        23
Conclusions
• Evaluation of the Initial Isothermal Physics Tests in
  the FFTF has been completed
 –Approved benchmark included in the 2010 edition (in
  press) of the IRPhEP Handbook
• Good agreement for most reactor physics
  measurements
 –Homogenization effects believed to impact electron and
  below-core neutron spectra calculations
• Future tasks have been identified for further
  benchmark evaluation of FFTF experimental data


                                                           24
Acknowledgments



• David Wootan – PNNL
• Rich Lell, Dick McKnight, and Jim Morman –
  ANL
• Sam Bays, Blair Briggs, Dave Nigg, and Chris
  White – INL




                                                 25
Questions?




             26

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FFTF - PHYSOR2010

  • 1. Benchmark Evaluation of the Initial Isothermal Physics Measurements at the Fast Flux Test Facility John Darrell Bess R&D Staff Engineer Reactor Physics Analysis and Design Presenter: David W. Nigg Directorate Fellow Nuclear Science and Engineering Division PHYSOR 2010 May 10, 2010 This paper was prepared at Idaho National Laboratory for the U.S. Department of Energy under Contract Number (DE-AC07-05ID14517)
  • 2. Objective • Perform a benchmark analysis of the initial isothermal physics test at the Fast Flux Test Facility (FFTF) –Support Fuel Cycle Research and Development (FCR&D) and Generation-IV activities at Idaho National Laboratory –Submit completed benchmark for publication in the International Handbook of Evaluated Reactor Physics Benchmark Experiments 2
  • 3. 3
  • 5. Fast Flux Test Facility (FFTF) • 400 MW, Na-cooled, MOX-fueled fast reactor • Prototypic of a Liquid Metal Fast Breeder Reactor • National research test facility – Nuclear power plant operations and maintenance protocols – Advanced nuclear fuels – Materials and components – Reactor safety design – Radioisotope production • Opportunity for computational validation of methods 5
  • 6. FFTF Core • MOX Fuel –73 Assemblies –~23% Pu (~90% 239Pu) –Natural-U –SS-316 Cladding • Absorbers –Natural-B4C • Reflectors –Inconel-600 • Various Test Assembly Locations 6
  • 7. Summary of Evaluated Isothermal Physics Tests • Fully-loaded critical with 73 fuel assemblies • Two neutron spectra measurements • 32 reactivity measurements –21 control rod worths, two control rod bank worths, six differential rod worths, two shutdown margins, one excess reactivity • Isothermal temperature coefficient • Low-energy electron and gamma spectra measurements Measurements performed at isothermal core temperature of 400ºF 7
  • 8. Challenges • Insufficient public data to perform a detailed core analysis • Data-mining efforts at PNNL to identify and obtain core component drawings and additional experimental data • HEX-Z Homogenization of many reactor components was necessary to complete the benchmark assessment 8
  • 9. Benchmark Model – Driver Fuel Pins SS316 cladding 2 84 Inconel 600 0.5 14.478 8 reflector 0 .50 OD ID O D 0. 4 81 Void 33 2.032 UO2 insulator pellet Void 2 84 0.5 08 0.5 OD ID OD 124.46 0.4 82 6 91.44 (U,Pu)-O2 fuel pellet stack Fuel/clad gap 2 84 0 .5 8 0 .50 OD ID OD 0. 49 40 2.032 UO2 insulator 3 pellet 14.478 Inconel 600 reflector Dimensions in cm 09-GA50001-120-1 9
  • 10. Benchmark Model – Driver Fuel Assemblies SS316 duct Fuel pin Gas Plenum Region 109.22 298.45 Fuel Pin Lattice Region 124.46 Sodium coolant SS316 duct Sodium coolant with homogenized SS316 wire wrap Fuel pin (217) OD 0.5842 Fuel Pin Attachment Region 10.16 Pitch 0.72644 Lower Axial Shield Region 54.61 Detail of Fuel Pin 0.3048 Lattice Region Dimensions in cm 09-GA50001-120-3 12.051 Drawing not to scale 11.0109 11.6205 Dimensions in cm 12.051 Fuel assembly pitch 09-GA50001-121-1 10
  • 11. Benchmark Model – Absorber Assemblies Sodium coolant Driveline Region SS316 outer duct SS316 inner duct Sodium coolant with homogenized SS316 wire wrap 79.5528 Absorber pin (61) OD 1.20396 SS316 ducts Absorber pin Above Poison Region 46.1772 298.45 Absorber Pin Lattice Region 91.44 Pitch 1.26492 Below Poison Region 19.35226 0.11176 Lower Shield Region 61.92774 0.3048 Dimensions in cm 09-GA50001-120-4 Detail of Absorber 10.20064 Pin Lattice Region 10.42416 12.051 11.0109 Drawing not to scale 11.6205 Dimensions in cm 12.051 09-GA50001-121-2 Fuel assembly pitch 11
  • 12. Benchmark Model –Configuration Outer radial shield Sodium coolant Inner radial shield Radial reflectors in Row 8 and 9 Radial reflectors in Row 7 FS 8 Driver fuel assembly in the Outer Enrichment Zone 9 230 Driver fuel assembly in the S 3 Inner Enrichment Zone 7 S S T In reactor thimble 2 T 6 F S FS FS Fixed shim control rods S 1 F V S 4 S In-core shim assemblies 5 FS # Secondary control rods # Primary control rods F Fueled open test assembly V Vibration open test assembly Dimensions in cm 09-GA50001-122-1 12
  • 13. Fully-Loaded Critical Safety Rods Control Rod Control Rods Fixed Shim 1, 2, and 3 4 5, 6, 7, 8 and 9 Control Rods (fully withdrawn) 3 Total (fully inserted) 34.29 43.4368 43.9928 79.5528 46.1772 46.1772 91.44 46.1772 19.35226 91.44 91.44 91.44 91.44 19.35226 19.35226 36.116 35.56 19.35226 MCNP5 61.92774 61.92774 61.92774 61.92774 ENDF/B-VII.0 Lower Shield Region Below Poison Region Above Poison Region Drawing not to scale Dimensions in cm T = 480 K Withdrawn Absorber Region Absorber Pin Lattice Region Driveline Region 09-GA50001-121-8 13
  • 14. Neutron Spectra • Near core center – In Reactor Thimble (IRT) • Two measurements – Core midplane – 80 cm below midplane • Used Gaussian Energy Broadening with tallies in MCNP to simulate detectors • Good agreement at core midplane • Homogenization of lower assemblies believed to impact below-core measurements 14
  • 15. Neutron Spectrum at Core Midplane 10 9 8 Relative Flux Per Unit Lethargy 7 6 5 4 3 2 1 0 1 10 100 1000 10000 Energy (keV) Experimental Spectrum Calculated Spectrum 15
  • 16. Neutron Spectrum 80-cm Below Core Midplane 10 9 8 Relative Flux Per Unit Lethargy 7 6 5 4 3 2 1 0 1 10 100 1000 10000 Energy (keV) Experimental Spectrum Calculated Spectrum 16
  • 17. Rod Worth Measurements Individual rod worths calculated low by ~2-6% but within 1σ 17
  • 18. Rod Worth Measurements • Differential rod worths calculated low by ~3-7% (<2σ) • Good agreement for SDM and ER measurements 18
  • 19. Isothermal Temperature Coefficient • Evaluated with MCNP5 and ENDF/B-VII.0 cross section data at 455 and 505 K ( 25 K from 480 K) • Model adjustments for temperature, coolant density, and cross sections • Correlation between core assembly pitch and temperature unknown and was estimated • Calculated 8.7% lower than the benchmark value 19
  • 20. Low-Energy Electron and Gamma Spectra • Near Core Center – In Reactor Thimble (IRT) – Core Midplane • Measurement uncertainty of 10% assumed for SiLi detectors at -30ºF • Bad correlation for electron spectrum and good correlation for gamma spectrum (calculated ~37% high) • Homogenization of IRT believed to impact results 20
  • 21. Low-Energy Electron Spectrum 10 1 Normalized Flux 0.1 0.01 0.001 0.0001 0 1 2 3 4 5 6 Electron Energy (MeV) Experimental Spectrum Calculated Spectrum 21
  • 22. Low-Energy Gamma Spectrum 10 1 Normalized Flux 0.1 0.01 0.001 0.0001 0 1 2 3 4 5 6 Photon Energy (MeV) Experimental Spectrum Calculated Spectrum 22
  • 23. Future Work • Ongoing effort at PNNL to gather existing FFTF resources into a database for DOE researchers • Development of a fully heterogeneous benchmark model of the FFTF • Evaluation of Reactor Characterization Program measurements –Low power measurement of fission rates and spectra –Passive sensor irradiation in simulated assemblies –Eight full-power day irradiation of passive sensors • Assessment of experimental data from 10 years of operation 23
  • 24. Conclusions • Evaluation of the Initial Isothermal Physics Tests in the FFTF has been completed –Approved benchmark included in the 2010 edition (in press) of the IRPhEP Handbook • Good agreement for most reactor physics measurements –Homogenization effects believed to impact electron and below-core neutron spectra calculations • Future tasks have been identified for further benchmark evaluation of FFTF experimental data 24
  • 25. Acknowledgments • David Wootan – PNNL • Rich Lell, Dick McKnight, and Jim Morman – ANL • Sam Bays, Blair Briggs, Dave Nigg, and Chris White – INL 25