INDUSTRIAL AUTOMATION IN FOOTWEAR INDUSTRY

2. Orisol is a designer, producer and marketer of shoemaking
machinery with unique and a special emphasis in stitching
methodologies and machinery.
Building up the customers technical capabilities for footwear
production by means of proprietary techniques',
technological education, know-how transference acquired since
1987 through our extensive interaction with mayor footwear
producers worldwide.
Orisol is the only company in the world
►producing vision guided computerized stitching machines
►with heavy duty robust computerized sewing machines designed
specially for shoe and leather industry

4. 100 yrs ago recently now
For the last 10-15 years
the world has changed
more than in the previous
100 years
Adapting is necessary to
survive in the globalized
world
The decisions of today
have fast implications in
the short and long term
business results
Delaying decisions for 2
years could be fatal for
the business

6. Need for higher quality
Need for higher quality ►Customer awareness
Production costs
►Buyers quality demands
6 ►Market competition
4
►Delivery speed
2 ?
0
Lowering production costs
► Salaries
► Material
► Workers availability
► Production methods

7. Orisol is key element to
bring the business to
Globalization
comply with the needs
of 2 opposing vectors:
► growing quality and
price demands. ?
►While lowering Shoe
production costs. industry

8. Complete shoe-assembly solution including SewCAD and Orimill
Orisol flattening technique of upper enables to maximize the
stitching upto 95%
Direct digital Interconnection with all Footwear Cad/Cam shoe design
Software
The use of pallet pins system increases accuracy and reduces pre-fitting
operations
Orisol takes care of customer education in its regular factory service

9. •Complete shoe-assembly
solution including SewCAD
and Orimill

10. •Orisol flattening technique of upper enables to maximize the stitching upto
90%
80 sec./pair

11. •Direct digital Interconnection with all Footwear Cad/Cam shoe design
Software
All Footwear Cad/Cam
Export via .DXF shoe design
Softwares such as:
•Crispin,
•Shoemaster,
•Teseo,
•Sipeco,
•Caligula, Atom,
•Procam,
•etc.

12. •The use of pallet pins system reduces prefitting operations
•Marking
•Erasing
•Die marks
•Gluing

13. •Vision guided computerized stitching machines able to follow edges
•Non-vision heavy duty computerized stitching machines of different
sewing areas and graphical intuitive interface
•Power tool Editor for creating Complex sewing programs
•Linux and windows operating systems
•Orisol Machines are built with upgradeability in Mind in both hardware
and software

14. •Power tool Editor for creating Complex sewing programs

15. none
Other brands

16. by 40% and more: Mexico example 19 pesos production cost per pair down to 9
pesos per pair

17. Time reduction of 96.6% !

18. Time of skilled operator training average 8 months, time of Orisol operator preparation: 5
hours!

19. Quality
cost
Accuracy

20. OCS Line
=
4-5 skilled operators
SNS-Orisew Line
=
7-21 skilled operators

21. ORISEW- 5035(H.D.) OCS-B2520 SEW-CAD
OM-306-ORIMILL
200 pairs 8 hr
production with 2
unskilled operators *
* 90% of stitching operations completed

22.  BOOTS
 EMBROIDERY
 KIDS
 LEATHER GOODS
 MENS CASUALS
 LADIES
 SAFETY,MILITARY
 SPORT ,SPORT DETAILED & TRACK
 FACTORIES

64.  High and constant quality
 Higher production output
 Less rejects and more efficiency
 Less pre-fitting sequences ( marking, erasing, sticking, etc)
 Non skilled sewing-operators needed
 Less production space
 Less energy consumption
 Easy and Modular maintenance
 Better and faster control over data processing as it connects digitally to any
 footwear Cad/Cam design system.
 More design freedom to make complex stitching for no additional costs.
 Lower production and labor costs per pair. In the range of 35% to 65% (50%
average)
 Fast return of investments.
 The producer that will survive the globalization era is the one who will be
capable to absorb technology, implement it, and develop new "value
added" elements to production.

65. www.bellevilleshoe.com www.cofra.it http://concord.com.mx
en.ccmsports.com
www.condorin.com www.court.com.mx www.eagle.co.id www.flexi.com.mx
www.jallatte.fr www.newbalance.com www.otabo.com
www.panter.es www.peter-kaiser.de/woman www.pirma.com.mx/ www.pouchen.com.tw

66. www.rabex.eu www.rilo.com.mx www.imaginatenis.com/ www.yakupoglu.com.tr
www.yueyuen.com www.luck90.com www.timberland.com

67. MEXICO CHINA
 TENIS 2000 (Concord)  Yue Yuen: Nike, Adidas,
 TRAPICA (Frisco) Solomon, Merrell…& so on.
 GARCIS  HighFull: Nike
 IUSA  Pou Yuen: Reebok, Puma,
 CALZADO MiLORD New Balance, Asics, And
 ORISOL MEXICO 1, ecco, Timberland,
 EUROSPORT (IRAPUATO) Columbia, the North Face,
 GRUPO FLEXI  Rockport, Clarks, Deckers,
 CALZADO NILCE Dada, Wilson…& so on.
 MONITOS ORTOPEDICOS
 ChingLuh: Adidas
 SUAJES HENANDEZ (GDA)
 MANUF. MOSCOW(PURISIMA)  LionScore: Reebok
 CALZADO RILO  ShoeTown: Nike
 TENIS CON IMAGINACION  TaeKwang: Nike
 KIDS MONDE (CONDORIN)  ChangShin: Nike
 ELITE KIDS  Tryon: CCM, skate shoes
 TENPAC
 CALZADO LOANA
 CALZADO TRUCCO

68. Europe
 ALPINA: Slovenia  A_DIAS: Portugal
 BIRTUG: Turkey  BASILIUS: Portugal
 ICTEN: Turkey  CODIZO: Portugal
 JULLATTA: Italy  KYAIA: Portugal
 JALLATTE: France  CAMPEAO: Portugal
 MSC KFT: Hungary  SINOVIR: Portugal
 JALLATTA: Tunisia  JOIA: Portugal
 PARMA: Turkey  MARISPORT: Portugal
 PETER KAISER: Germany  MARINA: Portugal
 Yahting: Russia  KIKOS: Portugal
 SERTKAYA: Turkey  CALAFE Portugal
 SZAPORT: Hungary  Euro sport: Portugal
 STUCO: Hungary  DOCIL: Portugal
 YAKUPOGLU: Turkey  J.F.FERREIRA: Portugal
 COFRA: Italy  BENJAMIM: Portugal
 CASHOE: Holland  CTC: Portugal
 Rabex : Poland  ECCO: Portugal
 Euro sport: Italy
 RYCO SPORT: Italy
 John luck: Spain
 PANTER: Spain
 JORDAN: S. Africa

69. VIETNAM INDONESIA
 Pou Chen VN: Nike  PT. Nikomas: Nike, Adidas, Puma
 Pou Yuen VN: Adidas, Reebok, Puma,  PT. Global Star: Converse, Lacoste
Asics, Timberland, Solomon,  PT. KMK: Nike
Converse, Lacoste…& so on.  PT. ChingLuh: Adidas
 Pou Song VN: Nike
 ChingLuh: Nike
Jim Brothers VN: Adidas
USA

 Freetrend: Nike, New Balance
THAILAND 

New balance
Reebok-CCM
 Belleville
 Pan Group: Nike, Timberland…
 SAS
 Everon: CCM, skate shoes

70. INDIA
 Apache Footwear Chennai
 TATA International: Chennai
 P.A. Footwear Chennai
 Bacchi Shoes Chennai
 Sara Leathers Chennai
 Veekesy Foot care Chennai
 Feng Tay-India Chennai
 S.K Exports Kanpur
 Arvind Footwear Kanpur
 Calico Trends Kanpur
 Crescent Leathers Kolkata
 Creative Kolkata
 R.N. Bajaj Agra
 Gupta Overseas Agra
 Aero Shoes(WOODLAND) Delhi
 P.N. International Lucknow
 TATA International Dewas
 Habib Tanning Vellore