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IRJET- Utilization of Waste Plastic in Concrete
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1400 Utilization of Waste Plastic in Concrete Karthikeyan M1, Balamurali K2, Barath Kumar V3, Manoj Prabakar S4 and Janarthanan R5 1Assistant Professor, Department of civil Engineering, Sri Krishna College of Technology, Kovaipudur, Coimbatore – 641 042, Tamil Nadu, India. 2,3,4,5PG Students, Department of civil Engineering, Sri Krishna College of Technology, Kovaipudur, Coimbatore – 641 042, Tamil Nadu, India. ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - This paper investigates the effect of using waste plastic materials on the concrete. Waste plasticwerecollected from homes. Most plastics are not biodegradable. They will stay in landfills until they are cleaned up. An important problem we are facing is dumping of plastic materials it causes lot of problems. In order to decrease the plastic waste, it can be used in construction field, plastic is inorganic in nature so it does not alter the chemical properties of concrete and also it does not affect the quality and consistency of concrete. The plastic can be as filler material in concrete as well as it can be used to improve the mechanical properties of concrete. Concrete is a composite material consists of Cement, Water, Fine Aggregate and Coarse Aggregate. High strength concrete was prepared of W/C 0.35 and the percentage of waste plastic replaced by 10% of cement, Fine aggregate and Coarse aggregate used in concrete. The sizes of cubes 150x150x150mm and cylinders 150mm dia. and length 300mm were casted. Key Words: Concrete, Plastic, Aggregate, Cement. 1. INTRODUCTION Plastics currently play a massive role in our daily lives. Plastics are utilized in virtually all areas of manufacturing. Tons and tons of plastic products are molded on a daily basis, even as the waste continues to build up.Duetothefact that most plastics are not biodegradable, an enormous sum of plastic waste continues to build up worldwide, with industrialized nations contributing the largest amount of plastic waste. More specifically, the majority of plasticwaste comes from packaging and containers. The amount of land required for landfills is of increasing concern everywhere in the world. From the 1950 upto 2018, an estimated 6.3 billion tons of plastic has been produced worldwide, of whichanestimated 9% has been recycled and another 12% has been incinerated. India alone, produces more than 5 million tons of plastic are consumed each year, of which only an estimated one-quarter is recycled, with the remaindergoing to landfills. This large amount of plastic waste inevitably enters the environment, with studies suggesting that the bodies of 90% of seabirds contain plastic debris. Khilesh (2014) studied the impact ofuseofplastic waste and steel fiber addition on the properties of concrete. The fine aggregate was replaced by plasticwasteat0.2%,0.4%,0.6%, 0.8% and 1% by weight of cement and 0.1%, 0.2%, 0.3% 0.4% and 0.5% steel fibers were incorporated in concrete mixes. They observed that, replacement of fine aggregate by plastic waste in different percentages showed an increase in compressive strength whereas marginal reduction in slump as compared to that of control mix [10]. Subramani and Pugal (2015) reported that, theuseofplastic waste as a replacement for conventional coarse aggregate improves the physical andmechanical propertiesofconcrete mixes. It was reported that, the compressive strength, flexural strength and split tensile strength of concrete was increased by 8%, 5% and 3% as compared to that of control concrete at 15% replacement level. As the percentage of replacement increased beyond 15% all the properties of concrete showed downward trend. This fact was due to excess presence of water in the concrete mix becauseplastic waste has very low water absorption as compared to that of conventional coarse aggregate [15]. Harini and Ramana (2015) studied the influence of replacement of plastic waste and silica fume as fine aggregate and cement respectively in concrete mixes. The plastic waste was replaced in the percentage 5%, 6%, 8%, 10%, 15%, 20% by volume and silica fume5%,10%,15% by weight in concrete. They reported that, the degree of workability was high in all thereplacementlevels.Itwasalso stated that, in all the replacement levels of plastic waste as fine aggregate showed marginal reduction approximately 10% in compressive strength as compared to that of control mix. In case of silica fume replacement the compressive strength of concrete mixes increased by 13%, 20% and 23% at 5%, 10% and 15% respectively. Tensile strength of concrete reduced marginally at 8% to 20% replacementand increased marginally at 5% and 6% replacement levels as compared to that of control mix [11]. One of the main goals of sustainable solid waste management is to maximize the ability of its recycling and reusing. The modern lifestyle, alongside the advancementof
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1401 technology has led to an increase in the amount and type of waste being generated, leading to a waste disposal crisis (Jaivignesh and Sofi, 2017) [22]. 1.1 Materials used and their properties Cement - Ordinary Portland Cement (43 Grade) with 29 percent normal consistency conforming to IS: 8112-1989 was used. The specific gravity and fineness modulus of cement are 3.15. Fine Aggregate- The properties of sand by conducting tests according with IS 2386(part-1)–1963. Coarse Aggregate - Crushed stone Coarse aggregate conforming to IS 383 – 1987 was used. The values of loose and compacted bulk density values of coarse aggregates were 1600 and 1781 Kg/m3. Water - Water is an important ingredient of concrete as it actively participates in chemical reactions with cement. Clean potable waterconformingto IS 456 – 2000 was used for the preparation of concrete mixture. 1.2 MIX DETAILS The concrete mix has been designed for M20 grade as per IS 10262 – 2009. Volume of concrete required for a cube of 150 x 150 x 150 mm mould = 0.003m3, Quantity of cement, Fine aggregate and Coarse aggregate is 1.47 kg, 1.47 kg, 2.94 kg. Volume of concrete required for a cylinder = 0.005 m3, Quantity of cement, Fine aggregate and Coarse aggregate is 2.45 kg, 2.45 kg, 4.9 kg. 2. Basics of plastic Manufacturing The term “plastic” includes materials composed of various elements such as carbon, hydrogen, oxygen, nitrogen, chlorine and sulfur. Plastics typically have high molecular weight, meaning can have thousands of atoms bound together. Most plastics are based on the carbon atom. Silicones, which are based on silicon atom, are an exception. The carbon atom can link to other atoms with up to four chemical bonds. When all of the bonds are to other carbon atoms, diamonds or graphite or carbon black mayresult.For plastics the carbon atoms are also connected to hydrogen, oxygen, nitrogen, chlorineor sulfur.Whentheconnections of atoms result in long chains, like pearls on a string of pearls, the polymer is called a thermoplastic. About 92% of plastics are thermoplastics. Some examples of material propertiesin plastic product applications are: Hot-filled packaging used for products such as ketchup. Chemical-resistant packaging used for products such as bleach. Figure 1 shows plastic bottle chemicals Types of plastics based on processing Thermoset – 1.Polyurethanes: Mattresses, Cushions, Insulation. 2. Epoxies: Adhesive glues, Coating for electrical devices, Helicopter and jet engine blades. 3. Phenol Formaldehyde: plywood, Electrical appliances, Electrical circuit boards and switches. Thermoplastics – 1. Packaging,Electrical insulation,Milk and Water bottles, Packaging film,House Wrap,Agricultural film. 2. Polypropylene: Carpet fibers, Automotive bumpers, Microwave containers, External prostheses. 3. Polyvinyl chloride (PVC): Floor and wall covering, Automobile instruments. Figure 2 and 3, shows the application of plastics in different fields Figure 1: Plastic Bottle Chemicals Figure 2: Plastics used in construction field
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1402 Figure 3: Plastics used in different fields 2.1 TEST METHODS The density and consistency of fresh concrete wasestimated according to standard methods. The compression strength, and water absorbability of hardened concrete were established according to standard methods. The size of tested concrete specimens was 150×150×150 mm with the age of 28 days. Test of fresh and hardened concrete were applied to control concreteandconcretewithpartlychanged coarse aggregates to plastic waste Plastic carry bags are filled in empty water bottles and is compacted to remove the air in the container. Figure 4: Waste Plastic compacted in bottles Figure 5: Compression test on Concrete Cube Figure 6: Split Tensile test on Concrete 2.2 Analysis Analysis of Reinforced concrete beam in Ansys Shows the deflection of concrete beam with plastic ingredients.
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1403 2.3 Results and discussion The compression test was conducted on the concrete cubes and beams is shown. Figure 7: Compressive Strength Figure 8: Split Tensile Strength Figure 9: Flexural Strength Compressive strength of the concrete reduced with increasing percentage of plastic replacement. The cube compressive strength of concrete at the age of 7 days resulted in marginal reduction with 10% replacement of cement, Fine aggregate and Coarse aggregate. The split Tensile strength was reduced by 10% replacement of cement, Fine aggregate and Coarse aggregate when compared with conventional concrete. The strength of concrete decreased as the percentage of replacement of the conventional material increased. The reduction in compressive strength is less in comparison with the split tensile strength with the replacement of conventional material. The split tensile strength at the 7 and 14 days for the replacements of conventional material is marginal. The reduction in flexural strength of replacements at the age of 28 days is less when compared with early strength of
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1404 concrete. The compressive strength, split tensile strength and flexural strength decreased with the percentage replacements of plastic waste increasesattheageof14days. The compressive strength, split tensile strength andflexural strength of cement, Fine aggregate and Coarse aggregate decreased is very less and hence can be used less important work, utilizing the waste material which isproducedinlarge quantities. 3. CONCLUSION Cement is the most widely used construction material in the world and important product in concrete as compared to other. Based on the test results, the compressive strength for 3 days, 7days, 14 days and 28 daysof10%replacementis attained strength by 9.5 N/mm2, 15 N/mm2, 21 N/mm2, 26 N/mm2 respectively. The split tensile 3, 7, 14 and 28days of 10% replacement is raised 1.07 N/mm2, 1.5 N/mm2, 2 N/mm2, 2.5 N/mm2.That the flexural strength is gradually increased for 28days of 10% replacement is increased strength by 2.5 N/mm2, 3.5 N/mm2, 4.2 N/mm2, 4.5 N/mm2. Detectable reductions in compressive strengths are observed with increasing the percentage of plastic. The percentage expansions of the specimens cast with partial replacement of plastic are within the permissible limits; hence the materials are safe for constructionpurpose.Use of plastic increases the strength and durability of concrete for construction. REFERENCES [1] UNEP, Converting wasteplasticsintoa resource,“United Nations Environment Program Industry and Economics”, Osaka/Shi, (2009). [2] A. Hassani, H. Ganjidoust, A. Maghanaki. “Use of plastic waste (poly-ethylene terephthalate) in asphaltconcrete mixture as aggregate replacement”. WasteManagement & Research, Vol. 23, (2005), pp:322–327. [3] O.Y. Marzouk, R.M. Dheilly and M. Queneudec. “Valorization of post-consumer waste plastic in cementitious concretecomposites”. WasteManagement, Vol. 27 No. 2, (2007), pp: 310–318. [4] Z.Z. Ismail and E.A. AL-Hashmi. “Use of waste plastic in concrete mixture as aggregate replacement”. Waste Management, Vol. 28 No. 11, (2008), pp: 2041–2047. [5] Y. Ghernouti, B. Rabehi, B. Safi and R. Chaid. “Use of recycled plastic bag waste in the concrete”, Journal of International Scientific Publications, Vol. 8, (2009), pp: 480–487. [6] S.C. Kou, G. Lee, C.S. Poon and W.L Lai. “Properties of lightweight aggregate concrete prepared with PVC granules derived from scraped PVC pipes”. Waste Management, Vol. 29 No. 2, (2009), pp: 621-628. [7] Z.Z. Ismail and E.A. AL-Hashmi. “Validation of using mixed iron and plastic wastes in concrete”. In Second International Conference on Sustainable Construction Materials and Technologies. Ancona (2010),pp.393-403. [8] M. RaghatateAtul. “Use of plastic in a concrete to improve its properties”. International journal of advanced engineering research and studies, Vol.1No.3, (2012), pp: 109-111. [9] P. Mathew, S. Varghese, T. Paul and E. Varghesh. “Recycled plastics as coarse aggregate for structural concrete”. International Journal of Innovative Research in Science, Engineering and Technology, Vol. 2 No. 3, (2013), pp: 687-690. [10] S. Khilesh. “Study of Strength Property of Concrete Using Waste Plastics and Steel Fiber”. International Journal of Engineering And Science, Vol. 3 No. 5, (2014), pp: 9–11. [11] B. Harini and K.V. Ramana. “Use of Recycled Plastic Waste as Partial Replacement for Fine Aggregate in Concrete”. International Journal of Innovative Research in Science, Engineering and Technology, Vol. 4 No.9, (2015), pp: 8596–8603. [12] M.M. Ahmed and S.S Raju. “Use of Waste Plastic in the Production of Light Weight Concrete”. International Journal & Magazine of Engineering, Technology, Management and Research, Vol.2No.2,(2015),pp:365– 369. [13] S. Aravind and E. John. “Replacement of Fine Aggregate by Crumb Rubber and Plastic Fines”. International Journal of Engineering Research & Technology (IJERT), Vol. 4 No.11, (2015), pp: 305–310. [14] C.C. Chen, N. Jaffe, M. Koppitz, W. Weimer, A. Polocoser . “Concrete mixture with plastic as fine aggregate”. International Journal of Advances in Mechanical and Civil Engineering, Vol. 2 No.4, (2015), pp: 49–53. [15] T. Subramani, and V.K. Pugal. “Experimental Study On Plastic Waste As A Coarse Aggregate For Structural Concrete”. International Journal of Application or Innovation in Engineering & Management (IJAIEM), Vol. 4 No. 5, (2015), pp:144-152. [16] S. Singh, R. Nagar, V. Agrawal, A. Rana and A. Tiwari. “Sustainable utilization of granite cutting waste in high strength concrete”. Journal of Cleaner Production, Vol. 116 No. 1, (2016), pp: 223-235. [17] M. Guendouz, F. Debieb, O. Boukendakdji, E.H. Kadri, M. Bentchikou and H. Soualhi. “Use of plastic waste in sand concrete”. J. Mater. Environ. Sci, Vol. 7 No. 2, (2016), pp: 382-389. [18] M.J. Islam, M.S. Meherier and A.R. Islam. “Effects of waste PET as coarse aggregate on the fresh and harden
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of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1405 properties of concrete”. Construction and Building Materials, Vol. 125, (2016). Pp: 946-951. [19] M.A. Jibrael and F. Peter. Strength and Behavior of Concrete Contains Waste Plastic. Journal of Ecosystem &Ecography, 6(2)-2016, 2–5. [20] M. Mahesh. “Re-Use of Polyethylene Plastic Waste In Concrete”. International Journal of Engineering Development and Research, Vol. 4 No.4, (2016), pp: 693–702. [21] K. Gaur, A.K. Arya, A. Jyotsana and N.K. Singh, N.K. “Use of Plastic as Partial Replacement of Fine Aggregate in Fibre Reinforced Concrete”. IOSR Journal of Mechanical and Civil Engineering, Vol. 14 No.3, (2017), pp: 71–74. [22] B. Jaivignesh and A. Sofi. “Study on Mechanical Properties of Concrete Using Plastic Waste as an Aggregate”. In IOP Conference Series: Earth and Environmental Science, Vol. 80 No.1, (2017), pp-12-16.
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