1. Sayed Irfan Aliusman
~ Quality Assurance/ Control
E-Mail: irfan25972@gmail.com
Phone: 09890741405/ +9120 66207331
SENIOR LEVEL PROFESSIONAL- ASNT NDT Level II Certified for MT, PT, UT, RT, and VT and Certified QMS Lead Auditor for
ISO 9001: 2008
A result-oriented professional with excellence in implementing quality mechanisms to deliver desired output.
CORE COM PE T E NC IE S
Quality Assurance/ Control
Auditing
Process Optimization
Compliance Management
Vendor Management
Reporting & Documentation
Equipment Handling
Customer Complaint Management
Team Building & Leadership
PROFILE SUM M ARY
 A competent professional with over 18 years of experience in Quality
Assurance/ Control, Process Optimization and Compliance Management
for Oil & Gas, Fabrication, Sheet Metal, Press Shop, and Automotive
Ancillaries
 Expertise in applying quality standards to various processes within the
business unit; formulating & maintaining quality objectives
complementary to corporate policies / customer demands
 Proficient in ensuring delivery of high quality services to support
customer needs & achieve continued high satisfaction from all operational
users
 Skilled in implementing various process improvement initiatives like ISO
/ TS-16949 related activities likePPAP, APQP, MSA, GAGE R&R, SPC, Poka-
Yoke, Kaizen and so on
 Hands-on experience in conducting various activities like product &
process audit, layout inspection, instruments and gauges calibration as
well as facilitating various technical issues
 Merit of being ASNT NDT Level II Certified for MT, PT, UT, RT, and VT and
Certified QMS Lead Auditor for ISO 9001: 2008
 Experienced in conducting inspections & audits; identifying deviations &
making relevant modifications to stabilize products and processes
 A result-oriented individual with strong analytical, communication,
interpersonal and organizational skills
ORG ANIS AT IONAL EXPE RIE NC E
Since Jan’15 with Hyundai Heavy Industries Company Ltd., KSA (Kingdom of SaudiArabia) as QC Mechanical Inspector
Key Result Areas:
 Conducting surveillance, inspection, documentation, field test and managing application of QA/QC job for erection &
installation of all mechanical equipment (stationary) & steel structures
 Liaising with vendor’s representative for boiler, pressure vessels, tanks and other equipment
 Extending support in reviewing implementation of project specs and ITP for proper execution of equipment installation
 Facilitating the process of conducting inspection of preservation and preventive maintenance of equipment
 Working with the pre- commissioning team in all phases of work; executing field final checklist and providing inputs for
the turnover tracking system
Significant Accomplishments:
 Successfully completed quality projects within time by taking quality initiatives
 Contributed in introducing single piece flow, on-line inspection and packaging of finished goods, thereby, reducing the
waiting time of the products to zero and reducing shop floor inventory by 60%
 Played a pivotal role in initiating Poka Yoke in line to prevent recurrence of customer complaints
 Facilitated in developing the milling operations on lathe machine due to high customer demand and low productivity,
thereby increasing productivity by three fold and reducing operation cost by 70%
 Implemented several measures to identify deformities, malfunctions or other abnormalities such as Poka Yoke, 5S, Kaizen
single piece flow etc. in parts / components / products
 Reduced the rejection rate by 14.5% and incidence of defects by 65% through measures such as process improvements
by standardization and modifications of jigs and fixtures, production dies, changes in machine and process layout and
process sequence, reduction in material handling, etc. thereby reducing operator fatigue
PRE V IOUS EXPE RIE NC E
Nov’12- Nov’14 with Nesma Water & Energy Technology Ltd. Co., KSA as QA/QC Mechanical Inspector
Sep’09- Sep’11 with Hyundai Heavy Industries Co. Ltd., Qatar as QA/QC Auditor and QA/QC Mechanical Inspector

2. Mar’05- Feb’09 with RSB Transmissions Ltd., Pune as QA Shift In-charge (Senior Engineer)
Oct’04- Feb’05 with IAI Industries Ltd., Pune as Senior Engineer – QC
Oct’01- Sep’04 with Young Industries Ltd., Pune as QA/QC Mechanical Engineer
Dec’00- Sep’01 with S.M. Rolling Works, Pune as QA/QC Engineer
Mar’94- Nov’00 with ZF Steering Gears (I) Ltd., Pune as Junior Engineer - Quality Assurance Department
ED UC AT ION
 Diploma in Production Technology from Board of Technical Education. Mumbai in 2000
TRAINING S / COURS E S AT T E ND E D
 Training in "Basic Press Operations", a course conducted by Tata Motors Ltd.
 Course in "Calibration of Precision Instruments and Guages" conducted by Advanced Vocational Training Systems,
Industrial Training Institute, Aundh, Pune
CE RT IFIC AT ION
 Merit of being certified ASNT LEVEL II for MT, UT, RT, PT, VT from Radiant Quality Services, Pune as per SNT-TC-1A 2001
 Certified QMS Lead Auditor for ISO 9001: 2008 from Beareau Veritas, Pune
IT SKILLS
 Proficient in MS-Office, AutoCAD 2008 and Internet Applications
PE RS ONAL DE T AILS
Date of Birth: 25th September 1972
Languages Known: English, Hindi, Marathi, Urdu (Proficient), Arabic (Beginner)
Address: Flat No. 4, Bldg- C-4, Gardenia Housing Society, Wadgaonsheri, Pune – 411014, Maharashtra
Industry Preference: Construction
Location Preference: Gulf Countries