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MET 401 Power Plant Engineering




      Chapter 3
Fuels and Combustion

Dr. Taib Iskandar Mohamad
Content

1.   Types of fuels
2.   Air-fuel ratio
3.   Heating values
4.   Heat of combustion / Enthalpy of Combustion
5.   Adiabatic Flame Temperature

Table A-17 – A-27




                                                   2
FUELS AND COMBUSTION
   Fuel: Any material that can be burned to release thermal energy.
   Most familiar fuels consist primarily of hydrogen and carbon.
   They are called hydrocarbon fuels and are denoted by the general formula
   CnHm.
   Hydrocarbon fuels exist in all phases, some examples being coal, gasoline
   (usually treated as octane C8H18), and natural gas.




Most liquid hydrocarbon fuels
are obtained from crude oil by
distillation.                                                                  3
The oxidizer most often used in combustion processes is air. Why?
On a mole or a volume basis, dry air is composed of 20.9% O2, 78.1% N2,
0.9% Ar, and small amounts of CO2, He, Ne, H2.
In the analysis of combustion processes, dry air is approximated as 21% O2
and 79% N2 by mole numbers.




Combustion is a chemical reaction during       Each kmol of O2 in air
which a fuel is oxidized and a large           is accompanied by 3.76
quantity of energy is released.                kmol of N2.
                                                                             4
The fuel must be brought above its ignition
temperature to start the combustion. The
minimum ignition temperatures in
atmospheric air are approximately 260°C for
gasoline, 400°C for carbon, 580°C for
hydrogen, 610°C for carbon monoxide, and
630°C for methane.
Proportions of the fuel and air must be in the
proper range for combustion to begin. For
example, natural gas does not burn in air in
concentrations less than 5% or greater than
about 15%.
                                                 The mass (and number of atoms)
                                                    of each element is conserved
                                                       during a chemical reaction.

                                                             The total number of
                                                                    moles is not
                                                             conserved during a
                                                              chemical reaction.
In a steady-flow combustion process, the components that
enter the reaction chamber are called reactants and the
components that exit are called products.
                                                                              5
Air-fuel ratio (AF) is usually
expressed on a mass basis and
    is defined as the ratio of the                  m mass
 mass of air to the mass of fuel                    N number of moles
       for a combustion process
                                                    M molar mass

Fuel–air ratio (FA): The reciprocal of air–fuel ratio.




The air–fuel ratio (AF) represents the amount of air used
per unit mass of fuel during a combustion process.

                                                                        6
THEORETICAL AND ACTUAL COMBUSTION
PROCESSES
Complete combustion: If all the carbon in the fuel burns to CO2, all the
hydrogen burns to H2O, and all the sulfur (if any) burns to SO2.
Incomplete combustion: If the combustion products contain any unburned
fuel or components such as C, H2, CO, or OH.
Reasons for incomplete combustion: 1 Insufficient oxygen, 2 insufficient
mixing in the combustion chamber during the limited time that the fuel and the
oxygen are in contact, and 3 dissociation (at high temperatures).

                                                       Oxygen has a much
                                                       greater tendency to
                                                       combine with hydrogen
                                                       than it does with carbon.
                                                       Therefore, the hydrogen
                                                       in the fuel normally
                                                       burns to completion,
A combustion process is complete if all the            forming H2O.
combustible components of the fuel are burned to
completion.
                                                                                 7
Stoichiometric or theoretical air: The minimum amount of air needed for the
complete combustion of a fuel. Also referred to as the chemically correct
amount of air, or 100% theoretical air.
Stoichiometric or theoretical combustion: The ideal combustion process
during which a fuel is burned completely with theoretical air.
Excess air: The amount of air in excess of the stoichiometric amount. Usually
expressed in terms of the stoichiometric air as percent excess air or percent
theoretical air.
Deficiency of air: Amounts of air less than the stoichiometric amount. Often
expressed as percent deficiency of air.
Equivalence ratio: The ratio of the actual fuel–air ratio to the stoichiometric
fuel–air ratio.

50% excess air = 150% theoretical air
200% excess air = 300% theoretical air.
90% theoretical air = 10% deficiency of air



                       The complete combustion process with no free oxygen
                             in the products is called theoretical combustion.
                                                                                  8
Predicting the composition of
the products is relatively
easy when the combustion
process is assumed to be
complete.
With actual combustion
processes, it is impossible to
predict the composition of
the products on the basis of
the mass balance alone.
Then the only alternative we
have is to measure the
amount of each component
in the products directly.
A commonly used device to        Determining the mole fraction of the CO2 in
analyze the composition of       combustion gases by using the Orsat gas
combustion gases is the          analyzer.
Orsat gas analyzer.
The results are reported on
a dry basis.
                                                                               9
ENTHALPY OF FORMATION AND ENTHALPY
OF COMBUSTION
Disregarding any changes in kinetic and potential energies, the energy change
of a system during a chemical reaction is due to a change in state and a change
in chemical composition:




                                             When the existing chemical bonds
                                              are destroyed and new ones are
                                          formed during a combustion process,
The microscopic form of energy of a
                                             usually a large amount of sensible
substance consists of sensible, latent,
                                               energy is absorbed or released.
chemical, and nuclear energies.                                              10
Enthalpy of reaction hR : The difference between the enthalpy of the products at
a specified state and the enthalpy of the reactants at the same state for a
complete reaction.
Enthalpy of combustion hC : It is the enthalpy of reaction for combustion
processes. It represents the amount of heat released during a steady-flow
combustion process when 1 kmol (or 1 kg) of fuel is burned completely at a
specified temperature and pressure.
The enthalpy of formation hf : The amount of energy absorbed or released as
the component is formed from its stable elements during a steady-flow process at
a specified state.


To establish a starting
point, we assign the
enthalpy of formation
of all stable elements
(such as O2, N2, H2,
and C) a value of zero
at the standard
reference state of
25°C and 1 atm.

                                                                             11
Heating value: The amount of heat
released when a fuel is burned
completely in a steady-flow process
and the products are returned to
the state of the reactants. The
heating value of a fuel is equal to
the absolute value of the enthalpy
of combustion of the fuel.
Higher heating value (HHV):
When the H2O in the products is in
the liquid form.
Lower heating value (LHV): When
the H2O in the products is in the
vapor form.
       The higher heating value of a fuel is equal to the sum of the lower heating
   value of the fuel and the latent heat of vaporization of the H2O in the products.
                                                    For the fuels with variable
                                                    composition (i.e., coal, natural gas,
                                                    fuel oil), the heating value may be
                                                    determined by burning them
                                                    directly in a bomb calorimeter.
                                                                                    12
FIRST-LAW ANALYSIS OF
REACTING SYSTEMS
The energy balance (the first-law) relations developed
in Chaps. 4 and 5 are applicable to both reacting and
nonreacting systems. We rewrite the energy balance
relations including the changes in chemical energies.
Steady-Flow Systems

When the changes in kinetic and potential energies are
negligible, the steady-flow energy balance for a
chemically reacting steady-flow system:                The enthalpy of a chemical
                                                    component at a specified state




                                                                              13
Taking heat transfer to the system and work done by
the system to be positive quantities, the energy balance relation is




If the enthalpy of combustion for a particular reaction is available:



Most steady-flow combustion processes do not involve any work interactions.
Also, combustion chamber normally involves heat output but no heat input:




                                                                          14
Closed Systems
Taking heat transfer to the system and work done
by the system to be positive quantities, the general
closed-system energy balance relation can be
expressed for a stationary chemically reacting            An expression for the
closed system as                                           internal energy of a
                                                          chemical component
                                                                 in terms of the
                                                                       enthalpy.

Utilizing the definition of enthalpy:




The Pv terms are negligible for solids and liquids, and can be
replaced by RuT for gases that behave as an ideal gas.



                                                                             15
ADIABATIC FLAME TEMPERATURE
In the limiting case of no heat loss to the surroundings (Q = 0), the temperature
of the products reaches a maximum, which is called the adiabatic flame or
adiabatic combustion temperature.
                               since



The determination of the adiabatic flame temperature by hand requires the
use of an iterative technique.




                                               The temperature of a
                                               combustion chamber
                                               becomes maximum when
                                               combustion is complete and
                                               no heat is lost to the
                                               surroundings (Q = 0).
                                                                               16
The adiabatic flame temperature of a fuel depends on
    (1) the state of the reactants
    (2) the degree of completion of the reaction
    (3) the amount of air used
For a specified fuel at a specified state burned with air at a
   specified state, the adiabatic flame temperature attains its
   maximum value when complete combustion occurs with the
   theoretical amount of air.




The maximum temperature encountered in a
combustion chamber is lower than the theoretical
adiabatic flame temperature.
                                                                  17
Summary
•   Fuels and combustion
•   Theoretical and actual combustion processes
•   Enthalpy of formation and enthalpy of combustion
•   First-law analysis of reacting systems
    – Steady-flow systems
    – Closed systems
• Adiabatic flame temperature




                                                       18
Example 1
A fuel mixture of 20 percent by mass methane (CH4) and 80
percent by mass ethanol (C2H6O) is burned completely with
theoretical air. The total flow rate of the fuel is 31 kg/s.

a) Assuming complete combustion, determine the air/fuel
   ratio of the mixture

b) Then, required the required flow rate of air

c) Explain how you calculate the enthalpy of combustion and
   the adiabatic flame temperature of this reaction. No
   calculation is required.

                                                               19
Example 2
Calculate the enthalpy of combustion when
methane is burned with air both at 25oC and 1
atm, and the products were at 25oC

Repeat this problem if 120% theoretical air is
used.



                                                 20
Example 3
• Determine the adiabatic flame temperature of
  the products when Hydrogen is burned with
  20 percent excess air during a steady-flow
  combustion process.




                                             21
Example 4 (assignment 1)
• Determine the adiabatic flame temperature of
  the products when methane gas at 25oC and 1
  atm reacts with 50% excess air at the same
  conditions in an adiabatic combustion
  chamber




                                             22
Example 5
• Determine the adiabatic flame temperature of
  the products when methane gas at 25oC and 1
  atm reacts with 50% excess air at the same
  conditions in an adiabatic combustion
  chamber




                                             23

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MET 401 Chapter 3 fuels_and_combustion

  • 1. MET 401 Power Plant Engineering Chapter 3 Fuels and Combustion Dr. Taib Iskandar Mohamad
  • 2. Content 1. Types of fuels 2. Air-fuel ratio 3. Heating values 4. Heat of combustion / Enthalpy of Combustion 5. Adiabatic Flame Temperature Table A-17 – A-27 2
  • 3. FUELS AND COMBUSTION Fuel: Any material that can be burned to release thermal energy. Most familiar fuels consist primarily of hydrogen and carbon. They are called hydrocarbon fuels and are denoted by the general formula CnHm. Hydrocarbon fuels exist in all phases, some examples being coal, gasoline (usually treated as octane C8H18), and natural gas. Most liquid hydrocarbon fuels are obtained from crude oil by distillation. 3
  • 4. The oxidizer most often used in combustion processes is air. Why? On a mole or a volume basis, dry air is composed of 20.9% O2, 78.1% N2, 0.9% Ar, and small amounts of CO2, He, Ne, H2. In the analysis of combustion processes, dry air is approximated as 21% O2 and 79% N2 by mole numbers. Combustion is a chemical reaction during Each kmol of O2 in air which a fuel is oxidized and a large is accompanied by 3.76 quantity of energy is released. kmol of N2. 4
  • 5. The fuel must be brought above its ignition temperature to start the combustion. The minimum ignition temperatures in atmospheric air are approximately 260°C for gasoline, 400°C for carbon, 580°C for hydrogen, 610°C for carbon monoxide, and 630°C for methane. Proportions of the fuel and air must be in the proper range for combustion to begin. For example, natural gas does not burn in air in concentrations less than 5% or greater than about 15%. The mass (and number of atoms) of each element is conserved during a chemical reaction. The total number of moles is not conserved during a chemical reaction. In a steady-flow combustion process, the components that enter the reaction chamber are called reactants and the components that exit are called products. 5
  • 6. Air-fuel ratio (AF) is usually expressed on a mass basis and is defined as the ratio of the m mass mass of air to the mass of fuel N number of moles for a combustion process M molar mass Fuel–air ratio (FA): The reciprocal of air–fuel ratio. The air–fuel ratio (AF) represents the amount of air used per unit mass of fuel during a combustion process. 6
  • 7. THEORETICAL AND ACTUAL COMBUSTION PROCESSES Complete combustion: If all the carbon in the fuel burns to CO2, all the hydrogen burns to H2O, and all the sulfur (if any) burns to SO2. Incomplete combustion: If the combustion products contain any unburned fuel or components such as C, H2, CO, or OH. Reasons for incomplete combustion: 1 Insufficient oxygen, 2 insufficient mixing in the combustion chamber during the limited time that the fuel and the oxygen are in contact, and 3 dissociation (at high temperatures). Oxygen has a much greater tendency to combine with hydrogen than it does with carbon. Therefore, the hydrogen in the fuel normally burns to completion, A combustion process is complete if all the forming H2O. combustible components of the fuel are burned to completion. 7
  • 8. Stoichiometric or theoretical air: The minimum amount of air needed for the complete combustion of a fuel. Also referred to as the chemically correct amount of air, or 100% theoretical air. Stoichiometric or theoretical combustion: The ideal combustion process during which a fuel is burned completely with theoretical air. Excess air: The amount of air in excess of the stoichiometric amount. Usually expressed in terms of the stoichiometric air as percent excess air or percent theoretical air. Deficiency of air: Amounts of air less than the stoichiometric amount. Often expressed as percent deficiency of air. Equivalence ratio: The ratio of the actual fuel–air ratio to the stoichiometric fuel–air ratio. 50% excess air = 150% theoretical air 200% excess air = 300% theoretical air. 90% theoretical air = 10% deficiency of air The complete combustion process with no free oxygen in the products is called theoretical combustion. 8
  • 9. Predicting the composition of the products is relatively easy when the combustion process is assumed to be complete. With actual combustion processes, it is impossible to predict the composition of the products on the basis of the mass balance alone. Then the only alternative we have is to measure the amount of each component in the products directly. A commonly used device to Determining the mole fraction of the CO2 in analyze the composition of combustion gases by using the Orsat gas combustion gases is the analyzer. Orsat gas analyzer. The results are reported on a dry basis. 9
  • 10. ENTHALPY OF FORMATION AND ENTHALPY OF COMBUSTION Disregarding any changes in kinetic and potential energies, the energy change of a system during a chemical reaction is due to a change in state and a change in chemical composition: When the existing chemical bonds are destroyed and new ones are formed during a combustion process, The microscopic form of energy of a usually a large amount of sensible substance consists of sensible, latent, energy is absorbed or released. chemical, and nuclear energies. 10
  • 11. Enthalpy of reaction hR : The difference between the enthalpy of the products at a specified state and the enthalpy of the reactants at the same state for a complete reaction. Enthalpy of combustion hC : It is the enthalpy of reaction for combustion processes. It represents the amount of heat released during a steady-flow combustion process when 1 kmol (or 1 kg) of fuel is burned completely at a specified temperature and pressure. The enthalpy of formation hf : The amount of energy absorbed or released as the component is formed from its stable elements during a steady-flow process at a specified state. To establish a starting point, we assign the enthalpy of formation of all stable elements (such as O2, N2, H2, and C) a value of zero at the standard reference state of 25°C and 1 atm. 11
  • 12. Heating value: The amount of heat released when a fuel is burned completely in a steady-flow process and the products are returned to the state of the reactants. The heating value of a fuel is equal to the absolute value of the enthalpy of combustion of the fuel. Higher heating value (HHV): When the H2O in the products is in the liquid form. Lower heating value (LHV): When the H2O in the products is in the vapor form. The higher heating value of a fuel is equal to the sum of the lower heating value of the fuel and the latent heat of vaporization of the H2O in the products. For the fuels with variable composition (i.e., coal, natural gas, fuel oil), the heating value may be determined by burning them directly in a bomb calorimeter. 12
  • 13. FIRST-LAW ANALYSIS OF REACTING SYSTEMS The energy balance (the first-law) relations developed in Chaps. 4 and 5 are applicable to both reacting and nonreacting systems. We rewrite the energy balance relations including the changes in chemical energies. Steady-Flow Systems When the changes in kinetic and potential energies are negligible, the steady-flow energy balance for a chemically reacting steady-flow system: The enthalpy of a chemical component at a specified state 13
  • 14. Taking heat transfer to the system and work done by the system to be positive quantities, the energy balance relation is If the enthalpy of combustion for a particular reaction is available: Most steady-flow combustion processes do not involve any work interactions. Also, combustion chamber normally involves heat output but no heat input: 14
  • 15. Closed Systems Taking heat transfer to the system and work done by the system to be positive quantities, the general closed-system energy balance relation can be expressed for a stationary chemically reacting An expression for the closed system as internal energy of a chemical component in terms of the enthalpy. Utilizing the definition of enthalpy: The Pv terms are negligible for solids and liquids, and can be replaced by RuT for gases that behave as an ideal gas. 15
  • 16. ADIABATIC FLAME TEMPERATURE In the limiting case of no heat loss to the surroundings (Q = 0), the temperature of the products reaches a maximum, which is called the adiabatic flame or adiabatic combustion temperature. since The determination of the adiabatic flame temperature by hand requires the use of an iterative technique. The temperature of a combustion chamber becomes maximum when combustion is complete and no heat is lost to the surroundings (Q = 0). 16
  • 17. The adiabatic flame temperature of a fuel depends on (1) the state of the reactants (2) the degree of completion of the reaction (3) the amount of air used For a specified fuel at a specified state burned with air at a specified state, the adiabatic flame temperature attains its maximum value when complete combustion occurs with the theoretical amount of air. The maximum temperature encountered in a combustion chamber is lower than the theoretical adiabatic flame temperature. 17
  • 18. Summary • Fuels and combustion • Theoretical and actual combustion processes • Enthalpy of formation and enthalpy of combustion • First-law analysis of reacting systems – Steady-flow systems – Closed systems • Adiabatic flame temperature 18
  • 19. Example 1 A fuel mixture of 20 percent by mass methane (CH4) and 80 percent by mass ethanol (C2H6O) is burned completely with theoretical air. The total flow rate of the fuel is 31 kg/s. a) Assuming complete combustion, determine the air/fuel ratio of the mixture b) Then, required the required flow rate of air c) Explain how you calculate the enthalpy of combustion and the adiabatic flame temperature of this reaction. No calculation is required. 19
  • 20. Example 2 Calculate the enthalpy of combustion when methane is burned with air both at 25oC and 1 atm, and the products were at 25oC Repeat this problem if 120% theoretical air is used. 20
  • 21. Example 3 • Determine the adiabatic flame temperature of the products when Hydrogen is burned with 20 percent excess air during a steady-flow combustion process. 21
  • 22. Example 4 (assignment 1) • Determine the adiabatic flame temperature of the products when methane gas at 25oC and 1 atm reacts with 50% excess air at the same conditions in an adiabatic combustion chamber 22
  • 23. Example 5 • Determine the adiabatic flame temperature of the products when methane gas at 25oC and 1 atm reacts with 50% excess air at the same conditions in an adiabatic combustion chamber 23