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COMPACT mRNA PRODUCTION THROUGH PROCESS INTENSIFICATION AND INNOVATION

  1. GREATER ACCESS & AUTONOMY through innovation in bioproduction Confidential presentation Vaccine Technology Summit 2023 Cambridge, MA 20 MARCH 2022 Compact mRNA Production through Process Intensification & Innovation
  2. 2 mRNA Production TODAY
  3. 3 Conventional mRNA production: uniformity in variety https://doi.org/10.3390/biomedicines10010050 DOI: 10.13140/RG.2.2.34118.80966 https://repository.upenn.edu/cbe_sdr/132 https://doi.org/10.1016/j.trsl.2021.11.009 https://doi.org/10.1021/acs.iecr.2c01217
  4. 4 Conventional mRNA production: uniformity in variety n INCUBATION TFF CHROMATOGRAPHY TFF • Facility footprint • Acquisition of individual production systems: – Investment – Need for installation, commissioning, qualification of each – Available equipment scales vs. (GMP!) process needs? PROCESS INFRASTRUCTURE • Batch operation: system idle time, transfer of intermediates between unit steps (➜ process hold, operator intervention, increased total process duration…) • Several UF / DF operations ➜ volume of TFF buffers, process waste • Cumulative loss of material over DSP = decrease in yield PROCESS OPERATION PROCESS SUPPLY • Long bill of materials: complex supply chain management, vendor qualification & control, QC requirements • Many suppliers = many failure points PROCESS DEVELOPMENT • Development of custom or generic (“template”) mRNA process • Process optimization, characterization, qualification - including mixing of process solutions, storage of prepared solutions and intermediates, chromatography resin lifetime studies… • Process scale-up from R&D to mass scale INCUBATION CHROMATOGRAPHY TFF Implications
  5. 5 mRNA Process Intensification & Innovation
  6. 6 Building Ntensify™ the start of the Nfinity™ platform
  7. 7 In partnership with Width System: 2065 mm Height System: 2400 mm Width Chamber Opening: 1950 mm Height Chamber Opening: 600 mm User Interface: 560 mm Depth System: 786 mm Batch Size: up to ~5 g (~ 12 h operation) Weight: 840 kg LAF Flow Rate: 0.45 m/s Integrated Particle Counter
  8. 8 USP DSP
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  12. 12 The power of process intensification and innovation GMP 1 3 Upgrade Mini Maxi Midi 2 R&D • Optimized, generic process • Ready-to-use reaction mixes • No scale-up (scale-out / scale-in-time) • One fully automated, integrated system • Easy installation • Limited facility impact (small Grade D / ISO 8 room) • Lower COGS
  13. 13 Our upstream process consistently delivers a high yield of capped mRNA transcripts and low impurity levels… YIELD Reactions: 245 Constructs: 45 4.0 7.2 CAPPING EFFICIENCY Reactions: 111 Constructs: 19 87.5 97.9
  14. 14 Our upstream process consistently delivers a high yield of capped mRNA transcripts and low impurity levels… RESIDUAL DNA Reactions: 39 Constructs: 6 0.03 29.5 dsRNA CONTENT Reactions: UTP: 83; mUTP: 36 Constructs: UTP: 36; mUTP: 31 38.9 397.4 75.8 727.0
  15. 15 Our upstream process consistently delivers a high yield of capped mRNA transcripts and low impurity levels… 1166 bases 4284 bases 1999 bases 2080 bases 3979 bases 4060 bases
  16. 16 … requiring minimal downstream processing with minimal product losses 73.5 106.1 YIELD Runs: 28 | Constructs: 3 0.82 1.09 INTEGRITY (PRE/POST) Runs: 22 | Constructs: 3 0.2 1.1 RESIDUAL PROTEIN Runs: 19 | Constructs: 3
  17. 17 What’s NEXT?
  18. 18 Quantoom’s Nfinity™ platform: from sequence to formulation NfinityTM Platform RNA Synthesis RNA Purification Encapsulation & Formulation DNA Linear DNA Fill & Finish Nplify Ntensify Ncapsulate mRNA Workflow
  19. THANK YOU for your attention! 19
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