Types of pie & pastries formulation,mixing and moulding methods

TYPES OF PIE &PASTRIES-
FORMULATION,MIXING AND
MOULDING METHODS
HEMA MALINI.S
M.TECH(FOOD SCIENCE AND
TECHNOLOGY)
IIFPT
PIE
• A pie is a baked dish which is usually made of
a pastry dough casing that covers or
completely contains a filling of
various sweet or savoury ingredients.
PASTRY
• Pastry is a dough
of flour, water and shortening (solid fats,
including butter) that may be savoury or
sweetened.
INGREDIENTS USED IN
MAKING OF PASTRY
• Flour
Flour is the main structure builder in pastry.
Pastry flour generally produces superior pie
doughs, however, a combination of 60 percent
bread flour and 40 percent cake flour can
produce quality pies if the dough is mixed
properly.
• Sugar
• Sucrose sugar is generally used. Use of
High Fructose Corn Syrup (HFCS) improves the
eating quality and shelf life. Moisture content
(about 30 percent) of HFCS should be taken
into consideration while calculating water
absorption. Higher sugar content slows down
fermentation rate. To offset this slowing
effect, yeast content should be raised.
• Yeast
Yeast content of a dough depends on the
amount of sugar and fat in the dough.
Compressed, dry or instant yeast can be used.
Dry yeast should be soaked in Luke warm (45C)
water. It should never be put in cold water as
glutathione, a powerful reducing agent bleaches
out which will make the dough sticky and
difficult to handle.
• Salt
Salt content of Danish pastry dough is
generally 2 per cent. if salted buttered is used
as roll in fat, the salt content should be
proportionally reduced.
• Water
• Water dissolves the salt, develops the flour
proteins, and controls the consistency and
temperature of the dough. Excessive water in
the dough is undesirable because it takes
longer to bake the crust, and toughens the
crust.
• Eggs
Eggs provides structural to the pastry specially
when fat content is high and the dough has to
support extra weight of fillings and toppings.
Egg contribute to the eating quality medium
rich doughs contain 20-30 per cent eggs.
Coffee cakes with higher amount of fillings
may require more eggs
• Dough fat
• Fat imparts tenderness to the pastry and
subscribes to the dough handling properties
by way of rendering it more extensible. The
amount varies from 10-20 percent.
• Flavouring
• If butter is used as dough fat, it imparts a
rich flavour to the pastry. Other flavour are
contributed by fillings, toppings and icings.
However, vanilla and other citrus flavour add
to the overall flavour of the pastry and should
be used in the dough
• Dough Conditioners
• Dough conditioners are required to mellow
the dough for better handling during sheeting
and folding and also be to strengthen it to
support the extra weight of fillings, toppings
and icing. Reducing agents like sodium
metabisulphite are used to mellow the dough
and sodium strearoyl Lactylate (SSL) is used to
strengthen the dough.
• Crumb Softeners
• Monoglycerides in hydrated form is used
as crumb softeners
INGREDIENTS OF PIE
FILLING
Ingredients Minimum Maximum
Flour 100 100
Shortening 50 75
Salt 3 4
Sugar 0 10
Milk, Dry Nonfat 0 5
Ice Water 20 50
STARCH
• There are several types of starches available to the pie baker for
thickening the fruit juices and or milk and water.
• PURE FOOD POWDERED STARCH:
A pure refined corn starch prepared from ordinary field corn. This type of
starch is not as stable as the Waxy Maize Starch and will break down and
become watery after long storage or when used to thicken fruit juices
containing a high acid content such as cherry or pineapple juices. It
contains amylase and amylopectin
• WAXY STARCH:
This type of starch is refined and modified. It is prepared from waxy maize.
This is an exceptionally clear, gel-producing starch with a short tender
body and extreme stability. Waxy starches generally swell faster than
other starches, but they also become thinner during cooking. The cooked
filling will not get thicker when the pie cools as does that made with
regular starch.
• PRE-GELATINIZED STARCH (COLD WATER STARCH):
This starch is generally know as INSTANT STARCH. It does
not require cooking. The juice is drained from the fruit. If
insufficient juices are present in the fruit, water can be
added to make up the shortage. All the dry ingredients
(starch, sugar,salt, spiced, etc.) of the filling are blended
together thoroughly in a dry mixing bowl. Add the liquids
(juices and water when used) gradually to the dry
ingredients and mix until smooth. Carefully fold drained
fruit into thickened mixture. Chill filling in refrigerator until
ready to be used.
• TAPAIOCA STARCH:
This type of starch is also used in pie fillings by some
bakers.
• FRUIT USED IN PIES: The following types of fruits will
produce quality pies if processed properly:
• FRESH FRUIT:
Wash, drain and mix into a slurry of cooked starch, sugar,
salt, drained juice and water plus any spices or other
ingredients such as lemon juice, and butter that may used.
Refrigerate until ready to use.
• FROZENFRUIT:
Thaw, drain the juice, cook a slurry of drained juice and
water, starch, sugar and salt, etc. and mix the fruit into the
slurry.
• CANNED FRUIT:
Drain the juice, if insufficient juice is present, add water to
make up the shortage. Cook a slurry of drained juice, water
when added, starch, sugar, salt and other ingredients when
used. Then mix the fruit into the cooked mixture.
DIFFERENT TYPES &
BASIC FORMULATION OF
PASTRY
• TYPES OF PASTRY
• Short crust
• Puff or flaky pastry
• Danish pastry
• 1) Short crust pastry
• The pastry, in which there is a complete
absence of toughness or hardness, is known
as short crust pastry
Short crust pastry formula - Richest formula to leanest formula
Ingredients Quantity
No.1 No.2 No.3 No.4 No.5
Flour
Margarine
Fat
Salt
Sugar
Water/milk
Egg
Baking powder
100
62.5
-
-
25
7.5
12.5
-
100
50
-
-
25
-
12.5
-
100
-
112.5
0.78
12.5
25
-
-
100
25
12.5
-
12.5
22.5
-
1.5
100
25
25
0.78
25
7.5
7.5
-
• Method of mixing
a) Rubbing, b) Creaming, c) Boiling
a) Rubbing
• Fat & flour mixes rubbed gently.
• Then water is added with & dough is mixed
until it is cleared.
• Must not be rub hardly otherwise it will be
hard & flinty instead of short.
b) Creaming
• Mix is prepared as a flour-batter method of
cake mixing.
• Fat with an equal weight of flour is creamed
lightly.
• Then reaming flour & water is mixed until a
clear paste is obtained.
• c) Boiling
• This method used for meat pie pastes.
• Water, fat & salt mixes are boiled together
then add to flour for prepare gelatinized
starch.
• For rich, sweet paste may be used eggs as part
of the liquor.
• Sheeting
• After mixing the dough cool for 1 hour.
• Before sheeting it should be generated by
rolling pin for avoid fat separation from the
dough.
• Fat should be distributed evenly in the dough.
• Then it will be cut & placed one over the other
& pressed for second sheeting.
Baking
Temperature depends on the filling employed.
Tarts - 2150C (Notched jam, lemon tarts, fruit tarts,
custard tarts, small meat pies , patties, madeira &
rice tarts)
Sweet pastry - 1820C
PUFF PASTRY
• Puff pastry products such as sausage rolls,
eggless cakes, cream horns, vol-au-vents,
Palmiers , Mille-feuille, etv., all require
different amounts of lift and lightness and
whilst they all could be made from any of the
following methods, it is more practical to
make a paste that is suitable for the product
that is to be produced
• The three main types of puff pastry are
FULL,THREE-QUARTER and HALF. The
Difference between them being the total fat
content
• FULL puff contains flour and fat in equal ratio.
• THREE-QUARTER puff contains 75% of fat to
each pound of flour.
• HALF contains 50% of the flour weight.
INGREDIENTS FOR SCOTCH
METHOD
INGREDIENTS
BREAD FLOUR
SALT
COLD WATER
BUTTER
Gram
500
8
284
250
SCOTCH METHOD
Sieve the ingredients
Mix the ingriedents with
water
Add butter and knead (don’t
over knead)
After covering with cloth place it
in fridge for 15 min
Half turn or book turn
INGREDIENTS FOR FRENCH
AND ENGLISH METHOD
INGREDIENTS
BREAD FLOUR
SALT
MARGARINE
COLD WATER
BUTTER(unsalted)
GRAM
250
2
25
140
162
METHOD OF MIXING
Sieve the
ingredients
Add margarine
Add water and mix it
well
Refrigerate dough and
butter
FRENCH METHOD
Types of pie & pastries formulation,mixing and moulding methods
ENGLISH METHOD
HALF TURN
BOOK TURN
DANISH PASTRY
INGREDIENTS PERCENT GRAM.
Maida 100 1000
Yeast 3-6 30-60
Salt 1.5-2 15-20
Sugar 15-20 150-200
Shortening 8-15 150-200
Milk Solids 4-8 40-80
Roll in fat 30-50 300-500
Egg 15-30 150-300
Vanilla 0.5-1 5-10 ml
Lemon essence 0.5-1 5-10 ml
SSL 0.5 5
GMS emulsion (1.5) 2 20
Water (Variable) as desired
Mineral Yeast Food As desired
Refrigerate
overnight
Do with
English
method
and book
turn it
Refrigerate
for 10-15
min
Add all
ingredients
and mix for
5 min
Make a
ferment
yeast,sugar
and maida
with
lukewarm
water or
milk
CROSSIANT
THANK YOU……….
1 de 42

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Types of pie & pastries formulation,mixing and moulding methods

  • 1. TYPES OF PIE &PASTRIES- FORMULATION,MIXING AND MOULDING METHODS HEMA MALINI.S M.TECH(FOOD SCIENCE AND TECHNOLOGY) IIFPT
  • 2. PIE • A pie is a baked dish which is usually made of a pastry dough casing that covers or completely contains a filling of various sweet or savoury ingredients.
  • 3. PASTRY • Pastry is a dough of flour, water and shortening (solid fats, including butter) that may be savoury or sweetened.
  • 4. INGREDIENTS USED IN MAKING OF PASTRY • Flour Flour is the main structure builder in pastry. Pastry flour generally produces superior pie doughs, however, a combination of 60 percent bread flour and 40 percent cake flour can produce quality pies if the dough is mixed properly.
  • 5. • Sugar • Sucrose sugar is generally used. Use of High Fructose Corn Syrup (HFCS) improves the eating quality and shelf life. Moisture content (about 30 percent) of HFCS should be taken into consideration while calculating water absorption. Higher sugar content slows down fermentation rate. To offset this slowing effect, yeast content should be raised.
  • 6. • Yeast Yeast content of a dough depends on the amount of sugar and fat in the dough. Compressed, dry or instant yeast can be used. Dry yeast should be soaked in Luke warm (45C) water. It should never be put in cold water as glutathione, a powerful reducing agent bleaches out which will make the dough sticky and difficult to handle.
  • 7. • Salt Salt content of Danish pastry dough is generally 2 per cent. if salted buttered is used as roll in fat, the salt content should be proportionally reduced.
  • 8. • Water • Water dissolves the salt, develops the flour proteins, and controls the consistency and temperature of the dough. Excessive water in the dough is undesirable because it takes longer to bake the crust, and toughens the crust.
  • 9. • Eggs Eggs provides structural to the pastry specially when fat content is high and the dough has to support extra weight of fillings and toppings. Egg contribute to the eating quality medium rich doughs contain 20-30 per cent eggs. Coffee cakes with higher amount of fillings may require more eggs
  • 10. • Dough fat • Fat imparts tenderness to the pastry and subscribes to the dough handling properties by way of rendering it more extensible. The amount varies from 10-20 percent.
  • 11. • Flavouring • If butter is used as dough fat, it imparts a rich flavour to the pastry. Other flavour are contributed by fillings, toppings and icings. However, vanilla and other citrus flavour add to the overall flavour of the pastry and should be used in the dough
  • 12. • Dough Conditioners • Dough conditioners are required to mellow the dough for better handling during sheeting and folding and also be to strengthen it to support the extra weight of fillings, toppings and icing. Reducing agents like sodium metabisulphite are used to mellow the dough and sodium strearoyl Lactylate (SSL) is used to strengthen the dough.
  • 13. • Crumb Softeners • Monoglycerides in hydrated form is used as crumb softeners
  • 15. Ingredients Minimum Maximum Flour 100 100 Shortening 50 75 Salt 3 4 Sugar 0 10 Milk, Dry Nonfat 0 5 Ice Water 20 50
  • 16. STARCH • There are several types of starches available to the pie baker for thickening the fruit juices and or milk and water. • PURE FOOD POWDERED STARCH: A pure refined corn starch prepared from ordinary field corn. This type of starch is not as stable as the Waxy Maize Starch and will break down and become watery after long storage or when used to thicken fruit juices containing a high acid content such as cherry or pineapple juices. It contains amylase and amylopectin • WAXY STARCH: This type of starch is refined and modified. It is prepared from waxy maize. This is an exceptionally clear, gel-producing starch with a short tender body and extreme stability. Waxy starches generally swell faster than other starches, but they also become thinner during cooking. The cooked filling will not get thicker when the pie cools as does that made with regular starch.
  • 17. • PRE-GELATINIZED STARCH (COLD WATER STARCH): This starch is generally know as INSTANT STARCH. It does not require cooking. The juice is drained from the fruit. If insufficient juices are present in the fruit, water can be added to make up the shortage. All the dry ingredients (starch, sugar,salt, spiced, etc.) of the filling are blended together thoroughly in a dry mixing bowl. Add the liquids (juices and water when used) gradually to the dry ingredients and mix until smooth. Carefully fold drained fruit into thickened mixture. Chill filling in refrigerator until ready to be used. • TAPAIOCA STARCH: This type of starch is also used in pie fillings by some bakers.
  • 18. • FRUIT USED IN PIES: The following types of fruits will produce quality pies if processed properly: • FRESH FRUIT: Wash, drain and mix into a slurry of cooked starch, sugar, salt, drained juice and water plus any spices or other ingredients such as lemon juice, and butter that may used. Refrigerate until ready to use. • FROZENFRUIT: Thaw, drain the juice, cook a slurry of drained juice and water, starch, sugar and salt, etc. and mix the fruit into the slurry. • CANNED FRUIT: Drain the juice, if insufficient juice is present, add water to make up the shortage. Cook a slurry of drained juice, water when added, starch, sugar, salt and other ingredients when used. Then mix the fruit into the cooked mixture.
  • 19. DIFFERENT TYPES & BASIC FORMULATION OF PASTRY
  • 20. • TYPES OF PASTRY • Short crust • Puff or flaky pastry • Danish pastry
  • 21. • 1) Short crust pastry • The pastry, in which there is a complete absence of toughness or hardness, is known as short crust pastry
  • 22. Short crust pastry formula - Richest formula to leanest formula Ingredients Quantity No.1 No.2 No.3 No.4 No.5 Flour Margarine Fat Salt Sugar Water/milk Egg Baking powder 100 62.5 - - 25 7.5 12.5 - 100 50 - - 25 - 12.5 - 100 - 112.5 0.78 12.5 25 - - 100 25 12.5 - 12.5 22.5 - 1.5 100 25 25 0.78 25 7.5 7.5 -
  • 23. • Method of mixing a) Rubbing, b) Creaming, c) Boiling a) Rubbing • Fat & flour mixes rubbed gently. • Then water is added with & dough is mixed until it is cleared. • Must not be rub hardly otherwise it will be hard & flinty instead of short.
  • 24. b) Creaming • Mix is prepared as a flour-batter method of cake mixing. • Fat with an equal weight of flour is creamed lightly. • Then reaming flour & water is mixed until a clear paste is obtained.
  • 25. • c) Boiling • This method used for meat pie pastes. • Water, fat & salt mixes are boiled together then add to flour for prepare gelatinized starch. • For rich, sweet paste may be used eggs as part of the liquor.
  • 26. • Sheeting • After mixing the dough cool for 1 hour. • Before sheeting it should be generated by rolling pin for avoid fat separation from the dough. • Fat should be distributed evenly in the dough. • Then it will be cut & placed one over the other & pressed for second sheeting.
  • 27. Baking Temperature depends on the filling employed. Tarts - 2150C (Notched jam, lemon tarts, fruit tarts, custard tarts, small meat pies , patties, madeira & rice tarts) Sweet pastry - 1820C
  • 28. PUFF PASTRY • Puff pastry products such as sausage rolls, eggless cakes, cream horns, vol-au-vents, Palmiers , Mille-feuille, etv., all require different amounts of lift and lightness and whilst they all could be made from any of the following methods, it is more practical to make a paste that is suitable for the product that is to be produced
  • 29. • The three main types of puff pastry are FULL,THREE-QUARTER and HALF. The Difference between them being the total fat content • FULL puff contains flour and fat in equal ratio. • THREE-QUARTER puff contains 75% of fat to each pound of flour. • HALF contains 50% of the flour weight.
  • 30. INGREDIENTS FOR SCOTCH METHOD INGREDIENTS BREAD FLOUR SALT COLD WATER BUTTER Gram 500 8 284 250
  • 31. SCOTCH METHOD Sieve the ingredients Mix the ingriedents with water Add butter and knead (don’t over knead) After covering with cloth place it in fridge for 15 min Half turn or book turn
  • 32. INGREDIENTS FOR FRENCH AND ENGLISH METHOD INGREDIENTS BREAD FLOUR SALT MARGARINE COLD WATER BUTTER(unsalted) GRAM 250 2 25 140 162
  • 33. METHOD OF MIXING Sieve the ingredients Add margarine Add water and mix it well Refrigerate dough and butter
  • 39. DANISH PASTRY INGREDIENTS PERCENT GRAM. Maida 100 1000 Yeast 3-6 30-60 Salt 1.5-2 15-20 Sugar 15-20 150-200 Shortening 8-15 150-200 Milk Solids 4-8 40-80 Roll in fat 30-50 300-500 Egg 15-30 150-300 Vanilla 0.5-1 5-10 ml Lemon essence 0.5-1 5-10 ml SSL 0.5 5 GMS emulsion (1.5) 2 20 Water (Variable) as desired Mineral Yeast Food As desired
  • 40. Refrigerate overnight Do with English method and book turn it Refrigerate for 10-15 min Add all ingredients and mix for 5 min Make a ferment yeast,sugar and maida with lukewarm water or milk