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Introduction to Oil & Gas facilities design

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overview of:
Oil & Gas Projects development
Oil & Gas facilities design

Publicada em: Educação
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Introduction to Oil & Gas facilities design

  1. 1. ©2015–HervéBaron HERVE BARON Introduction to Oil & Gas facilities Design Welcome!
  2. 2. ©2015–HervéBaron HERVE BARON Introduction to Oil & Gas facilities Design This presentation comes with sound on YouTube at: https://youtu.be/VuxGo_vpkg0
  3. 3. ©2015–HervéBaron HERVE BARON Training objectives & scope  To get familiar with how Oil & Gas facilities Projects are developed  To get familiar with how Oil & Gas facilities design is conducted  To get familiar with the work of each Engineering discipline
  4. 4. ©2015–HervéBaron HERVE BARON  Project development phases  Engineering: Organisation, Documents  Plant design overview  The engineering disciplines o PROCESS o PLANT LAYOUT o EQUIPMENT o SAFETY & ENVIRONMENT o CIVIL o PIPING o PIPELINE o INSTRUMENTATION o ELECTRICAL Training Agenda
  5. 5. ©2015–HervéBaron HERVE BARON  Project development phases  Engineering: Organisation, Documents  Plant design overview  The engineering disciplines o PROCESS o PLANT LAYOUT o EQUIPMENT o SAFETY & ENVIRONMENT o CIVIL o PIPING o PIPELINE o INSTRUMENTATION o ELECTRICAL Training Agenda
  6. 6. ©2015–HervéBaron HERVE BARON Project development phases Pre-Project/Conceptual Objective: Define the business opportunity, select technology, estimate cost Content: technical assessment, develop process design, milestone schedule, cost estimate Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule By: Company Step 1
  7. 7. ©2015–HervéBaron HERVE BARON Project development phases Pre-Project/Conceptual Objective: Define the business opportunity, select technology, estimate cost Content: technical assessment, develop process design, milestone schedule, cost estimate Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule By: Company gateStep 1
  8. 8. ©2015–HervéBaron HERVE BARON Project development phases Pre-Project/Conceptual Objective: Define the business opportunity, select technology, estimate cost Content: technical assessment, develop process design, milestone schedule, cost estimate Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule By: Company Front End Engineering Design (FEED) Objective: refine cost estimate, prepare EPC phase Content: Develop Plant design (P&IDs, layout etc.) Deliverables: +/-10% cost estimate, Technical exhibits of EPC Contract, Project schedule By: Contractor gateStep 1 Step 2
  9. 9. ©2015–HervéBaron HERVE BARON Project development phases Pre-Project/Conceptual Objective: Define the business opportunity, select technology, estimate cost Content: technical assessment, develop process design, milestone schedule, cost estimate Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule By: Company Front End Engineering Design (FEED) Objective: refine cost estimate, prepare EPC phase Content: Develop Plant design (P&IDs, layout etc.) Deliverables: +/-10% cost estimate, Technical exhibits of EPC Contract, Project schedule By: Contractor gate gateStep 1 Step 2
  10. 10. ©2015–HervéBaron HERVE BARON Project development phases Pre-Project/Conceptual Objective: Define the business opportunity, select technology, estimate cost Content: technical assessment, develop process design, milestone schedule, cost estimate Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule By: Company Front End Engineering Design (FEED) Objective: refine cost estimate, prepare EPC phase Content: Develop Plant design (P&IDs, layout etc.) Deliverables: +/-10% cost estimate, Technical exhibits of EPC Contract, Project schedule By: Contractor gate gate Project Execution (EPC) Objective: Delivery of the Plant ready for Start-Up Content: Detail Engineering, Procurement, Construction Deliverables: Mechnically completed Plant, ready for Start- Up By: Contractor Step 1 Step 2 Step 3
  11. 11. ©2015–HervéBaron HERVE BARON Project development phases Pre-Project/Conceptual Objective: Define the business opportunity, select technology, estimate cost Content: technical assessment, develop process design, milestone schedule, cost estimate Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule By: Company Front End Engineering Design (FEED) Objective: refine cost estimate, prepare EPC phase Content: Develop Plant design (P&IDs, layout etc.) Deliverables: +/-10% cost estimate, Technical exhibits of EPC Contract, Project schedule By: Contractor gate gate Project Execution (EPC) Objective: Delivery of the Plant ready for Start-Up Content: Detail Engineering, Procurement, Construction Deliverables: Mechnically completed Plant, ready for Start- Up By: Contractor Step 1 Step 2 Step 3
  12. 12. ©2015–HervéBaron HERVE BARON Design Procurement Manufacturing Shipping Installation Construction & erection Inspection & tests Hand-over Project execution overall view
  13. 13. ©2015–HervéBaron HERVE BARON  Project development phases  Engineering: Organisation, Documents  Plant design overview  The engineering disciplines Training Agenda
  14. 14. ©2015–HervéBaron HERVE BARON
  15. 15. ©2015–HervéBaron HERVE BARON
  16. 16. ©2015–HervéBaron HERVE BARON Engineering Process Safety Equipment / Mechanical Plant Layout Piping Civil Instrumentation and Control Electrical Engineering organisation
  17. 17. ©2015–HervéBaron HERVE BARON  Project development phases: the role of Engineering  Engineering: Organisation, Documents  Plant design overview  The engineering disciplines Training Agenda
  18. 18. ©2015–HervéBaron HERVE BARON Engineering document register Document number Document title Document revision A 1 48104 Service building instrument. rooms cables routing B A 2 48102 Trouble shooting diagrams D A 3 48134 F&G system architecture drawing E A 4 50100 Instrument index B A 7 50003 Spec for instrument installation works and service C A 8 50960 Instrument Data sheets for temperature switches B A 9 50110 Requisition for pressure relief valves B M 1 62059 General plot plan B M 2 62020 Piping details standard C M 2 62070 Piping general arrangement Area 1 D M 4 60100 Special items list D M 5 62250 Piping isometrics booklet C M 6 60000 Pipes and fittings thickness calculation A M 6 62351 Calculation note CN1 - piping stress analysis A M 7 60001 General piping specification C M 8 60103 Data sheets for station piping material B M 9 60200 Requisition for pipes F
  19. 19. ©2015–HervéBaron HERVE BARON Engineering document codification Discipline code A Instrumentation & Control C Civil engineering E Electrical G Project general documents J Mechanical K Safety M Piping & Layout P Processes S Steel Structures V Vessels – Heat exchangers W Materials – Welding Document type 1 Installation drawings 2 Detail drawings 3 Diagrams 4 Lists – Bill of Quantities 5 Isometrics 6 Calculation notes 7 Specifications 8 Data sheets 9 Requisitions Serial number Document number Document title Document revision A 1 48104 Service building instrument. rooms cables routing B A 2 48102 Trouble shooting diagrams D A 3 48134 F&G system architecture drawing E A 4 50100 Instrument index B A 7 50003 Spec for instrument installation works and service C A 8 50960 Instrument Data sheets for temperature switches B A 9 50110 Requisition for pressure relief valves B M 1 62059 General plot plan B M 2 62020 Piping details standard C M 2 62070 Piping general arrangement Area 1 D M 4 60100 Special items list D M 5 62250 Piping isometrics booklet C M 6 60000 Pipes and fittings thickness calculation A M 6 62351 Calculation note CN1 - piping stress analysis A M 7 60001 General piping specification C M 8 60103 Data sheets for station piping material B M 9 60200 Requisition for pipes F Revision index
  20. 20. ©2015–HervéBaron HERVE BARON The common engineering deliverables
  21. 21. ©2015–HervéBaron HERVE BARON  Project development phases: the role of Engineering  Engineering: Organisation, Documents  Plant design overview  The engineering disciplines Training Agenda
  22. 22. ©2015–HervéBaron HERVE BARON Plant Design Business case
  23. 23. ©2015–HervéBaron HERVE BARON Plant Design PFD, HMB Process Simulations Business case
  24. 24. ©2015–HervéBaron HERVE BARON Process Design, PFD, HMB
  25. 25. ©2015–HervéBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case
  26. 26. ©2015–HervéBaron HERVE BARON Process Equipment sizing & Data Sheet
  27. 27. ©2015–HervéBaron HERVE BARON Process Equipment sizing & Data Sheet
  28. 28. ©2015–HervéBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors
  29. 29. ©2015–HervéBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications
  30. 30. ©2015–HervéBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout
  31. 31. ©2015–HervéBaron HERVE BARON Plant Design
  32. 32. ©2015–HervéBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design
  33. 33. ©2015–HervéBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Electrical power generation & distribution
  34. 34. ©2015–HervéBaron HERVE BARON Electrical design
  35. 35. ©2015–HervéBaron HERVE BARON Electrical design
  36. 36. ©2015–HervéBaron HERVE BARON Electrical design Turbogenerator Switchgear Transformer
  37. 37. ©2015–HervéBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Civil design Electrical power generation & distribution
  38. 38. ©2015–HervéBaron HERVE BARON Civil Foundation Drawings
  39. 39. ©2015–HervéBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Civil design Electrical power generation & distribution
  40. 40. ©2015–HervéBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Civil design P&IDs Electrical power generation & distribution
  41. 41. ©2015–HervéBaron HERVE BARON P&ID Compare the information shown on the PFD and the P&ID
  42. 42. ©2015–HervéBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Civil design P&IDs Piping Routing Electrical power generation & distribution
  43. 43. ©2015–HervéBaron HERVE BARON Piping isometric drawing
  44. 44. ©2015–HervéBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Civil design P&IDs Piping Routing Instrumentation & Control design
  45. 45. ©2015–HervéBaron HERVE BARON Instrumentation design
  46. 46. ©2015–HervéBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Civil design P&IDs Piping Routing Structural steel design Instrumentation & Control design
  47. 47. ©2015–HervéBaron HERVE BARON Structural steel design
  48. 48. ©2015–HervéBaron HERVE BARON Structural steel design drawings
  49. 49. ©2015–HervéBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Civil design P&IDs Piping Routing Structural steel design Instrumentation & Control design
  50. 50. ©2015–HervéBaron HERVE BARON  Project development phases  Engineering: Organisation, Documents  Plant design overview  The engineering disciplines o PROCESS o PLANT LAYOUT o EQUIPMENT o SAFETY & ENVIRONMENT o CIVIL o PIPING o PIPELINE o INSTRUMENTATION o ELECTRICAL Training Agenda

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