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Panipat Textile Cluster & CDM opportunities CleanTech Conclave 24 th  April 2010
Background   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Objectives ,[object Object],[object Object]
Methodology ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Methodology (contd.) ,[object Object],[object Object],[object Object],[object Object]
Progress achieved ,[object Object],[object Object],[object Object],[object Object]
Progress achieved ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Contd..
LIST OF INDUSTRIES –  ENERGY AUDITS CONDUCTED   ,[object Object],[object Object],[object Object],[object Object],[object Object]
Energy audits conducted in the following industries ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Dyeing Units ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
FINDINGS FROM CLUSTER VISITS
Potential Areas for reducing energy consumption ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Conclusions ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Conclusions ,[object Object],[object Object],[object Object],[object Object]
Investment Grade Energy Audits 5 Apparel Units In  National Capital Region
Unit A - Baseline 2009 Connected Maximum Demand  (KVA) Annual Power Consumption (KWH) Annual Diesel Consumption (Ltrs.) Annual  Power Bill (Rs.) Annual Energy Bill (Rs.Lakhs) Annual Energy  + Power Bill (Rs.Lakhs) 499 536733 71784 22.67 23.69 46.36
Improvements & Investment payback period Energy Conservation Measures(ECM) Description / Sector Total Annual savings expected (kWh) Total Annual savings expected (Rs. In lakhs) Total Investment (Rs. in Lakhs) Simple Payback period in Months Tubelights replaced by high lumen o/p LED lights 23440 0.99 1.14 14 Install voltage optimizer in lighting circuits 20258 0.85 2.66 37 Dedicated LED lighting for Sewing m/c 57658 2.43 9.47 47 Solar steam generator to supplement steam generated by diesel fired boiler 31124  (equivalent KWH of diesel) 2.9 12 50 Grand Total 132480 7.17 58.66 37
Unit B - Baseline 2009 Connected Maximum Demand  (KVA) Annual Power Consumption (KWH) Annual Diesel Consumption (Ltrs.) Annual  Power Bill (Rs.) Annual Energy Bill (Rs.Lakhs) Annual Energy  + Power Bill (Rs.Lakhs) 320 501912 246341 25.22 76.37 101.5
Improvements & Investment payback period Energy Conservation Measures(ECM) Description / Sector Total Annual savings expected (kWh) Total Annual savings expected (Rs. In lakhs) Total Investment (Rs. in Lakhs) Simple Payback period in Months Replace existing FTL with energy efficient high lumen output FTL 30234 1.52 1.57 12 Install voltage optimizer in lighting circuits  10767 0.54 1.14 25 Provide dedicated LED lighting for production Sewing m/c 24531 1.23 4.03 39 Solar steam generator to supplement steam generated by diesel fired boiler 236678 (equivalent KWH of diesel) 10.77 35.0 39 Replace conventional regulators with electronic regulators 11333 0.57 1.2 25 Grand Total 313543 14.63 42.84 28
Unit C - Baseline 2009 Connected Maximum Demand  (KVA) Annual Power Consumption (KWH) Annual Diesel Consumption (Ltrs.) Annual  Power Bill (Rs.) Annual Energy Bill (Rs.Lakhs) Annual Energy  + Power Bill (Rs.Lakhs) 427 1065575 113411 49.2 37.4 86.6
Improvements & Investment payback period Energy Conservation Measures(ECM) Description / Sector Total Annual savings expected (kWh) Total Annual savings expected (Rs. In lakhs) Total Investment (Rs. in Lakhs) Simple Payback period in Months Pre heat Fuel oil with boiler exhaust gases 20160 0.93 0.75 10 Replace existing tube lights with high lumens o/p lights 11385 0.53 0.55 13 solar steam generator to supplement diesel fired boiler 212619 19.5 35.0 21 Install voltage optimizer for lighting circuits 10220 0.47 1.33 34 Provide dedicated LED lighting for production Sewing m/c 12580 0.58 2.1 42 Grand Total 266964 14.63 42.84 26
Unit D - Baseline 2009 Connected Maximum Demand  (KVA) Annual Power Consumption (KWH) Annual Diesel Consumption (Ltrs.) Annual  Power Bill (Rs.) Annual Energy Bill (Rs.Lakhs) Annual Energy  + Power Bill (Rs.Lakhs) 405 460195 102255 20.9 33.74 54.64
Improvements & Investment payback period Energy Conservation Measures(ECM) Description / Sector Total Annual savings expected (kWh) Total Annual savings expected (Rs. In lakhs) Total Investment (Rs. in Lakhs) Simple Payback period in Months Arrest waste water  2500 0.12 Nil Immediate Replace heater for hand wash by heat recovery of waste steam 1620 0.07 0.05 8 Replace the existing  life max with  True light/super life max (NG80) 16102 0.73 0.78 13 Install voltage optimizer in lighting circuits for energy saving 24318 1.11 2.8 31 Install Solar steam generator to supplement steam generated by diesel fired boiler 236677 10.77 35.0 39 Provide dedicated LED lighting for production Sewing m/c 60803 2.77 9.9 44 Grand Total 342020 15.5 48.53 27
Unit E – Baseline 2009 Connected Maximum Demand  (KVA) Annual Power Consumption (KWH) Annual Diesel Consumption (Ltrs.) Annual  Power Bill (Rs.) Annual Energy Bill (Rs.Lakhs) Annual Energy  + Power Bill (Rs.Lakhs) 405 364434 56350 16.49 18.0 34.49
Identified Improvements & Investment payback period Energy Conservation Measures(ECM) Description / Sector Total Annual savings expected (kWh) Total Annual savings expected (Rs. In lakhs) Total Investment (Rs. in Lakhs) Simple Payback period in Months Arrest water wastage 2263 0.1 Nil Immediate Install lighting voltage optimizers 31846 1.44 0.5 4 Install dedicated LED lights for production sewing m/c 47699 2.16 7.84 44 Grand Total 81808 3.7 8.34 24
[object Object]

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Samit Jain - Advit Foundation

  • 1. Panipat Textile Cluster & CDM opportunities CleanTech Conclave 24 th April 2010
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  • 17. Investment Grade Energy Audits 5 Apparel Units In National Capital Region
  • 18. Unit A - Baseline 2009 Connected Maximum Demand (KVA) Annual Power Consumption (KWH) Annual Diesel Consumption (Ltrs.) Annual Power Bill (Rs.) Annual Energy Bill (Rs.Lakhs) Annual Energy + Power Bill (Rs.Lakhs) 499 536733 71784 22.67 23.69 46.36
  • 19. Improvements & Investment payback period Energy Conservation Measures(ECM) Description / Sector Total Annual savings expected (kWh) Total Annual savings expected (Rs. In lakhs) Total Investment (Rs. in Lakhs) Simple Payback period in Months Tubelights replaced by high lumen o/p LED lights 23440 0.99 1.14 14 Install voltage optimizer in lighting circuits 20258 0.85 2.66 37 Dedicated LED lighting for Sewing m/c 57658 2.43 9.47 47 Solar steam generator to supplement steam generated by diesel fired boiler 31124 (equivalent KWH of diesel) 2.9 12 50 Grand Total 132480 7.17 58.66 37
  • 20. Unit B - Baseline 2009 Connected Maximum Demand (KVA) Annual Power Consumption (KWH) Annual Diesel Consumption (Ltrs.) Annual Power Bill (Rs.) Annual Energy Bill (Rs.Lakhs) Annual Energy + Power Bill (Rs.Lakhs) 320 501912 246341 25.22 76.37 101.5
  • 21. Improvements & Investment payback period Energy Conservation Measures(ECM) Description / Sector Total Annual savings expected (kWh) Total Annual savings expected (Rs. In lakhs) Total Investment (Rs. in Lakhs) Simple Payback period in Months Replace existing FTL with energy efficient high lumen output FTL 30234 1.52 1.57 12 Install voltage optimizer in lighting circuits 10767 0.54 1.14 25 Provide dedicated LED lighting for production Sewing m/c 24531 1.23 4.03 39 Solar steam generator to supplement steam generated by diesel fired boiler 236678 (equivalent KWH of diesel) 10.77 35.0 39 Replace conventional regulators with electronic regulators 11333 0.57 1.2 25 Grand Total 313543 14.63 42.84 28
  • 22. Unit C - Baseline 2009 Connected Maximum Demand (KVA) Annual Power Consumption (KWH) Annual Diesel Consumption (Ltrs.) Annual Power Bill (Rs.) Annual Energy Bill (Rs.Lakhs) Annual Energy + Power Bill (Rs.Lakhs) 427 1065575 113411 49.2 37.4 86.6
  • 23. Improvements & Investment payback period Energy Conservation Measures(ECM) Description / Sector Total Annual savings expected (kWh) Total Annual savings expected (Rs. In lakhs) Total Investment (Rs. in Lakhs) Simple Payback period in Months Pre heat Fuel oil with boiler exhaust gases 20160 0.93 0.75 10 Replace existing tube lights with high lumens o/p lights 11385 0.53 0.55 13 solar steam generator to supplement diesel fired boiler 212619 19.5 35.0 21 Install voltage optimizer for lighting circuits 10220 0.47 1.33 34 Provide dedicated LED lighting for production Sewing m/c 12580 0.58 2.1 42 Grand Total 266964 14.63 42.84 26
  • 24. Unit D - Baseline 2009 Connected Maximum Demand (KVA) Annual Power Consumption (KWH) Annual Diesel Consumption (Ltrs.) Annual Power Bill (Rs.) Annual Energy Bill (Rs.Lakhs) Annual Energy + Power Bill (Rs.Lakhs) 405 460195 102255 20.9 33.74 54.64
  • 25. Improvements & Investment payback period Energy Conservation Measures(ECM) Description / Sector Total Annual savings expected (kWh) Total Annual savings expected (Rs. In lakhs) Total Investment (Rs. in Lakhs) Simple Payback period in Months Arrest waste water 2500 0.12 Nil Immediate Replace heater for hand wash by heat recovery of waste steam 1620 0.07 0.05 8 Replace the existing life max with True light/super life max (NG80) 16102 0.73 0.78 13 Install voltage optimizer in lighting circuits for energy saving 24318 1.11 2.8 31 Install Solar steam generator to supplement steam generated by diesel fired boiler 236677 10.77 35.0 39 Provide dedicated LED lighting for production Sewing m/c 60803 2.77 9.9 44 Grand Total 342020 15.5 48.53 27
  • 26. Unit E – Baseline 2009 Connected Maximum Demand (KVA) Annual Power Consumption (KWH) Annual Diesel Consumption (Ltrs.) Annual Power Bill (Rs.) Annual Energy Bill (Rs.Lakhs) Annual Energy + Power Bill (Rs.Lakhs) 405 364434 56350 16.49 18.0 34.49
  • 27. Identified Improvements & Investment payback period Energy Conservation Measures(ECM) Description / Sector Total Annual savings expected (kWh) Total Annual savings expected (Rs. In lakhs) Total Investment (Rs. in Lakhs) Simple Payback period in Months Arrest water wastage 2263 0.1 Nil Immediate Install lighting voltage optimizers 31846 1.44 0.5 4 Install dedicated LED lights for production sewing m/c 47699 2.16 7.84 44 Grand Total 81808 3.7 8.34 24
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