This document provides information about VJ Solar Asia, a company that manufactures and installs solar module manufacturing plants in India. It summarizes that VJ Solar has installed multiple 15MW solar module plants across India and has another planned for Andhra Pradesh. It also details the equipment, specifications, and scope of work for a proposed 10MW solar module manufacturing plant. Key information included are equipment lists, technical specifications, production estimates, and terms and conditions for the potential project.

1. VJSOLAR ASIA
GREEN ENERGY FROM SUN
4-126/2A, Old court road, adjacent to Shantha biotech, Athvelly village,
Medchal, Ranga Reddy dist, Hyderabad 501 401, Andhra Pradesh, India.
Web: www.vjsolarasia.com; mail: srinivas@vjsolar.asia
Contact details: +91 8143011129; +91 799855517 TIN: 28562722800
VJ Solar Installed one 15MW solar module manufacturing unit in Gujarat , two
15MW solar module manufacturing plant in Hyderabad and one 15MW solar
module manufacturing unit installation in Hyderabad completed in June2013. The
fifth 15MW solar module manufacturing plant installed in Luck now. Another
15MW solar module manufacturing unit is in transit for Jangareddy gudem Andhra
Pradesh. Advances paid and the project is in line for 25MW unit for Nano bright
solar, Hyderabad. Advance paid and project is in line for Bhopal 10MW plant
Another seven15MW solar module manufacturing units will start in different places
of India by Nov2013. VJSolar having its own Module manufacturing equipment
plant at Hyderabad.
VJSolar will support for Detailed project report, Plant design, Plant layout, supply,
Installation, Training , raw materials source support and maintenance of the
supplied equipments for one year followed by AMC. VJSolar fabricated and using
the Solar Module Laminators in VJSolar own factory of 10MW capacity by
producing 300Watt SPV .

2. Models
MVJS-1, MVJS-2, MVJS-3
Nominal module of machine
Length x Width x Height : 1500 x 1100 x 50MM, 2000 x
1400x 50MM, 2200 x 2200 x 50MM
Operating Temperature
150 °C ( Maximum)
Pneumatic Supply
5-6 Kg/ cm2
Vacuum
< 1m.bar

3. 1
Multi Blade Aluminum cutting machine supplied to Sri Swami Sai -- 2010

4. 2
Laminator 2.2 x 2.2meter supplied to Neeti Euro, Gujarat --2011

5. 3
Laser cutting, Laminator 2.2 x 1.8 meter & Sun Simulator supplied to Archana Solar—
Andhra Pradesh--2012

6. 4
Laser cutting & Laminator 2.2 x 2.2meter supplied to Macro Solar Solar—Andhra
Pradesh--2012

7. 5
Laser cutting, Laminator 2.2 x 2.2 meter & Sun Simulator supplied to JJ Solar—Andhra
Pradesh--2013

8. 6
Cell tester, Laser cutting, Laminator 2 .2x 2.2 meter , Module Tester --RRG Solar
Lucknow-2013

9. 7
Laser cutting, Laminator 2 x 1.4 meter Proton Solar Kanpur--2013

10. 8
Module Tester--Macro Solar Andhra Pradesh--2013

11. 9
Laser machine and Laminator 1.5x1.1Meter-Switch Gear Industries Andhra Pradesh-2013

12. 10
Laser machine, Module tester and Laminator 2.2x2.2Meter-Sanjeev Industries
Andhra Pradesh--2013

13. Technical Inputs
Specifications
Project Capacity
10MW
Oil heating, heat exchange method for lamination
Technology
Diode Laser, for laser cutting machine
In line with iec60904-9 spectral Irradiance distribution
requirement(AM1.5), for module tester.
Working area required
Min 5000 SFT Max 6000 SFT, Including Store area
Production of Modules / Wp, per day .
176 No’s / 44000Wp, in 22Hrs per day considering
250Wp Mdl production. Aprox 12MW per year on
80% utilization of equipment, working 22hrs per day
350 days per year.
Power Required
25Hp , AC - 3Phase
Air required
500Lit @ 7.5kg/m2
Water Required
1000 Lit per day

14. For the 10MW solar module manufacturing unit VJSolar Asia suggest the
following equipment.
Cell Testing Machine ---Equipment to sort the electrical parameters of the solar cells.
Laser cutting machine– The machine is used to cut the solar cells into required
dimensions in order to manufacture off grid modules, from 3Wp to 75Wp.
Laminator—The laminator machine is used to laminate the solar cells with EVA, TPT and
Cu.
Sun Simulator—The machine is used to test the laminated solar modules to get the exact
electrical parameters of the solar module at slandered test Conditions.
Aluminum Cutting Machine: To cut the aluminum profiles as per the design.
Aluminum Punching machine: To make the mounting holes and drain hole on the back
side of the aluminum profile.
Jigs– Jigs including Tabbing tables, Stringing rotating mini, Layup tables, Lay up stands,
Trimming tables, Framing tables.
Air Compressor– The air compressor is used to supply the air to the laminator pneumatic
system and for the framing pneumatic gun.
Temperature controlled Soldering Irons: The temperature controlled soldering irons are
used for Tabbing and to make the strings with the solar cells.

15. Cell Tester
Specifications
Std
Range of light intensity
100mW/cm²
Light intensity non
uniformity
±3%
Instability degree of
irradiation
±2%
Test results consistency
±1%
Single flash time
10ms
Measuring voltage &
current
0 to 100V/20A
Test parameters
Isc, Voc, Pmax, Vm, Im,
FF, Temp, Rs, Rsh

16. Laser cutting machine
VJSA-50YAG
Laser Power
50W
Laser
YAG
Scribing Speed
100mm/sec
Scribing Accuracy
±10µm
Cooling method
Water Chiller
Floor Space required
2*4 meters
Grows Weight
500Kg
Power required
3Kw
DI Water required to
change per week
30 Lit
Laser lamp replacement
time
800-1000Hrs

17. Model
VJSA-TCTS
Lamp Spectrum
In line with iec60904-9
spectral Irradiance distribution
requirement(AM1.5)
Light Intensity
100mW/cm2(continuous
adjustable range20-20mW/cm2)
Light intensity non
uniformity
=±3%
Light intensity
instability degree of
irradiation
≤2%
Test results consistency
≤1%
Test results of electrical
properties
≤2%
Single flash time
10 to 100ms
Effective test range
2000x1200mm, 3Wp to 300Wp
Measuring voltage
0-100V
Measuring current
0-20A
Test Parameters
Isc, Voc, Pmax, Vm,Im,FF,Temp,
Rs, Rsh
Xenon lamp changing
time
1,00,000 flash times
Sun Simulator

18. Laminator
Laminator VJSA-LSEMI-2.2X2.2
Laminating Size
2.2x2.2meter
Temperature control precision
±1°C
Temperature uniformity
≤±1.5°C
Heating Mode
Oil Heating
Controllable working
temperature
30°C to 180°C
Vacuum sucking capacity
70L/s
Equipment Dimensions
2680x2700x1290mm
Power supply
AC380V 3phase
System Control
PLC
Air supply pressure
0.5Mpa~0.8Mpa
Water requirement
200 Lit in recirculation
for vacuum pump cooling

19. Aluminum Cutting
Machine
Location precision:≤0.20mm
Corner error:±5’
Cutter side vertical: ≤0.10mm/100mm
Cutter side plate: ≤0.05mm
Roughness of cutting side:Ra12.5μm
Power:380V 50HZ(three phase and four wire)
Rated power:2X2.2KW
Spindle speed: 2800rpm
Specification of cutter blade: φ500×4.4×φ30×Z120
Max width of cutting: 135mm
Max height of cutting :300mm
Range of cutting length: 400-4200mm
Angle of cutting: 45°、90°（22.5°、67.5°）
Working speed: stepless regulation:0-3000mm/min
Air pressure: 0.5-0.8MPa
Air consumption:200L/min
Outline size:5500×1750×1950mm(LxWxH)
Weight: 1800KG

20. PUNCHING MACHINE
Nominal pressure:50KN
Nominal stroke:10mm
Stroke of upper moveable bench:0-50mm
Maximum die height:145mm
Throat depth:100mm
Lower bench dimension:350mm×190mm
Upper bench dimension:280mm×190mm
Die handle hole dimension(diameter
depth):∮35H8mm×35mm
Standard distance between station:800mm
Pneumatic pressure of cylinder:0.45MPa0.55MPa
Voltage of electric control system:220V 50HZ
Maximum outside
dimension(length×width×height):2400mm×
630mm×1800mm

22. Plant Layout, Model-1

23. Plant Layout, Model-2

24. Terms & Conditions
i.
Quote CIF Mumbai, 100% TT before dispatch.
ii.
Civil and electrical works under scope customer.
iii. Installation and training by Vjsolar Asia.
iv. Warranty 1year.
v. After sale service by VJSolar Asia for 1year.
vi. Supply with in 40days max and 30days minimum.
vii. The quote is valid for 30days only.

25. Scope of Work
01.Design of the module manufacturing facility.
02.Design of plant layout.
03.Supply of solar module manufacturing equipment.
04.Traing on equipment, process of solar module manufacturing, before the
equipment reaches the customer facility in VJSolar Asia.
05.Instalation of the equipment.
06.Online training on the installed equipment.
07.One year after sale service for the supplied equipment.
08.Sharing the data of BoM vendors.
09.Technical advise for the marketing solar systems.