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Tool & Die, Inc., Olean, NY




       Founded in 1965
Website: http//www.ktdny.com
TOOL & DIE Inc.

Providing Industry with the following capabilities:
*   Mechanical & Electrical Design & Engineering
*   Integrated Machine Systems
*   Robotics and Vision Systems
*   Special Machines and Automation Equipment
*   Hydraulic Presses; Quench Systems; Parts Loaders and Unloaders
*   Panel Building
*   CNC Machined Component Parts from Small to very Large
*   General Machining, Tooling & Fixtures
*   Trim Dies and Molds
*   Sheet Metal Work
*   Cast Polyurethane, Silicones, and Epoxies
*   Quality Control qualified to AS 9003 and MIL-I-45208A spec.
CNC MACHINING
    Over 30 pcs. of CNC
       Equipment for
Milling, Turning, Punching,
       & EDM Cutting
Mazak INTEGREX 400-IIIST 5 Axes Machining




Turning & Milling to 30” diameter x 60” in
length. Two milling heads, one fixed with full
travel and one with 225 degrees of rotation
Mazak Veriaxis 730-5X II Multi-
surface/Simultaneous 5 Axes Machining Center




28-3/4” x 33-1/2” x 22” on X, Y, Z with +30 to 120
degrees worktable tilt & 10,000 RPM Spindle
New Parpas ML-120 Universal Machining Center – 275+” X, 137+” Y, 59+” Z;
Horizontal & Vertical Machining Spindle; 55,000 lb. capacity Rotary Table with
59” travel.
Horizontal Machining Centers for Milling to 98.4” x 70.9”
                x 57.1” on X, Y, and Z
Vertical Machining Centers to 80.31” on X
Keystone power point-presentation-10.17.12 (1)
75 H.P. CNC VTL
Turns up to 78-3/4” OD
60 HP with 43.3” Turning   50 HP with 33-1/2” Turning
Amada
 Pega
  for
 CNC
 Sheet
 Metal
 Work
Machining Steel, Aluminum, Inconel, Monel, Titanium, Stainless
  and Magnesium and other exotic materials is what we do!




                                     4’ Ø Aluminum - milled from plate
Machine Frames - Precision
  Machined in one setup
Design and Engineering




   All Mechanical and Electrical Design and Engineering is done in-house.
   CAD Software: SOLIDWORKS; AUTODESK Inventor, AUTOCAD, FEA Capability
    with Ansys Design Space; and Surfcam for NC Programming.
   FTP Electronic & E-mail exchange of drawings for quoting and review purposes.
Excellence in
Engineering &
Manufacturing
Panel Building
Keystone personnel have many years of
experience in determining our customers critical
needs and developing effective solutions, in a
wide array of control systems applications. Our
specialties include Design and Build of:
* Operator Consoles
* Variable Speed Drives
* Control Panel Upgrades
* Process control & information Systems
* Motion control and machine control systems
* PLC and operator-machine interface, and machine programming
* Robotics & Machine Vision & Laser Systems
* Installation & Startup Assistance
* Custom Panels to meet your requirements
Need Panels?


          Think


                  Keystone!
ROBOTICS
Keystone is a Systems Integrator for
 “Fanuc” and “Adept” for Robotics
Fanuc 100i Robotic Sanding System removes flash &
 parting lines from perimeter of Wiper Arm Castings
5 Axis Fanuc M410i Robot for Pick and Place of
   200 lb. part using vacuum assist Tooling
Robotic Piston Assembly
Machine using two robots
and four vision cameras.
Air/Oil Hydraulic Presses fuse the parts
together. Pick and place removes
completed parts, and then starts the
process over again.
Panel construction includes
controls for two robots, four
vision cameras, PLC, and
an HMI.
Piston/Vision System Video
Sprocket Inspection Machine – Inspects Thickness &
Run-out; Voids in Teeth; Bushing Presence and Thread
             Presence in 4 tapped holes
Sprocket Inspection Machine in Operation
STATE OF THE ART PLANT
    FACILITIES FOR
   ASSEMBLING OUR
  CUSTOMERS SPECIAL
      MACHINES
10,000 Sq. Ft. dedicated to the building of Special Machines for our Customers
SPECIAL MACHINES &
 AUTOMATION EQUIPMENT

From Mechanical and Electrical Design and Engineering,
Welding and Fabrication, Machining, Painting, Assembly,
 Panel Building, Programming, and Testing – Keystone
 provides complete “In-House” Turn Key with Systems
                      Integration.
Solder Vision Inspection System




                 Identifying poor
                 solder joints
Ultrasonic Wash Machine Conceptual General
            Arrangement Drawing
Ultrasonic Wash Machine - Completed
The
 Rebuilding
  of a large
integrated
    Multi –
  Machine
 Production
     Line
One of the completed Buffing Machines
Large Embossing Machine Frames
Weldments for Undersea Exploration
Automotive Fuel Rail Injectors Straightener and Inspection Machine
Actuators precision bend Fuel Rails for proper injector and fuel inlet locations
Three
 Station
 Drilling
Machine
   with
Indexing
Head for
 Drilling
12 holes
    in
Alternator
Castings
Drill Machine drills 24 holes of various sizes and depths
                  in the same operation
Twin
  Spindle
Machine for
Boring 4 & 6
 Cylinder
Compressor
  Blocks
Self Contained High
 Speed ID Tapping
 Machine with a 4
   second cycle
Oxygen Lance Feeder for Steel Production
Oxygen Lance Feeder for Steel Mills
Truck Radiator
  Leak Test
   Machine
HYDRAULIC PRESSES
50-ton
Horizontal Trim
  Press with
   Hydraulic
 Robotic Parts
Shuttle System
which allows for
 automatic or
manual loading
   of Parts.
    Gravity
 provides the
     scrap
  separation
50-ton
   HZT
Press for
Trimming
 Trans-
 mission
 Cases
Rugged
“Downstroke”
    Press
 designed for
 many years
 of continual
     use
Downstroke
Press Before
being Rebuilt
After
Keystone’s
   Unique
 “Upstroke”
Press is the
safest in any
  Industry
Tooling, Dies, Molds and
        Fixtures
Hydraulic Clamping Fixture for CNC
         Machining Center
Progressive and
 Punching Dies
Four Cavity Trim Die with Secondary Slides for Automotive Mirrors
8 Cavity Trim Die




                    Designed and built by
                         Keystone
Mold Design and Build
ROBOTIC WELDING
  FIXTURE FOR
HARLEY-DAVIDSON
POLYURETHANES
   SILICONES
    EPOXIES
STATE OF THE ART POLYURETHANE
 METERING AND MIXING MACHINES
10’ wide Gas Fired Curing Oven
We Formulate and Custom Mold Polyurethanes with
   hardness ranging from 15 Shore A to 80 Shore D


Pads; Boots; Dinner Plate Molds;
Wallpaper Rolls; Inflatable Seals
and Bladders; Squeegees, and
holders.
Complete Urethane Assemblies
         Bonded to metallic and non-
         metallic inserts and parts




Polyurethane
Tooling and
Molds can
provide
inexpensive
solutions for
                 Sheave Liners for Ski Lifts
molding low
volume parts
Silicones formulated for higher temperature
                applications
Aluminum
 filled Epoxy
formulations
  for rigid as
      cast
 component
      parts
Keystone
manufactures
complete part
assemblies in-
    house
Military Applications
NATIONAL
                                     DEFENSE




Trident II Nuclear Sub &
Intercontinental Ballistic Missile
Trident Missile Silos – our Seals
  allow the missiles to launch
QUALITY
   Quality Control Dept. qualified to
    AS9003 and MIL-I-45208A spec
   Numerex CMM: 5 Axis, with IMS
    Visual DMIS and 3D CAD Link
    provides Full Surfaces Touch
    Digitizing and Reverse Engineering
    Capability
   Instron Machine for Tensile and
    Compression Testing
5 Axis Numerex CMM with IMIS Visual DMIS
        45” x 60” x 30” on x, y, and z
Instron
  Machine
   checks
 tensile and
compression
    of our
  polymers
 and metals
Tool & Die Inc.

   Industry Tested Special Machines
   Rugged designs built to meet your
    specifications for long machine life
   Complete Machine Shop and Fabrication
    capabilities
   One-Stop Company where all design,
    fabrication, machining, painting, panel
    building, assembly, programming, testing
    and de-bug, including Robotics, are
    performed in-house

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