Clash of the Titans

Forest2Market, Inc.
Forest2Market, Inc.Communications Manager em Forest2Market, Inc.
©2016, Forest2Market, Inc.
CLASH OF THE TITAN
THE COMPETITION BETWEEN THE PULP & PAPER AND
THE ENERGY INDUSTRY FOR WOODY BIOMASS
IN THE US SOUTH.
©2016, Forest2Market, Inc.
WHO AM I?
Carl Dahl
• Invented the kraft pulp
process in 1884
• First US kraft mill:
Pensacola, FL in 1911
• Same basic process
used in most all pulp
mills today
©2016, Forest2Market, Inc.
WHAT AM I?
The Recovery
Boiler Equipment
revolutionized the pulp
and paper industry.
Invented by G.H. Tomlinson
1931
©2016, Forest2Market, Inc.
SOUTHERN
INDUSTRY TOOK OFF
US Pulp Fiber Consumption
1980-2007
Source: FRA and F2M
180
200
220
240
260
280
1980 1985 1990 1995 2000 2005
milliongreentons
©2016, Forest2Market, Inc.
WHAT’S THE
POINT?
The pulp and paper industry is OLD.
• The first suppliers are still in business
The pulp and paper industry is ENTRENCHED.
• Long-term relationships abound
The pulp and paper industry OWNS THE SUPPLY CHAIN.
• They receive 9.5 million trucks of trees annually
• $10 billion business
©2016, Forest2Market, Inc.
WHAT’S NEW?
THE GREENING OF THE WORLD
6
©2016, Forest2Market, Inc.
US SOUTH
DEMAND
Tons of wood required at various co-firing rates
-
1,000
2,000
3,000
4,000
5,000
6,000
7,000
FL GA NC SC VA AL MS TN AR LA OK
tonsx1000
1%
5%
Based upon current technology and estimates,
every 1% of co-firing requires 10MM tons of wood.
©2016, Forest2Market, Inc.
EUROPEAN
DEMAND
To meet green energy targets of 20% renewables by 2020, the
UK must import 20 million tons of pellets annually.
If 1/3 is sourced from eastern US, then 8-12 new pellet plants
are needed.
Total EU demand is expected to be 120 million tons by 2020 -
more than 10x the world’s installed manufacturing capacity.
8
©2016, Forest2Market, Inc.
WHY THE US
SOUTH?
9
©2016, Forest2Market, Inc.
PULP AND PAPER
Renewable Energy
10
• Economic drivers: GDP, demographics, population growth
• Largest producer of biomass energy in US
• Conflict: Customer of utility; compete for same raw material -
woodfuel
• Economic drivers: none - mandate driven
• Highly regulated and subsidized
• Conflict: Vendor to pulp/paper mill; compete for same raw
material - woodfuel
©2016, Forest2Market, Inc.
PULP/PAPER MILLS HAVE A
STRONG DESIRE TO LIMIT
COMPETITION FOR WOOD FIBER
11
Fixed mill locations
High capital investment
No new greenfield permits likely
Wood fiber makes up 25-40% cost of goods sold
Earnings sensitive to movement in raw material price
It’s a good business!
©2016, Forest2Market, Inc.
US PULP/PAPER MILLS HAVE
A STRONG WORLDWIDE
COST POSITION
12
©2016, Forest2Market, Inc.
CURRENT ECONOMICS FAVOR PULP
MILLS OVER BIOENERGY MARKETS
13
Southern Bleached Softwood Kraft
Price: $1,000 per ton
Cost : $670 per ton
Manufacture - $500 per ton (includes woodfiber)
G&A - $50 per ton
Distribution - $70 per ton
Depreciation - $50 per ton
Profit: $330 per ton
©2016, Forest2Market, Inc.
US ENERGY ECONOMICS
Bioenergy is not terribly competitive:
• 25-35 MW plant - $0.13-0.16/KwH
• 50 MW plant - $0.11-0.13/KwH
• 100 MW plant - $0.10-0.12/KwH
• 300 MW plant - $0.09/KwH (maybe?)
Wholesale power rates in US are $0.06-0.12/KwH.
14
©2016, Forest2Market, Inc.
ECONOMICS -
PELLETS TO EU
15
Delivered wood cost 30 USD / Ton
Equivalent dry fiber cost in pellets 68 USD / Tonne
Manufacturing & transportation costs to port 67 USD / Tonne
Total Cost - FAS 135 USD / Tonne
F2M Analysis of Pellet Costs
Forest2Market estimates that pellets manufactured in the US
South and shipped to Europe are currently a break-even
proposition.
• 350,000 tonnes production ($85 million in capital)
• Rail pellets to port
• European customers
• Based upon March 2007 ENDEX pricing, approximate price FAS US
Port is 130 USD/tonne
©2016, Forest2Market, Inc.
ECONOMICS –
PELLETS TO EU
Even with economic disadvantage, new demands are undeniable.
Forest2Market estimates that pellets manufactured in the US
South and shipped to Europe are currently a break-even
proposition.
16
• 350,000 tonnes production
($85 million in capital)
• Rail pellets to port
• European customers
• Based upon March 2007
ENDEX pricing, approximate
price FAS US Port is 130
USD/tonne
©2016, Forest2Market, Inc.
EXPORT PELLET MARKET
IS PORT DEPENDENT
Where are the pulp mills? Near ports.
Only a handful of US ports have the infrastructure to
accommodate wood pellet exports
• Depth
• Port storage and handling
Favorable growth/drain ratios in surrounding timber basin
Space for expansion
Favorable freight rates to EU
How will it play out?
17
©2016, Forest2Market, Inc.
TWO-TIERED
MARKETS
Pulp and Paper
18
Export-driven coastal markets near deep water ports with
bulk handling capabilities.
Domestic market will likely be more biomass/bioelectic
centric.
Will become increasingly effective at acquiring subsidies to
offset effects of new demand
Grades will change
• Uncoated free sheet (copy paper) demand will continue to erode
• Fluff pulp and containerboard demand will increase
©2016, Forest2Market, Inc.
CONTACT
19
Read Clash of the Titans: Competition for Woody Biomass in the US South.
Forest2Market
15720 Brixham Hill Ave
Suite 550
Charlotte, NC 28277
1 de 19

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Clash of the Titans

  • 1. ©2016, Forest2Market, Inc. CLASH OF THE TITAN THE COMPETITION BETWEEN THE PULP & PAPER AND THE ENERGY INDUSTRY FOR WOODY BIOMASS IN THE US SOUTH.
  • 2. ©2016, Forest2Market, Inc. WHO AM I? Carl Dahl • Invented the kraft pulp process in 1884 • First US kraft mill: Pensacola, FL in 1911 • Same basic process used in most all pulp mills today
  • 3. ©2016, Forest2Market, Inc. WHAT AM I? The Recovery Boiler Equipment revolutionized the pulp and paper industry. Invented by G.H. Tomlinson 1931
  • 4. ©2016, Forest2Market, Inc. SOUTHERN INDUSTRY TOOK OFF US Pulp Fiber Consumption 1980-2007 Source: FRA and F2M 180 200 220 240 260 280 1980 1985 1990 1995 2000 2005 milliongreentons
  • 5. ©2016, Forest2Market, Inc. WHAT’S THE POINT? The pulp and paper industry is OLD. • The first suppliers are still in business The pulp and paper industry is ENTRENCHED. • Long-term relationships abound The pulp and paper industry OWNS THE SUPPLY CHAIN. • They receive 9.5 million trucks of trees annually • $10 billion business
  • 6. ©2016, Forest2Market, Inc. WHAT’S NEW? THE GREENING OF THE WORLD 6
  • 7. ©2016, Forest2Market, Inc. US SOUTH DEMAND Tons of wood required at various co-firing rates - 1,000 2,000 3,000 4,000 5,000 6,000 7,000 FL GA NC SC VA AL MS TN AR LA OK tonsx1000 1% 5% Based upon current technology and estimates, every 1% of co-firing requires 10MM tons of wood.
  • 8. ©2016, Forest2Market, Inc. EUROPEAN DEMAND To meet green energy targets of 20% renewables by 2020, the UK must import 20 million tons of pellets annually. If 1/3 is sourced from eastern US, then 8-12 new pellet plants are needed. Total EU demand is expected to be 120 million tons by 2020 - more than 10x the world’s installed manufacturing capacity. 8
  • 10. ©2016, Forest2Market, Inc. PULP AND PAPER Renewable Energy 10 • Economic drivers: GDP, demographics, population growth • Largest producer of biomass energy in US • Conflict: Customer of utility; compete for same raw material - woodfuel • Economic drivers: none - mandate driven • Highly regulated and subsidized • Conflict: Vendor to pulp/paper mill; compete for same raw material - woodfuel
  • 11. ©2016, Forest2Market, Inc. PULP/PAPER MILLS HAVE A STRONG DESIRE TO LIMIT COMPETITION FOR WOOD FIBER 11 Fixed mill locations High capital investment No new greenfield permits likely Wood fiber makes up 25-40% cost of goods sold Earnings sensitive to movement in raw material price It’s a good business!
  • 12. ©2016, Forest2Market, Inc. US PULP/PAPER MILLS HAVE A STRONG WORLDWIDE COST POSITION 12
  • 13. ©2016, Forest2Market, Inc. CURRENT ECONOMICS FAVOR PULP MILLS OVER BIOENERGY MARKETS 13 Southern Bleached Softwood Kraft Price: $1,000 per ton Cost : $670 per ton Manufacture - $500 per ton (includes woodfiber) G&A - $50 per ton Distribution - $70 per ton Depreciation - $50 per ton Profit: $330 per ton
  • 14. ©2016, Forest2Market, Inc. US ENERGY ECONOMICS Bioenergy is not terribly competitive: • 25-35 MW plant - $0.13-0.16/KwH • 50 MW plant - $0.11-0.13/KwH • 100 MW plant - $0.10-0.12/KwH • 300 MW plant - $0.09/KwH (maybe?) Wholesale power rates in US are $0.06-0.12/KwH. 14
  • 15. ©2016, Forest2Market, Inc. ECONOMICS - PELLETS TO EU 15 Delivered wood cost 30 USD / Ton Equivalent dry fiber cost in pellets 68 USD / Tonne Manufacturing & transportation costs to port 67 USD / Tonne Total Cost - FAS 135 USD / Tonne F2M Analysis of Pellet Costs Forest2Market estimates that pellets manufactured in the US South and shipped to Europe are currently a break-even proposition. • 350,000 tonnes production ($85 million in capital) • Rail pellets to port • European customers • Based upon March 2007 ENDEX pricing, approximate price FAS US Port is 130 USD/tonne
  • 16. ©2016, Forest2Market, Inc. ECONOMICS – PELLETS TO EU Even with economic disadvantage, new demands are undeniable. Forest2Market estimates that pellets manufactured in the US South and shipped to Europe are currently a break-even proposition. 16 • 350,000 tonnes production ($85 million in capital) • Rail pellets to port • European customers • Based upon March 2007 ENDEX pricing, approximate price FAS US Port is 130 USD/tonne
  • 17. ©2016, Forest2Market, Inc. EXPORT PELLET MARKET IS PORT DEPENDENT Where are the pulp mills? Near ports. Only a handful of US ports have the infrastructure to accommodate wood pellet exports • Depth • Port storage and handling Favorable growth/drain ratios in surrounding timber basin Space for expansion Favorable freight rates to EU How will it play out? 17
  • 18. ©2016, Forest2Market, Inc. TWO-TIERED MARKETS Pulp and Paper 18 Export-driven coastal markets near deep water ports with bulk handling capabilities. Domestic market will likely be more biomass/bioelectic centric. Will become increasingly effective at acquiring subsidies to offset effects of new demand Grades will change • Uncoated free sheet (copy paper) demand will continue to erode • Fluff pulp and containerboard demand will increase
  • 19. ©2016, Forest2Market, Inc. CONTACT 19 Read Clash of the Titans: Competition for Woody Biomass in the US South. Forest2Market 15720 Brixham Hill Ave Suite 550 Charlotte, NC 28277