How to Create an Accelerated Life Test

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An overview of the basic process to create an ALT using one of 6 different approaches. Slides used for presentation to the ASQ Silicon Valley evening meeting on Nov 15th 2017.

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We work on projects to improve reliability. There may not be the field data immediately available. Let’s explore what you can do to improve the overall program while delivering on your project. Specifically, what’s with cost and procurement? Detailed Information: As a reliability professional we often work with a team focused on improving the reliability of single product or system. We work with the resources and capabilities of the organization. For me a reliability project is one product or line, a program is the entire organization and lifecycle. We bring specific tools and knowledge, yet rely on the overall reliability culture of an organization to be successful The overall reliability program may or may not have the field data, root cause analysis and other element of information that allow us to effectively solve problems for a specific project. In some cases we have to work to improve the overall program while striving to create a reliable product. Let’s explore what you should do when you are building a reliability model for a new project and would like to use previous reliability history. If the data is not available what do you do? What are your options? Let’s discuss what happens when the procurement team consistently selects the least expensive and least reliable components. What are your options? You can and should change the way entire departments do business, for the good of the project and the organization. Let’s discuss the scope of your role as a reliability engineer. This Accendo Reliability webinar originally broadcast on 19 May 2015.

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How do you use the Weibull Distribution? It’s just one of many useful statistical distribution we have to master as reliability engineers. Let’s explore an array of distribution and the problems they can help solve in our day to day work. Detailed Information: When confronted with a set of time to failure data, what is your goto analysis approach. For me it’s a Weibull plot. It’s quick, often provides some insight to ask better questions, and easy to explain to others. A histogram is another great starting point. If we know a little about the source of the data, we may favor the normal or lognormal distributions. If discreet data, then binomial is the first choice, yet Poisson or hypergeometric have uses, too. A basic understanding of statistical distributions provides you a way to summarize data providing insights to identify or solve problems. In this webinar we’ll explore a few distributions useful for reliability engineering work and talk about how to select a distribution, basics on interpreting distributions and just touch on judging if you have selected the right distribution. This Accendo Reliability webinar originally broadcast on 14 April 2015.

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Reliability and test planning takes time and it’s easy to use the plan worked out for the last program. Yet this doesn’t consider the new risks or technology or use conditions that impact product reliability. If you find resistance as you propose improvements to the reliability plan or to the test plan, what can you do to gain acceptance? If the source of resistance that what we did last time worked, why change, then what steps can you take to secure support for the needed changes? If you organization only does the same thing and wonders why the product reliability is not improving, then let’s talk. Let’s explore how to break the cycle of just do the same as last time and focus on reliability plans and testing that add value. In this webinar let’s explore how to create plans and testing that actually helps your team improve the reliability of the products. This Accendo Reliability webinar originally broadcast on 7 October 2014.

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Each product development project is different. Different features, customers, use cases, and expectations. Let’s discuss how to build a custom reliability program that fits your specific situation. “Insanity: doing the same thing over and over and expecting different results.” – attributed to Albert Einstein, basically describes many organizations reliability program plans. The idea that a set of activities will effectively address all of the reliability risks of a new design is all too common in industry. Why is this? Let’s explore recognizing the current situation and which activities will provide the most value. The focus should be on creating a product that meets customer and business expectations withe lowest risk and cost. In this interactive webinar, we will discuss a couple of different situations and how to develop and manage the right reliability program. Startups with brand new technology to mature industrial equipment families of products all have reliability performance expectations, it is how we create and execute the reliability activities in support of the project that is key. Each element of the entire program should add value, not done ‘just because we always do that.” With just a little thought you can create and justify a tailored plan. Join the discussion. This Accendo Reliability webinar originally broadcast on 9 September 2014.

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