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Sustainable steel
                                                                          construction
                                                                          Building a sustainable future




Care has been taken to ensure that the
contents of this publication are accurate,
but Tata Steel Europe Limited and its
subsidiaries do not accept responsibility or
liability for errors or information that is found
to be misleading.

Corus and the BCSA care about the
environment – this brochure is printed with
biodegradable vegetable inks and using
material with at least 80% recycled content.




Corus Long Products                          The British Constructional
PO Box 1                                     Steelwork Association
Brigg Road                                   4 Whitehall Court
Scunthorpe                                   Westminster
North Lincolnshire                           London
DN16 1BP                                     SW1A 2ES
United Kingdom                               United Kingdom
T: +44 (0) 1724 404040                       T: +44 (0) 20 7839 8566
F: +44 (0) 1724 282040                       F: +44 (0) 20 7976 1634

www.corusgroup.com                           www.steelconstruction.org
Staythorpe Power Station, Newark
                                                                              (photograph: Severfield-Reeve Structures Ltd)




Contents
     The steel construction sector – introduction . . . 03
     Steel sector commitments . . . . . . . . . . . . . . . . . 04
     Steel: the ultimate sustainable material . . . . . . . 06
     BCSA Sustainability Charter . . . . . . . . . . . . . . . 08             The steel
     Sustainable procurement . . . . . . . . . . . . . . . . . . 09
     Delivering the triple bottom line . . . . . . . . . . . . . 10
     Design guidance . . . . . . . . . . . . . . . . . . . . . . . . 12
                                                                              construction sector
     Target Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13   Sustainable champions for                       The steel sector – comprising the British     Sustainability has what is often known
                                                                              the UK building industry                        Constructional Steelwork Association          as a ‘triple bottom line’, comprising
     Mitigating climate change . . . . . . . . . . . . . . . . . 14           Buildings are responsible for almost half
                                                                                                                              (BCSA), Corus and the Steel                   environmental, social and economic
                                                                                                                              Construction Institute (SCI) – is delighted   factors. Environmental issues receive the
                                                                              of the UK’s carbon emissions, half of its
     Thermal mass and CO2: facts and figures . . . . . 16                     water consumption, around a third of its
                                                                                                                              to be leading the way in developing a
                                                                                                                              more sustainable construction industry
                                                                                                                                                                            most attention, but social and economic
                                                                                                                                                                            factors are also of vital importance, and
                                                                              landfill waste and a quarter of all raw         for the UK. Our commitments range from        this document sets out the benefits of
     Innovation in steel . . . . . . . . . . . . . . . . . . . . . . . 18     materials used in the economy.                  producing design guidance on creating         steel to all three issues. It also underlines
                                                                                                                              buildings that meet the Government’s          the steel industry’s commitment to
                                                                              This means that the UK’s sustainable            zero carbon objectives to researching the     sustainable development, the unequalled
                                                                              development targets cannot be met               environmental impact of steel in buildings    sustainable benefits of steel as a building
                                                                              without a fundamental change to the way         and developing products and processes         material, the achievements of the sector
                                                                              in which buildings are constructed. The         to reduce that impact.                        to date and its vision for the future.
                                                                              national targets for greenhouse gas
                                                                              emission reductions and the drive for
                                                                              buildings that generate zero carbon in
                                                                              operation present a huge challenge to
                                                                              the building industry – a challenge which
                                                                              the steel construction sector is playing a
                                                                              major part in overcoming.
                                                                                                                                                                            Lakeside Energy from Waste Plant, Colnbrook
                                                                                                                                                                            (photograph: Ros Orpin)




02                                                                                                                                                                                                                    03
Steel sector                                                                           Reducing the carbon
                                                                                                                                 footprint of buildings is
                                                                                                                                 set to remain a top

                                         commitments                                                                             priority for the steel
                                                                                                                                 construction sector


                                                                                   Sustainability is already high on the         Looking to the future
                                                                                   agenda for all companies involved in the
                                                                                                                                 Today, and for the years to come,
                                                                                   construction sector. The importance of
                                                                                                                                 the steel construction sector is
                                                                                   sustainability will only increase in the
                                                                                                                                 committed to:
                                                                                   coming years as Government legislation
                                                                                   comes into full force and the subject is
                                                                                                                                 • Working with Government to meet
                                                                                   better understood thanks to continuing
                                                                                                                                   the objectives of its sustainable
                                                                                   research and development.
                                                                                                                                   construction strategy
                                                                                   The growing role of steel                     • Providing design guidance and
                                                                                   The steel construction sector in the UK         information that allows designers to
                                                                                   wholeheartedly embraces the push                create buildings which reduce the
                                                                                   towards greater sustainability in               whole-life costs and environmental
                                                                                   construction. Steel itself is an inherently     burdens associated with buildings
                                                                                   sustainable building material and is
                                                                                   destined to play a significant role in        • Providing design guidance and
                                                                                   helping the construction sector achieve         information that allows designers to
                                                                                   its ambitious sustainable objectives.           create buildings that can achieve the
                                                                                                                                   highest BREEAM ratings and which
                                                                                                                                   meet Government aspirations for
                                                                                                                                   zero-carbon building operation

                                                                                                                                 • Developing patterns of sustainable
                                                                                                                                   procurement consistent with the
                                                                                                                                   requirements of emerging standards
                                                                                                                                   in this area

                                                                                                                                 • Continuing to invest in research
                                                                                                                                   and development to reduce the
                                                                                                                                   carbon footprint of its processes
                                                                                                                                   and products

                                                                                                                                 • Providing industrial companies in
                                                                                                                                   the sector with the means of
                                                                                                                                   improving the performance of their
                                                                                                                                   businesses through sustainable
                                                                                                                                   business practices

                                                                                                                                 • Giving specifiers and procurement
                                                                                                                                   agencies the opportunity to identify
                                                                                                                                   key supply chain partners that share
                                                                                                                                   a commitment to sustainable
                                                                                                                                   construction.


                                       Opposite page Lorem ipsum dolor sit amet,
                                       consectetuer adipiscing elit.

04   Manchester Civil Justice Centre                                                                                                                                      19
                                                                                                                                                                          05
Steel:
the ultimate
sustainable
material
The sustainable qualities of steel are built in to the                                     Hafod Eryri, the Snowdon visitor centre, is
material. Simply choosing steel as a building material                                     an exemplar in offsite construction
                                                                                           (steelwork contractor: Evadx; photograph:
enables specifiers to deliver unrivalled sustainability                                    Ray Wood photography)
performance – for life, and for all its subsequent lives.


                                          Manufactured from the most abundant           are easily adaptable if the configuration        in the construction process.                   fabrication phase can be recycled and
 Offsite construction –                   element on earth, iron, steel can be          of the building needs to change. The             Constructing a building from a                 used in the steelmaking process.               Recycled content
 the sustainable choice                   recycled or reused endlessly without          ability of steel to bridge long spans            demounted structure is one of the
                                          detriment to its properties. Its superior     means that steel buildings contain large         most sustainable ways of creating              Safe                                           Recycled content is specified to
                                          strength-to-weight ratio means a little       open-plan spaces which are easily                a ‘new’ building.                              Industry surveys consistently
 The nature of the steel construction                                                                                                                                                                                                  encourage recycling of materials
                                          steel goes a long way, giving architects      reconfigured with partition walls. The                                                          demonstrate that steel is the safest
 process is the source of numerous        complete flexibility to achieve their most    steel frame itself can be adapted, with          Fast                                           construction material. Components are          which would otherwise be
 sustainable benefits. All of the         ambitious designs. Manufactured in a          parts added or taken away, and its light         The speed of steel construction has            fabricated offsite in a safe, controlled       disposed of. However, it is not a
 fabrication, testing and certification   controlled factory environment, pre-          weight means that extra floors can               made it the framing material of choice         factory environment. From here they are        suitable driver for metals that are
 takes place in a safe, carefully         engineered steel components are               often be added without overloading               for the UK construction sector. A shorter      delivered to site and erected by a small       already recovered and recycled
                                          delivered to site ready for rapid             existing foundations.                            construction programme reduces                 number of skilled personnel. There is          close to their maximum. Specifying
 controlled and monitored factory
                                          assembly, with no waste.                                                                       disruption and disturbance around the          minimal requirement for on-site cutting
 environment. Here, consistently high                                                                                                                                                                                                  recycled content for steel does not
                                                                                        Reusable                                         site. Steel is relatively clean and quiet to   or adjustment, and no need for the
 quality standards can be maintained      Multicycling                                  Because steel frames are essentially             erect, and requires few site deliveries.       time-consuming and potentially                 have any beneficial environmental
 and assured, with                        Steel can be reused repeatedly without        a kit of parts, they can easily be               Speed of construction delivers an              hazardous shuttering and handling              effect, but can distort the market
 each component manufactured              ever losing its qualities as a building       dismantled and reused. Bolted                    economic benefit too, which is                 operations associated with other               and result in unnecessary transport
 to the exact specifications of           material. This unique characteristic gives    connections allow components to be               fundamental to sustainable                     construction materials.                        costs and emissions. All steel is
                                          all steel a high value at all stages of its   removed in prime condition and easily            development. The shorter on-site period                                                       recyclable and will be multicycled
 each project. This leads to
                                          life cycle. The recovery infrastructure for   reused either individually or en masse           reduces the cost of preliminaries,             Zero waste
 quicker, safer and more                  steel recycling is highly developed and       as entire structures. It means that steel        reduces the period of financing and            When you specify steel for a building,         many times without any artificial
 predictable on-site operations.          highly efficient, and has been in place for   components are perpetually reused in             delivers a building that is operational        you can rest assured that it is unlikely       stimulus.
                                          decades. Current recovery rates from          a continuous loop, and never sent                faster – providing a quicker return from       ever to become waste. Steel always has
 Offsite construction has clear           demolition sites in the UK are 99 per         to landfill.                                     rent or sale.                                  a value and is only ever sent to landfill as   All new steel manufactured by
 environmental benefits, with             cent for structural steelwork and 94 per                                                                                                      a last resort. Waste generation is one of      Corus has a significant recycled
                                          cent for all steel construction products –    Demountable                                      Manufactured                                   the least sustainable aspects of
 on-site waste virtually eliminated                                                                                                                                                                                                    content. The modern steelmaking
                                          figures that far exceed those for any         Entire steel structures can be fully             All steel components are manufactured          construction. Choosing a steel-framed
 and fewer deliveries to site, cutting    other construction material.                  dismantled and reconstructed in a                in the controlled environment of a             building is the simplest and most              process requires the input of scrap
 carbon emissions associated with                                                       different location in a matter of days,          fabrication workshop, where consistent         effective way to reduce waste. Even            and it is not possible to make steel
 transport. Steel construction has        Adaptable                                     without creating any dust and dirt, and          structural elements with assured quality       during steel manufacture and fabrication,      without it. The average recycled
 always been carried out in this way,     Significant environmental damage can          very little noise. This demountable              can be created to meet the specific            any swarf or offcuts are recovered and         content of structural steel used in
                                          be caused at the end of a building’s life     capability is inherent in a steel building –     requirements of each project. In this          recycled in the steelmaking process.           the UK is 60 per cent.
 making it an exemplar for
                                          when it has to be demolished and its          it doesn’t need to be specially designed         environment, steel parts can be easily
 sustainable offsite construction.        materials scrapped. Steel-framed              in and rarely requires any extra provision       standardised, tested and certified. Any
                                          buildings, however, do not decay, and                                                          waste material produced during the




06                                                                                                                                                                                                                                                                            07
Cabot Circus Footbridge, Bristol, in
construction (photograph: SH Structures)                                                                                                                                                                           Vulcan House, Sheffield: a BREEAM Excellent-rated building




                                                                                                                                                                                                                                Raw materials are


BCSA Sustainability                                                                                                                           Sustainable                                                                       responsibly sourced
                                                                                                                                                                                                                                by Corus, and the
                                                                                                                                                                                                                                company champions
                                                                                                                                                                                                                                environmentally responsible

                                                                                                                                             procurement
                                               The BCSA’s pioneering Sustainability Charter sets

Charter                                        environmental objectives for its members and measures
                                               performance against key sustainability criteria
                                                                                                                                                                                                                                practices throughout its
                                                                                                                                                                                                                                supply chains


In 2005, the BCSA became the first         • Operate their businesses to the highest     The Charter has been used to help            Corus gives confidence to all of its        Downstream benefits                          Corporate Responsibility
representative organisation to launch a      ethical standards in efficient and          improve understanding of sustainability      supply chains that its materials are
sustainability charter. The objective of     financially sustainable ways, in order to   among steel construction companies, as                                                   Corus also takes responsibility for          For Corus, corporate responsibility
                                                                                                                                      responsibly sourced, to provide a route
this charter is:                             undertake contracts that satisfy clients    well as providing them with a tool to help                                               managing the environmental impacts           involves the integration of financial and
                                                                                                                                      for customers to obtain credits under the
                                             and add value for stakeholders              them manage their businesses in more                                                     of its products once they leave its          strategic goals with a commitment to the
                                                                                                                                      BREEAM family of certification schemes.
                                                                                         sustainable ways. Charter Members also                                                   manufacturing facilities. Downstream,        health, safety and well-being of its
“To develop steel as a                     • Work to assess and minimise the effect      agree to provide data which is used to       Upstream influence
                                                                                                                                                                                  the properties of its products and the       employees and communities; a focus on
                                                                                                                                                                                  information Corus provides to customers      improving environmental performance
sustainable form of                          of manufacturing and construction           calculate sustainability Key Performance
                                                                                                                                      Corus is committed to minimising the        can have a significant impact on the         and providing sustainable products, and
                                             activities on the eco-efficiency of steel   Indicators and benchmark their
construction in terms of                     construction through its life cycle         performance.                                 environmental impact of its upstream        environmental performance of completed       conducting all aspects of its business
economic viability, social                                                                                                            operations. As a large customer, Corus is   buildings and structures throughout          with honesty and integrity. To read the
                                           • Work towards increasing the efficiency                                                   committed to wielding its influence over    their life.                                  Corporate Responsibility Report, please
progress and environmental                                                               Sector commitments                           its global suppliers, encouraging them to                                                visit www.corusgroup.com/
                                             of use of resources and energy in steel
                                                                                         A second objective of the Charter takes      adopt responsible practices. To support     Meeting sustainable                          responsibility
responsibility.”                             construction by promoting the
                                                                                         the BCSA’s sustainability initiative         these efforts, Corus has an online
                                             recovery, reuse and recycling of steel
                                                                                         beyond individual companies and              supplier assessment tool which it uses to
                                                                                                                                                                                  procurement expectations
Member commitments                         • Foster the health and safety of
                                                                                         requires the sector to engage directly       screen potential suppliers, as well as to   Corus has worked with the Building
                                                                                         with building specifiers and bridge          promote and monitor the performance of      Research Establishment (BRE), the
BCSA Member and Associate Member             employees and others in the steel
                                                                                         procurement agencies. The aim is to          existing suppliers.                         Eden Project and other organisations
companies that agree to be bound by          construction industry, and operate
                                                                                         develop suitable “green” specifications                                                  to develop its understanding of the
the charter have to make a formal            generally in a healthy, safe and
                                                                                         for steel construction that draw on the                                                  construction industry’s requirements
declaration of their commitment to           environmentally sound manner
                                                                                         established capabilities of BCSA Charter                                                 in relation to sustainable procurement.
a set of sustainable principles, and
                                                                                         Members in the supply chain.                                                             It supports the principles of BES 6001
to be assessed and monitored against       • Demonstrate social responsibility by
                                                                                                                                                                                  and is working to assess its products
a range of environmental, social and         promoting values and initiatives that
                                                                                                                                                                                  to the requirements of this standard.
economic criteria.                           show respect for people and
                                             communities associated with steel
Charter Members formally declare that        construction and with other
they will adhere to the following aims       organisations in the supply chain.
and objectives:


08                                                                                                                                                                                                                                                                        09
The Kids of Steel programme, where
thousands of children across the country
participate in a mini triathlon, is one of
the many community projects that Corus
have initiated




                     Delivering
                      the triple
                    bottom line
                                             Sustainable construction is
                                             about more than delivering
                                             environmental benefits – it’s
                                                                                            Castleford Footbridge plays a key role in a
                                             about reducing social and                      local social regeneration project
                                             economic impacts too


                                             The triple bottom line                     Economic benefits of steel                        • Steel also retains its value. Because        • Steel construction enables structures
                                                                                                                                            it maintains all of its properties and         to be demounted and rebuilt without
                                             There are three elements to                Steel construction has numerous
                                                                                                                                            qualities for life, it is endlessly            noisy and dusty demolition. That’s
                                             sustainability: environmental, social      economic benefits:
                                                                                                                                            recyclable. At the end of a building’s         beneficial to the local community and
                                             and economic – known as the ‘triple
                                                                                                                                            life, the most economic solution for           leaves behind no environmental legacy
                                             bottom line’. The environmental element    • Steel has a high strength-to-weight
                                                                                                                                            a steel-framed building is either to
                                             understandably receives the most             ratio, so less of it is needed to make
                                                                                                                                            refurbish it or for its components to        • The steel industry requires skilled,
                                             attention, but to be truly sustainable a     a quality structure, and smaller
                                                                                                                                            be demounted and rebuilt elsewhere.            settled workers. There is little need
                                             structure must also deliver economic         foundations are required. This means
                                                                                                                                                                                           or desire for an itinerant workforce,
                                             and social benefits.                         that material costs for a given building
                                                                                                                                          Social benefits of steel                         and as such it provides more stable
                                                                                          will be lower with steel than with any
                                                                                                                                                                                           employment than in some
                                                                                          other alternative                               Underpinning every environmental
                                                                                                                                                                                           other sectors
                                                                                                                                          benefit of steel is a social benefit, as the
                                                                                        • Steel construction is quick. Quicker            examples below demonstrate:
                                                                                                                                                                                         • The high strength of steel enables it
                                                                                          construction means lower labour costs
                                                                                                                                                                                           to achieve long spans, creating bright,
                                                                                          and fewer time-consuming                        • Steel facilitates rapid construction,
                                                                                                                                                                                           airy buildings that are a pleasure to
                                                                                          preliminaries. It also means that a               resulting in less disruption to the
                                                                                                                                                                                           live and work in. Steel structures don’t
                                                                                                                                                                                                                                      Material costs for a
                                                                                          building is finished earlier, speeding up         local community around the building                                                       given building will be lower
                                                                                                                                                                                           degrade with age either, so they never
                                                                                          the development process and enabling              site. There are fewer vehicle
                                                                                                                                                                                           look tired and outdated.
                                                                                          building owners to achieve a faster               movements to site, very little on-site                                                    with steel than with any
                                                                                          return on their investment. That’s vital          noise and zero waste                                                                      other alternative
                                                                                          in challenging economic times




10                                                                                                                                                                                                                                                               11
The stunning Cabot Circus roof, Bristol
                                                    (photograph: MD & Associates)




       Design                                       Best practice design
                                                    guidance for steel
                                                    construction is widely
                                                                                               Target Zero
                                                    available, supported by                    The steel construction sector is providing practical

     guidance                                       online tools and resources
                                                    for the construction sector
                                                                                               guidance to underline its full commitment to supporting
                                                                                               the Government’s drive towards zero carbon buildings


       The steel construction sector is             Steel Essentials                           Tackling greenhouse                         Target Zero guidance
       committed to developing and                                                             gas emissions
                                                    The Steel Essentials guide provides                                                    The steel construction sector is fully
       disseminating best-practice design
                                                    helpful advice and useful reference        The provisions of the 2007 Climate          committed to supporting the
       guidance. A range of guidelines on
                                                    across a number of steel construction      Change Bill have committed the UK           Government’s drive towards zero carbon
       implementing codes and standards has
                                                    topics, including sustainability, health   Government to a reduction in national       buildings. It recognises that reliable data
       been published. This has been further
                                                    and safety, fire protection, acoustic      carbon emissions by 80 per cent             is needed to help inform vital technical
       enhanced by extensions to the rules
                                                    performance, structural design and         compared to 1990 levels. Because            decisions about building construction if
       which enable more innovative designs
                                                    corrosion protection. A copy of this       buildings in operation account for almost   the Government’s zero carbon objective
       to be achieved.
                                                    pocket guide can be ordered or             half of all greenhouse gas emissions in     is to be achieved.
                                                    downloaded from                            the UK, the construction sector has a
       Steel construction guides                    www.steelessentials.info                                                               That’s why the BCSA and Corus have
                                                                                               major role to play in helping to achieve
       The Steel Construction Institute (SCI) is                                               this target.                                resolved to provide and disseminate this
       the leading provider of guidance on the      Leading the transition                                                                 much-needed information. They have
       use of steel in construction. It publishes                                              Achieving such a drastic cut in             commissioned AECOM to lead a £1m,
       around 15 new reports each year. Recent
                                                    to Eurocodes                                                                           three-year development project to
                                                                                               greenhouse gas emissions from
       guides have covered:                         The steel construction sector is taking    construction will require radical changes   generate fully detailed and costed
                                                    a leading role in the transition to        to the way buildings are constructed        solutions for five building types that meet
       •   Modular buildings                        Eurocodes 3 and 4 in the UK. It has        and used in this country. Recognising       the emissions reduction targets set out
       •   Floor vibrations                         developed a number of tools, including     this fact, the Government has set           by Government. Guidance for each of the
       •   Acoustic performance and detailing       publications, courses and online           demanding targets for the industry.         building types will be published over a
       •   Thermal bridging                         information, giving architects and         All new residential buildings must be       15-month period, starting in November
       •   Energy efficient housing using light     designers step-by-step guidance on         zero carbon in operation by 2016 and        2009 with guidance for school buildings.      We recognise that reliable
           steel framing.                           how to use the Eurocodes.                  all non-domestic buildings must meet        To find out more please visit                 data is needed to help inform
                                                                                               this requirement by 2019.                   www.targetzero.info
       The SCI has also created the                 As part of its commitment to supporting                                                                                              vital technical decisions about
       www.steelbiz.org website to give             the new standards and in conjunction                                                                                                 building construction if the
       those involved in steel construction         with its partners in Europe, SCI has
       direct online access to up-to-date,          developed a fast, free and easy route to                                                                                             Government’s zero-carbon
       high-quality technical information on        the application of the Eurocodes                                                                                                     objective is to be achieved.
       steel construction.                          through the multi-lingual
                                                    www.access-steel.com website.

12                                                                                                                                                                                                                    13
Mitigating                                                 Steelmakers and
                                                                                       steelwork contractors

                              climate                                                  are successfully working
                                                                                       together to cut the
                                                                                       carbon dioxide emissions
                                                                                       associated with

                              change                                                   steelmaking and
                                                                                       steel construction
                                                                                                                                                                                                                        Lakeside Energy from Waste Plant, Colnbrook




                                          Today, carbon dioxide (CO2) emissions        Corus is now highly proficient at            Corus has made a commitment to              ULCOS – consortium for emissions reduction
                                          from steelmaking are around 50 per cent      recovering the gases arising from its        ensure that all its calculation
                                          lower per tonne of steel than they were      blast furnaces, coke ovens and steel         methods and data are consistent
                                          40 years ago. Nevertheless, the steel        plants. The gases are reused for process     with the standards set by the World         The ULCOS (ultra-low CO2                • A new generation of blast furnaces
                                          construction sector recognises that it has   heating and electricity generation.          Steel Association and other                 steelmaking) project is a consortium      that recycle top gas and capture
                                          a significant contribution to make in        On-site generation now accounts for          authoritative bodies.                       of 48 European companies and              CO2 for storage
                                          further reducing global CO2 emissions.       40 per cent of all electricity used by                                                   organisations from 15 countries,        • Direct reduction of iron
                                                                                       Corus – equivalent to a 700,000 tonne                                                    supported by the European               • Smelting reduction
                                                                                                                                    Developing environmental                    Commission. It has an ultimate target   • Carbon-reducing fuel technologies,
                                          Carbon reduction                             cut in CO2 emissions from conventional       best practice
                                                                                       electricity generation.                                                                  of a 50 per cent reduction in             such as electrolysis, hydrogen cells
                                          achievements                                                                              Manufacturers of finished steel products    emissions per tonne of steel by 2050.     and biomass.
                                          Corus has long been working to improve                                                    are also taking positive steps to reduce
                                                                                       Embodied energy advice                                                                   Corus is a major partner in ULCOS.      The level of investment in this project
Xstrata Aerial Walkway, Kew Gardens
                                          the efficiency of its processes, to save                                                  their environmental impacts. The BCSA
                                          energy and reduce its environmental          The steel sector is committed to             has developed a carbon footprinting tool    The first phase involves research to    (around €360M) is testament to the
(photograph: Jane Wernick, Jane Wernick
Associates)                               impact. The company recently                 improving the design advice available on     for its Members, which all of its ‘Gold’    evaluate a new generation of            commitment of the European steel
                                          established a Climate Change Taskforce       the embodied energy of buildings and         status Charter Members are required to      steelmaking technologies, while the     industry to change things for the
                                          to develop and implement its carbon-         other structures. The updated advice will    use. The data from this tool provides Key   second phase will operate the most      better and to develop innovative
                                          reduction strategy, with a target of         provide information on the embodied          Performance Indicators for each member      promising of these on a                 technologies that not only benefit us
                                          reducing CO2 emissions by at least 20        energy and carbon in a range of building     and is used by the BCSA to develop          demonstration plant scale. It will      today, but also generations to come.
                                          per cent per tonne of steel by 2020,         types with different framing solutions. It   best practice guidelines.                   focus on four areas:
                                          compared to 1990 levels.                     will help the industry to move away from
                                                                                       a simplistic ‘per tonne’ calculation
                                                                                       towards more accurate and complete
                                                                                       ways of calculating embodied energy
On-site generation now                                                                 and carbon.
accounts for 40 per cent of
all electricity used by Corus
– equivalent to a 700,000
tonne cut in CO2 emissions
from conventional
electricity generation


14                                                                                                                                                                                                                                                                15
Interior of Bridge Academy, Hackney,
showing exposed composite flooring




            Thermal mass
            and CO2: facts
                                                                                                                                              Bridge Academy, Hackney, made excellent



               and figures
                                                                                                                                              use of exposed thermal mass (main
                                                                                                                                              photograph: Martine Hamilton Knight)




                                       The CO2 content of                            Carbon and energy impacts of                             Cradle to gate values                          The thermal mass myth                     Steel delivers optimum floor thickness
                                       structural steel                              steel products:                                          There are other values in circulation for                                                In modern buildings, the greatest
                                                                                                                                                                                             Research shows that the optimum
                                                                                                                                              the carbon content of steel. Some are                                                    accessible mass is found in the concrete
                                       To calculate the environmental impacts of                                                                                                             floor thickness required to achieve an
                                                                                                       Plate   Sections Tubes HDG   Purlins   higher and some are lower than the                                                       floor slab. Independent research has
                                       steel manufacturing, the World Steel                                                         & rails                                                  effective thermal mass is readily
                                                                                                                                              values in the table opposite. Most other                                                 shown that the optimum thickness of
                                       Association adopts the ‘system expansion’                                                                                                             delivered by steel-framed buildings
                                                                                     CO2                                                      values have been derived by less                                                         concrete floor slab for providing thermal
                                       method of lifecycle assessment, which is      (tonnes per       0.919 0.762     0.857 1.35   1.1
                                                                                     tonne of steel)                                          rigorous methods than system                                                             mass is 75-100mm. This thickness of
                                       the preferred approach of the ISO 14040                                                                                                               There is a common misconception that
                                                                                     Energy                                                   expansion. These other methods                                                           concrete floor slab is routinely available
                                       series of environmental standards. This                         17.37 13.12     15.42 21.63 19.38                                                     buildings must be heavyweight to
                                                                                     (GJ per tonne                                            generally rely on a cradle to gate analysis                                              in almost all steel-framed buildings,
                                       approach considers all new steel to be part   of steel)                                                                                               achieve an optimum thermal mass.
Carbon dioxide                         of single global system of supply and
                                                                                                                                              and thus ignore the environmentally
                                                                                                                                                                                             This myth has probably arisen because
                                                                                                                                                                                                                                       which are generally the lightest weight
                                                                                                                                              beneficial effect of recycling, which only                                               form of construction.
emissions associated                   demand. Credits are given for co-products     It is standard practice to express these                 becomes apparent during the full cradle
                                                                                                                                                                                             buildings such as churches are cool in
                                       used in the manufacturing process which                                                                                                               the summer. However, the main reason
with steel manufacture                 save energy or emissions, such as process
                                                                                     figures on a per tonne basis. This may give              to grave life cycle. Inferior cradle to gate
                                                                                                                                                                                             that churches stay cool is because they
                                                                                                                                                                                                                                       Extra weight unnecessary
                                                                                     the impression that steel has higher                     methods are used for comparison                                                          The extra weight associated with heavy,
are kept low by effective              gases being used to generate electricity.     impacts than other construction products.                because other material industries cannot
                                                                                                                                                                                             have very few windows, which reduces
                                                                                                                                                                                                                                       bulky concrete frames is not required to
                                                                                                                                                                                             solar gain.
emissions reduction                                                                  However, steel has a higher strength-to-                 provide robust cradle to grave data to                                                   improve thermal mass and is surplus to
                                       An example of the calculation method for      weight ratio than most other structural                  the level of the steel industry.                                                         requirements. In fact, the extra mass of
initiatives and extensive              the carbon dioxide emissions associated       materials meaning that one tonne of steel                                                                                                         heavyweight concrete components may
use of steel scrap                     with steel production can be viewed at        goes a lot further. As a result, the CO2                                                                                                          actually increase the energy required to
                                       www.corusconstruction.com/                    emissions associated with any steel                                                                                                               heat and cool the building.
                                       sustainability                                building will be lower.




16                                                                                                                                                                                                                                                                             17
The Slimdek flooring system is a result of
        extensive research and development work




     Innovation                                       A ceaseless quest for
                                                      improved performance,
                                                      efficiency and sustainability
                                                      drives continuous

        in steel
                                                                                                                                                                                                 The structural A-frame uniting 201,
                                                                                                                                                                                                 Bishopsgate and the Broadgate
                                                      innovation in structural steel                                                                                                             Tower, London
                                                      products and processes


        Innovation is essential if the construction   Recent research and development             • Photovoltaic metal roof and wall            dimensional model of the steel frame can         structural elements such as purlins
        sector is to meet the UK Government’s         projects in structural steel include:         cladding – Corus is collaborating with      be built in virtual reality, thus facilitating   and rails, floor decking, supports for
        sustainable development agenda.                                                             Australian company Dyesol – a world         detailed planning of the erection                infill walls and demountable partitions
        The steel sector has long embraced            • Improving the efficiency of composite       leader in dye-sensitised systems – to       procedure; steel is prefabricated offsite,       and as framing for residential and
        innovation, in both product                     floor decks                                 develop a metal roof and wall cladding      which increases accuracy and reduces             modular construction.
        development and process efficiency,           • Developing improved standard                product with dye-sensitised solar cell      liability to errors that would generate site
        to help reduce the carbon footprint of          connections                                 (DSC) functionality. DSC is an              hazards. All of these things improve             These developments have increased
        steel construction.                           • Improving the thermal performance of        emerging photovoltaic technology that       health and safety: the number one                the use of factory-made precision
                                                        building cladding to enable steel-          mimics photosynthesis in plants.            priority, and a vital socially sustainable       components in building construction,
        Dedicated research and                          framed industrial buildings to meet the                                                 factor. Offsite innovation also has a            reducing the need for site-based
        development                                     new performance criteria for Part L of    Innovation and the triple                     positive economic impact, reducing time          adjustment and finishing trades.
                                                        the Building Regulations                                                                required on site, as well as the need for
        Thorough, long-term and rigorous              • Supporting the development of
                                                                                                  bottom line                                   expensive site preliminaries.
        research and development is at the heart        improved fire engineering techniques      While innovation generates an
        of innovation in the steel construction         leading to lower cost fire solutions      improvement in environmental
        sector. Dedicated teams at Corus are          • Developing improved methods for           performance, it also has a positive effect
                                                                                                                                                Offsite innovations
        continuously seeking to improve the             corrosion protection                      on the economic and social factors of the     Offsite product innovations in the steel
        environmental and structural                  • Developing newer and quicker              triple bottom line. For instance, steelwork   construction sector include significant
        performance of steel products and the           methods of core construction              is increasingly pre-engineered in a way       developments in the use of light-gauge
        efficiency of manufacturing, construction                                                 that makes pre-planning of operations         steel in buildings. Cold-rolled sections
        and finishing processes.                                                                  easier and more certain; a three              have now been widely adopted for




18                                                                                                                                                                                                                                         19

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Sustainable steel construction

  • 1. Sustainable steel construction Building a sustainable future Care has been taken to ensure that the contents of this publication are accurate, but Tata Steel Europe Limited and its subsidiaries do not accept responsibility or liability for errors or information that is found to be misleading. Corus and the BCSA care about the environment – this brochure is printed with biodegradable vegetable inks and using material with at least 80% recycled content. Corus Long Products The British Constructional PO Box 1 Steelwork Association Brigg Road 4 Whitehall Court Scunthorpe Westminster North Lincolnshire London DN16 1BP SW1A 2ES United Kingdom United Kingdom T: +44 (0) 1724 404040 T: +44 (0) 20 7839 8566 F: +44 (0) 1724 282040 F: +44 (0) 20 7976 1634 www.corusgroup.com www.steelconstruction.org
  • 2. Staythorpe Power Station, Newark (photograph: Severfield-Reeve Structures Ltd) Contents The steel construction sector – introduction . . . 03 Steel sector commitments . . . . . . . . . . . . . . . . . 04 Steel: the ultimate sustainable material . . . . . . . 06 BCSA Sustainability Charter . . . . . . . . . . . . . . . 08 The steel Sustainable procurement . . . . . . . . . . . . . . . . . . 09 Delivering the triple bottom line . . . . . . . . . . . . . 10 Design guidance . . . . . . . . . . . . . . . . . . . . . . . . 12 construction sector Target Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Sustainable champions for The steel sector – comprising the British Sustainability has what is often known the UK building industry Constructional Steelwork Association as a ‘triple bottom line’, comprising Mitigating climate change . . . . . . . . . . . . . . . . . 14 Buildings are responsible for almost half (BCSA), Corus and the Steel environmental, social and economic Construction Institute (SCI) – is delighted factors. Environmental issues receive the of the UK’s carbon emissions, half of its Thermal mass and CO2: facts and figures . . . . . 16 water consumption, around a third of its to be leading the way in developing a more sustainable construction industry most attention, but social and economic factors are also of vital importance, and landfill waste and a quarter of all raw for the UK. Our commitments range from this document sets out the benefits of Innovation in steel . . . . . . . . . . . . . . . . . . . . . . . 18 materials used in the economy. producing design guidance on creating steel to all three issues. It also underlines buildings that meet the Government’s the steel industry’s commitment to This means that the UK’s sustainable zero carbon objectives to researching the sustainable development, the unequalled development targets cannot be met environmental impact of steel in buildings sustainable benefits of steel as a building without a fundamental change to the way and developing products and processes material, the achievements of the sector in which buildings are constructed. The to reduce that impact. to date and its vision for the future. national targets for greenhouse gas emission reductions and the drive for buildings that generate zero carbon in operation present a huge challenge to the building industry – a challenge which the steel construction sector is playing a major part in overcoming. Lakeside Energy from Waste Plant, Colnbrook (photograph: Ros Orpin) 02 03
  • 3. Steel sector Reducing the carbon footprint of buildings is set to remain a top commitments priority for the steel construction sector Sustainability is already high on the Looking to the future agenda for all companies involved in the Today, and for the years to come, construction sector. The importance of the steel construction sector is sustainability will only increase in the committed to: coming years as Government legislation comes into full force and the subject is • Working with Government to meet better understood thanks to continuing the objectives of its sustainable research and development. construction strategy The growing role of steel • Providing design guidance and The steel construction sector in the UK information that allows designers to wholeheartedly embraces the push create buildings which reduce the towards greater sustainability in whole-life costs and environmental construction. Steel itself is an inherently burdens associated with buildings sustainable building material and is destined to play a significant role in • Providing design guidance and helping the construction sector achieve information that allows designers to its ambitious sustainable objectives. create buildings that can achieve the highest BREEAM ratings and which meet Government aspirations for zero-carbon building operation • Developing patterns of sustainable procurement consistent with the requirements of emerging standards in this area • Continuing to invest in research and development to reduce the carbon footprint of its processes and products • Providing industrial companies in the sector with the means of improving the performance of their businesses through sustainable business practices • Giving specifiers and procurement agencies the opportunity to identify key supply chain partners that share a commitment to sustainable construction. Opposite page Lorem ipsum dolor sit amet, consectetuer adipiscing elit. 04 Manchester Civil Justice Centre 19 05
  • 4. Steel: the ultimate sustainable material The sustainable qualities of steel are built in to the Hafod Eryri, the Snowdon visitor centre, is material. Simply choosing steel as a building material an exemplar in offsite construction (steelwork contractor: Evadx; photograph: enables specifiers to deliver unrivalled sustainability Ray Wood photography) performance – for life, and for all its subsequent lives. Manufactured from the most abundant are easily adaptable if the configuration in the construction process. fabrication phase can be recycled and Offsite construction – element on earth, iron, steel can be of the building needs to change. The Constructing a building from a used in the steelmaking process. Recycled content the sustainable choice recycled or reused endlessly without ability of steel to bridge long spans demounted structure is one of the detriment to its properties. Its superior means that steel buildings contain large most sustainable ways of creating Safe Recycled content is specified to strength-to-weight ratio means a little open-plan spaces which are easily a ‘new’ building. Industry surveys consistently The nature of the steel construction encourage recycling of materials steel goes a long way, giving architects reconfigured with partition walls. The demonstrate that steel is the safest process is the source of numerous complete flexibility to achieve their most steel frame itself can be adapted, with Fast construction material. Components are which would otherwise be sustainable benefits. All of the ambitious designs. Manufactured in a parts added or taken away, and its light The speed of steel construction has fabricated offsite in a safe, controlled disposed of. However, it is not a fabrication, testing and certification controlled factory environment, pre- weight means that extra floors can made it the framing material of choice factory environment. From here they are suitable driver for metals that are takes place in a safe, carefully engineered steel components are often be added without overloading for the UK construction sector. A shorter delivered to site and erected by a small already recovered and recycled delivered to site ready for rapid existing foundations. construction programme reduces number of skilled personnel. There is close to their maximum. Specifying controlled and monitored factory assembly, with no waste. disruption and disturbance around the minimal requirement for on-site cutting environment. Here, consistently high recycled content for steel does not Reusable site. Steel is relatively clean and quiet to or adjustment, and no need for the quality standards can be maintained Multicycling Because steel frames are essentially erect, and requires few site deliveries. time-consuming and potentially have any beneficial environmental and assured, with Steel can be reused repeatedly without a kit of parts, they can easily be Speed of construction delivers an hazardous shuttering and handling effect, but can distort the market each component manufactured ever losing its qualities as a building dismantled and reused. Bolted economic benefit too, which is operations associated with other and result in unnecessary transport to the exact specifications of material. This unique characteristic gives connections allow components to be fundamental to sustainable construction materials. costs and emissions. All steel is all steel a high value at all stages of its removed in prime condition and easily development. The shorter on-site period recyclable and will be multicycled each project. This leads to life cycle. The recovery infrastructure for reused either individually or en masse reduces the cost of preliminaries, Zero waste quicker, safer and more steel recycling is highly developed and as entire structures. It means that steel reduces the period of financing and When you specify steel for a building, many times without any artificial predictable on-site operations. highly efficient, and has been in place for components are perpetually reused in delivers a building that is operational you can rest assured that it is unlikely stimulus. decades. Current recovery rates from a continuous loop, and never sent faster – providing a quicker return from ever to become waste. Steel always has Offsite construction has clear demolition sites in the UK are 99 per to landfill. rent or sale. a value and is only ever sent to landfill as All new steel manufactured by environmental benefits, with cent for structural steelwork and 94 per a last resort. Waste generation is one of Corus has a significant recycled cent for all steel construction products – Demountable Manufactured the least sustainable aspects of on-site waste virtually eliminated content. The modern steelmaking figures that far exceed those for any Entire steel structures can be fully All steel components are manufactured construction. Choosing a steel-framed and fewer deliveries to site, cutting other construction material. dismantled and reconstructed in a in the controlled environment of a building is the simplest and most process requires the input of scrap carbon emissions associated with different location in a matter of days, fabrication workshop, where consistent effective way to reduce waste. Even and it is not possible to make steel transport. Steel construction has Adaptable without creating any dust and dirt, and structural elements with assured quality during steel manufacture and fabrication, without it. The average recycled always been carried out in this way, Significant environmental damage can very little noise. This demountable can be created to meet the specific any swarf or offcuts are recovered and content of structural steel used in be caused at the end of a building’s life capability is inherent in a steel building – requirements of each project. In this recycled in the steelmaking process. the UK is 60 per cent. making it an exemplar for when it has to be demolished and its it doesn’t need to be specially designed environment, steel parts can be easily sustainable offsite construction. materials scrapped. Steel-framed in and rarely requires any extra provision standardised, tested and certified. Any buildings, however, do not decay, and waste material produced during the 06 07
  • 5. Cabot Circus Footbridge, Bristol, in construction (photograph: SH Structures) Vulcan House, Sheffield: a BREEAM Excellent-rated building Raw materials are BCSA Sustainability Sustainable responsibly sourced by Corus, and the company champions environmentally responsible procurement The BCSA’s pioneering Sustainability Charter sets Charter environmental objectives for its members and measures performance against key sustainability criteria practices throughout its supply chains In 2005, the BCSA became the first • Operate their businesses to the highest The Charter has been used to help Corus gives confidence to all of its Downstream benefits Corporate Responsibility representative organisation to launch a ethical standards in efficient and improve understanding of sustainability supply chains that its materials are sustainability charter. The objective of financially sustainable ways, in order to among steel construction companies, as Corus also takes responsibility for For Corus, corporate responsibility responsibly sourced, to provide a route this charter is: undertake contracts that satisfy clients well as providing them with a tool to help managing the environmental impacts involves the integration of financial and for customers to obtain credits under the and add value for stakeholders them manage their businesses in more of its products once they leave its strategic goals with a commitment to the BREEAM family of certification schemes. sustainable ways. Charter Members also manufacturing facilities. Downstream, health, safety and well-being of its “To develop steel as a • Work to assess and minimise the effect agree to provide data which is used to Upstream influence the properties of its products and the employees and communities; a focus on information Corus provides to customers improving environmental performance sustainable form of of manufacturing and construction calculate sustainability Key Performance Corus is committed to minimising the can have a significant impact on the and providing sustainable products, and activities on the eco-efficiency of steel Indicators and benchmark their construction in terms of construction through its life cycle performance. environmental impact of its upstream environmental performance of completed conducting all aspects of its business economic viability, social operations. As a large customer, Corus is buildings and structures throughout with honesty and integrity. To read the • Work towards increasing the efficiency committed to wielding its influence over their life. Corporate Responsibility Report, please progress and environmental Sector commitments its global suppliers, encouraging them to visit www.corusgroup.com/ of use of resources and energy in steel A second objective of the Charter takes adopt responsible practices. To support Meeting sustainable responsibility responsibility.” construction by promoting the the BCSA’s sustainability initiative these efforts, Corus has an online recovery, reuse and recycling of steel beyond individual companies and supplier assessment tool which it uses to procurement expectations Member commitments • Foster the health and safety of requires the sector to engage directly screen potential suppliers, as well as to Corus has worked with the Building with building specifiers and bridge promote and monitor the performance of Research Establishment (BRE), the BCSA Member and Associate Member employees and others in the steel procurement agencies. The aim is to existing suppliers. Eden Project and other organisations companies that agree to be bound by construction industry, and operate develop suitable “green” specifications to develop its understanding of the the charter have to make a formal generally in a healthy, safe and for steel construction that draw on the construction industry’s requirements declaration of their commitment to environmentally sound manner established capabilities of BCSA Charter in relation to sustainable procurement. a set of sustainable principles, and Members in the supply chain. It supports the principles of BES 6001 to be assessed and monitored against • Demonstrate social responsibility by and is working to assess its products a range of environmental, social and promoting values and initiatives that to the requirements of this standard. economic criteria. show respect for people and communities associated with steel Charter Members formally declare that construction and with other they will adhere to the following aims organisations in the supply chain. and objectives: 08 09
  • 6. The Kids of Steel programme, where thousands of children across the country participate in a mini triathlon, is one of the many community projects that Corus have initiated Delivering the triple bottom line Sustainable construction is about more than delivering environmental benefits – it’s Castleford Footbridge plays a key role in a about reducing social and local social regeneration project economic impacts too The triple bottom line Economic benefits of steel • Steel also retains its value. Because • Steel construction enables structures it maintains all of its properties and to be demounted and rebuilt without There are three elements to Steel construction has numerous qualities for life, it is endlessly noisy and dusty demolition. That’s sustainability: environmental, social economic benefits: recyclable. At the end of a building’s beneficial to the local community and and economic – known as the ‘triple life, the most economic solution for leaves behind no environmental legacy bottom line’. The environmental element • Steel has a high strength-to-weight a steel-framed building is either to understandably receives the most ratio, so less of it is needed to make refurbish it or for its components to • The steel industry requires skilled, attention, but to be truly sustainable a a quality structure, and smaller be demounted and rebuilt elsewhere. settled workers. There is little need structure must also deliver economic foundations are required. This means or desire for an itinerant workforce, and social benefits. that material costs for a given building Social benefits of steel and as such it provides more stable will be lower with steel than with any employment than in some other alternative Underpinning every environmental other sectors benefit of steel is a social benefit, as the • Steel construction is quick. Quicker examples below demonstrate: • The high strength of steel enables it construction means lower labour costs to achieve long spans, creating bright, and fewer time-consuming • Steel facilitates rapid construction, airy buildings that are a pleasure to preliminaries. It also means that a resulting in less disruption to the live and work in. Steel structures don’t Material costs for a building is finished earlier, speeding up local community around the building given building will be lower degrade with age either, so they never the development process and enabling site. There are fewer vehicle look tired and outdated. building owners to achieve a faster movements to site, very little on-site with steel than with any return on their investment. That’s vital noise and zero waste other alternative in challenging economic times 10 11
  • 7. The stunning Cabot Circus roof, Bristol (photograph: MD & Associates) Design Best practice design guidance for steel construction is widely Target Zero available, supported by The steel construction sector is providing practical guidance online tools and resources for the construction sector guidance to underline its full commitment to supporting the Government’s drive towards zero carbon buildings The steel construction sector is Steel Essentials Tackling greenhouse Target Zero guidance committed to developing and gas emissions The Steel Essentials guide provides The steel construction sector is fully disseminating best-practice design helpful advice and useful reference The provisions of the 2007 Climate committed to supporting the guidance. A range of guidelines on across a number of steel construction Change Bill have committed the UK Government’s drive towards zero carbon implementing codes and standards has topics, including sustainability, health Government to a reduction in national buildings. It recognises that reliable data been published. This has been further and safety, fire protection, acoustic carbon emissions by 80 per cent is needed to help inform vital technical enhanced by extensions to the rules performance, structural design and compared to 1990 levels. Because decisions about building construction if which enable more innovative designs corrosion protection. A copy of this buildings in operation account for almost the Government’s zero carbon objective to be achieved. pocket guide can be ordered or half of all greenhouse gas emissions in is to be achieved. downloaded from the UK, the construction sector has a Steel construction guides www.steelessentials.info That’s why the BCSA and Corus have major role to play in helping to achieve The Steel Construction Institute (SCI) is this target. resolved to provide and disseminate this the leading provider of guidance on the Leading the transition much-needed information. They have use of steel in construction. It publishes Achieving such a drastic cut in commissioned AECOM to lead a £1m, around 15 new reports each year. Recent to Eurocodes three-year development project to greenhouse gas emissions from guides have covered: The steel construction sector is taking construction will require radical changes generate fully detailed and costed a leading role in the transition to to the way buildings are constructed solutions for five building types that meet • Modular buildings Eurocodes 3 and 4 in the UK. It has and used in this country. Recognising the emissions reduction targets set out • Floor vibrations developed a number of tools, including this fact, the Government has set by Government. Guidance for each of the • Acoustic performance and detailing publications, courses and online demanding targets for the industry. building types will be published over a • Thermal bridging information, giving architects and All new residential buildings must be 15-month period, starting in November • Energy efficient housing using light designers step-by-step guidance on zero carbon in operation by 2016 and 2009 with guidance for school buildings. We recognise that reliable steel framing. how to use the Eurocodes. all non-domestic buildings must meet To find out more please visit data is needed to help inform this requirement by 2019. www.targetzero.info The SCI has also created the As part of its commitment to supporting vital technical decisions about www.steelbiz.org website to give the new standards and in conjunction building construction if the those involved in steel construction with its partners in Europe, SCI has direct online access to up-to-date, developed a fast, free and easy route to Government’s zero-carbon high-quality technical information on the application of the Eurocodes objective is to be achieved. steel construction. through the multi-lingual www.access-steel.com website. 12 13
  • 8. Mitigating Steelmakers and steelwork contractors climate are successfully working together to cut the carbon dioxide emissions associated with change steelmaking and steel construction Lakeside Energy from Waste Plant, Colnbrook Today, carbon dioxide (CO2) emissions Corus is now highly proficient at Corus has made a commitment to ULCOS – consortium for emissions reduction from steelmaking are around 50 per cent recovering the gases arising from its ensure that all its calculation lower per tonne of steel than they were blast furnaces, coke ovens and steel methods and data are consistent 40 years ago. Nevertheless, the steel plants. The gases are reused for process with the standards set by the World The ULCOS (ultra-low CO2 • A new generation of blast furnaces construction sector recognises that it has heating and electricity generation. Steel Association and other steelmaking) project is a consortium that recycle top gas and capture a significant contribution to make in On-site generation now accounts for authoritative bodies. of 48 European companies and CO2 for storage further reducing global CO2 emissions. 40 per cent of all electricity used by organisations from 15 countries, • Direct reduction of iron Corus – equivalent to a 700,000 tonne supported by the European • Smelting reduction Developing environmental Commission. It has an ultimate target • Carbon-reducing fuel technologies, Carbon reduction cut in CO2 emissions from conventional best practice electricity generation. of a 50 per cent reduction in such as electrolysis, hydrogen cells achievements Manufacturers of finished steel products emissions per tonne of steel by 2050. and biomass. Corus has long been working to improve are also taking positive steps to reduce Embodied energy advice Corus is a major partner in ULCOS. The level of investment in this project Xstrata Aerial Walkway, Kew Gardens the efficiency of its processes, to save their environmental impacts. The BCSA energy and reduce its environmental The steel sector is committed to has developed a carbon footprinting tool The first phase involves research to (around €360M) is testament to the (photograph: Jane Wernick, Jane Wernick Associates) impact. The company recently improving the design advice available on for its Members, which all of its ‘Gold’ evaluate a new generation of commitment of the European steel established a Climate Change Taskforce the embodied energy of buildings and status Charter Members are required to steelmaking technologies, while the industry to change things for the to develop and implement its carbon- other structures. The updated advice will use. The data from this tool provides Key second phase will operate the most better and to develop innovative reduction strategy, with a target of provide information on the embodied Performance Indicators for each member promising of these on a technologies that not only benefit us reducing CO2 emissions by at least 20 energy and carbon in a range of building and is used by the BCSA to develop demonstration plant scale. It will today, but also generations to come. per cent per tonne of steel by 2020, types with different framing solutions. It best practice guidelines. focus on four areas: compared to 1990 levels. will help the industry to move away from a simplistic ‘per tonne’ calculation towards more accurate and complete ways of calculating embodied energy On-site generation now and carbon. accounts for 40 per cent of all electricity used by Corus – equivalent to a 700,000 tonne cut in CO2 emissions from conventional electricity generation 14 15
  • 9. Interior of Bridge Academy, Hackney, showing exposed composite flooring Thermal mass and CO2: facts Bridge Academy, Hackney, made excellent and figures use of exposed thermal mass (main photograph: Martine Hamilton Knight) The CO2 content of Carbon and energy impacts of Cradle to gate values The thermal mass myth Steel delivers optimum floor thickness structural steel steel products: There are other values in circulation for In modern buildings, the greatest Research shows that the optimum the carbon content of steel. Some are accessible mass is found in the concrete To calculate the environmental impacts of floor thickness required to achieve an Plate Sections Tubes HDG Purlins higher and some are lower than the floor slab. Independent research has steel manufacturing, the World Steel & rails effective thermal mass is readily values in the table opposite. Most other shown that the optimum thickness of Association adopts the ‘system expansion’ delivered by steel-framed buildings CO2 values have been derived by less concrete floor slab for providing thermal method of lifecycle assessment, which is (tonnes per 0.919 0.762 0.857 1.35 1.1 tonne of steel) rigorous methods than system mass is 75-100mm. This thickness of the preferred approach of the ISO 14040 There is a common misconception that Energy expansion. These other methods concrete floor slab is routinely available series of environmental standards. This 17.37 13.12 15.42 21.63 19.38 buildings must be heavyweight to (GJ per tonne generally rely on a cradle to gate analysis in almost all steel-framed buildings, approach considers all new steel to be part of steel) achieve an optimum thermal mass. Carbon dioxide of single global system of supply and and thus ignore the environmentally This myth has probably arisen because which are generally the lightest weight beneficial effect of recycling, which only form of construction. emissions associated demand. Credits are given for co-products It is standard practice to express these becomes apparent during the full cradle buildings such as churches are cool in used in the manufacturing process which the summer. However, the main reason with steel manufacture save energy or emissions, such as process figures on a per tonne basis. This may give to grave life cycle. Inferior cradle to gate that churches stay cool is because they Extra weight unnecessary the impression that steel has higher methods are used for comparison The extra weight associated with heavy, are kept low by effective gases being used to generate electricity. impacts than other construction products. because other material industries cannot have very few windows, which reduces bulky concrete frames is not required to solar gain. emissions reduction However, steel has a higher strength-to- provide robust cradle to grave data to improve thermal mass and is surplus to An example of the calculation method for weight ratio than most other structural the level of the steel industry. requirements. In fact, the extra mass of initiatives and extensive the carbon dioxide emissions associated materials meaning that one tonne of steel heavyweight concrete components may use of steel scrap with steel production can be viewed at goes a lot further. As a result, the CO2 actually increase the energy required to www.corusconstruction.com/ emissions associated with any steel heat and cool the building. sustainability building will be lower. 16 17
  • 10. The Slimdek flooring system is a result of extensive research and development work Innovation A ceaseless quest for improved performance, efficiency and sustainability drives continuous in steel The structural A-frame uniting 201, Bishopsgate and the Broadgate innovation in structural steel Tower, London products and processes Innovation is essential if the construction Recent research and development • Photovoltaic metal roof and wall dimensional model of the steel frame can structural elements such as purlins sector is to meet the UK Government’s projects in structural steel include: cladding – Corus is collaborating with be built in virtual reality, thus facilitating and rails, floor decking, supports for sustainable development agenda. Australian company Dyesol – a world detailed planning of the erection infill walls and demountable partitions The steel sector has long embraced • Improving the efficiency of composite leader in dye-sensitised systems – to procedure; steel is prefabricated offsite, and as framing for residential and innovation, in both product floor decks develop a metal roof and wall cladding which increases accuracy and reduces modular construction. development and process efficiency, • Developing improved standard product with dye-sensitised solar cell liability to errors that would generate site to help reduce the carbon footprint of connections (DSC) functionality. DSC is an hazards. All of these things improve These developments have increased steel construction. • Improving the thermal performance of emerging photovoltaic technology that health and safety: the number one the use of factory-made precision building cladding to enable steel- mimics photosynthesis in plants. priority, and a vital socially sustainable components in building construction, Dedicated research and framed industrial buildings to meet the factor. Offsite innovation also has a reducing the need for site-based development new performance criteria for Part L of Innovation and the triple positive economic impact, reducing time adjustment and finishing trades. the Building Regulations required on site, as well as the need for Thorough, long-term and rigorous • Supporting the development of bottom line expensive site preliminaries. research and development is at the heart improved fire engineering techniques While innovation generates an of innovation in the steel construction leading to lower cost fire solutions improvement in environmental sector. Dedicated teams at Corus are • Developing improved methods for performance, it also has a positive effect Offsite innovations continuously seeking to improve the corrosion protection on the economic and social factors of the Offsite product innovations in the steel environmental and structural • Developing newer and quicker triple bottom line. For instance, steelwork construction sector include significant performance of steel products and the methods of core construction is increasingly pre-engineered in a way developments in the use of light-gauge efficiency of manufacturing, construction that makes pre-planning of operations steel in buildings. Cold-rolled sections and finishing processes. easier and more certain; a three have now been widely adopted for 18 19