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SADIKUN LUBE OIL
                      BLENDING PLANT

                     PT. Sadikun Niagamas Raya
                        Jalan Diponegoro Km. 43 No. 62
                             Tambun, Bekasi 17510
                             Jawa Barat - Indonesia



Menara Era #10-05
Jakarta, Indonesia
P: 021-3862426
F: 021-3863448
CERTIFICATE QUALITY




PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   2
PRODUCT INTRODUCTION
Our lubricant products :
 • Automotive
 • Industrial
 • Metal Working Fluid
 • Specialty Lubricant




PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   3
AUTOMOTIVE LUBRICANTS
•    Brake Fluid
•    Automatic Transmission Fluid (ATF)
•    Automotive Gear Oil
•    Diesel Engine Oil
•    Heavy Duty Diesel Engine Oil
•    High Performance Diesel Engine Oil
•    Mono/Multi grade Diesel Engine Oil
•    Mono/Multi grade Gasoline Engine Oil
•    Etc.

PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   4
INDUSTRIAL LUBRICANTS
•    Industrial Gear Lubricant
•    Heat Transfer Oil
•    Synthetic Turbine Oil
•    Mineral Gas and Steam Turbine oils
•    Fire Resistant Hydraulic Fluid
•    Hydraulic Lubricant
•    Mineral Compressor Lubricant
•    Synthetic Compressor Lubricant
•    Circulating Oil
•    Etc.

PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   5
METAL WORKING FLUID
           & SPECIALTY LUBRICANTS
•    Metal Working Fluids
•    Semi Synthetic Metal Working Fluids
•    Grinding Fluid
•    Electrical Discharge Machine
•    Honing Metal Oil
•    Metal Forming Lubricants
•    Extreme Pressure Neat Cutting Oil
•    Rust Guard
•    Slideway Oil
•    Etc.

PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   6
BLENDING CAPACITY
•    T Dec Ss 1             = 1.5 KL x 3 Shift   = 4.5 KL
•    T B Ss 1               = 3 KL x 3 Shift     = 9 KL
•    T B V & VI             = 40 KL x 3 Shift    = 120 KL
•    T Dec 5 & 6            = 6 KL x 3 Shift     = 18 KL
•    T Dum 5 & 6            = 1.5 KL x 3 Shift   = 4.5 KL
•    Total Capacity         = 156 KL x 300 working days
                            = 46,800 KL/Year

 Produce base on demand, special order and minimum quantity
  stocks (Zero inventory and just in time order, minimum stocks
  maximum order).
PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   7
BASE OIL STORAGE TANK
                            •      T 3 = 60 KL
                            •      T 4 = 60 KL
                            •      T 5 = 120 KL
                            •      T 6 = 500 KL
                            •      T 7 = 120 KL
                            •      T 8 = 120 KL
                            •      T W = 30 KL
                            •      Total = +/- 1.000 KL

PT. Sadikun Niagamas Raya       Lube Oil Blending Plant - Company Profile   8
FACILITY AND EQUIPMENTS
•     Office Building and Plant
•     Tank Yard
•     Pump House
•     Generator Set
•     Boiler
•     Compressor
•     Blending Plant with Load Cell’s
•     Pipe Line
•     Storage Tank / Finish Product Tank
•     Truck Scale and Loading Arm
•     Filling Drum
PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   9
FACTORY LAYOUT




PT. Sadikun Niagamas Raya     Lube Oil Blending Plant - Company Profile   10
OFFICE BUILDING AND PLANT




PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   11
STORAGE TANKYARD




Storage Tanks :
• 1 Tank HSD (Cap. 15 KL)
• 1 Tank MFO (Cap. 60 KL)
• 6 Tanks Base Oil (Total Cap. +/- 1,000 KL)
PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   12
RAW MATERIAL &
                                          FINISHED PRODUCT
                                                WAREHOUSE




Capacity:
 Warehouse 1 = 800 drums
 Warehouse 2 = 600 drums

PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   13
OPEN SHED




PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   14
HOUSE OF PUMP



                                                                           HSD Pump
                                                                           MFO Pump
                                                                           Base Oil Pumps




PT. Sadikun Niagamas Raya     Lube Oil Blending Plant - Company Profile                 15
GENERATOR SET


                                                   Capacity : 340 KVA
                                                   Engine : Mercedes Benz
                                                   Generator : Stanford




PT. Sadikun Niagamas Raya     Lube Oil Blending Plant - Company Profile      16
STEAM BOILER




                     Capacity : 5 ton saturated steam/hours


PT. Sadikun Niagamas Raya     Lube Oil Blending Plant - Company Profile   17
COMPRESSOR & AIR DRYER




PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   18
BLENDING PLANT

                                                                          Large to Small
                                                                          Capacity:
                                                                           20 KL
                                                                           3 KL
                                                                           1.5 KL
                                                                           0.8 KL




PT. Sadikun Niagamas Raya     Lube Oil Blending Plant - Company Profile                    19
BLENDING TANK




PT. Sadikun Niagamas Raya     Lube Oil Blending Plant - Company Profile   20
LOAD CONTROLLER &
                       PNEUMATIC VALVE




PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   21
LOAD CELL BLENDING TANK
                & FLRXIBLE PIPE




PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   22
TANK STIRRER




PT. Sadikun Niagamas Raya    Lube Oil Blending Plant - Company Profile   23
CIRCULATION PUMPS




PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   24
BASE OIL PIPELINE
                      FROM STORAGE TANK




PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   25
TRUCK SCALE & LOADING ARM




PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   26
DRUM FILLING FACILITY




PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   27
LABORATORY EQUIPMENT
1. AAS (Atomic Absorption Spectrophotometer)




 Determining metal content (Fe, Cu, Cr, Pb, Al and Si) in the oils.

PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   28
LABORATORY EQUIPMENT
2. CCS (Cold Cranking Simulator)




 Determining the dynamic viscosity of the multigrade oils at
  the temperature of -5oC to -35oC.
 Method : ASTM D5293
PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   29
LABORATORY EQUIPMENT
3. Density Meter

                                                                Determining relative
                                                                 density or specific
                                                                 gravity of the oils at
                                                                 temperature of 15oC
                                                                Method : ASTM D4052




PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile                30
LABORATORY EQUIPMENT
4. Lovibond

                                                          Determining the ASTM
                                                           color of the oils
                                                          Method : ASTM D1500




PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile             31
LABORATORY EQUIPMENT
5. Foaming Tendency/Stability




      Determining foaming characteristic of lubricating oils at
       24°C and 93.5°C.
      Method : ASTM D892
PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   32
LABORATORY EQUIPMENT
6. FTIR (Fourier Transfer Infra Red)




      Determining the ‘Finger Print’ of the oils and detecting
       nitration, oxidation, soot, sulfation and water

PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   33
LABORATORY EQUIPMENT
7. Particle Size dan Distribusi Particle

                                                             Determining the amount
                                                              of particle with diameter
                                                              size of 0 to 50 mm in the
                                                              oils.




PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile               34
LABORATORY EQUIPMENT
8. Distillation – Water Content




          Determining the amount of water content in the oils
          Method : ASTM D95

PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   35
LABORATORY EQUIPMENT
9. pH Meter




      Determining pH of emulsion or water base oils

PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   36
LABORATORY EQUIPMENT
10. Acid-Base Tritator

                                                     Determining Total Acid
                                                      Number, Total Base
                                                      Number and water content
                                                      of the oils
                                                     Method : ASTM D664,
                                                      ASTM D2896 and Karl
                                                      Fisher.



PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile        37
LABORATORY EQUIPMENT
11. Flash Point (COC and PMCC)
                                                    Determining the flash point of
                                                     lubricating oils.
                                                    Cleveland Open Cup (COC) is
                                                     used in open condition (79oC
                                                     to 400oC)
                                                    Pensky-Martens Close Cup
                                                     (PMCC) is used in equilibrium
                                                     condition (40oC to 250oC)
            COC             PMCC                    Method : ASTM D92 and
                                                     ASTM D93.

PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile             38
LABORATORY EQUIPMENT
12. Viscometer Bath




                            40oC                                               100oC

  Determining Kinematic Viscosity of lubricating oils at 40 oC
   and 100oC.
  Method : ASTM D455

PT. Sadikun Niagamas Raya          Lube Oil Blending Plant - Company Profile           39
LABORATORY EQUIPMENT
13. Water Separate-ability

                                                    Determining the water
                                                     separation characteristics of
                                                     oils subject to water
                                                     contamination and turbulence
                                                    Method : ASTM D1401




PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile          40
THANKS FOR YOUR ATTENTION
PT. Sadikun Niagamas Raya   Lube Oil Blending Plant - Company Profile   41

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Sadikun lube oil blending plant 2013

  • 1. SADIKUN LUBE OIL BLENDING PLANT PT. Sadikun Niagamas Raya Jalan Diponegoro Km. 43 No. 62 Tambun, Bekasi 17510 Jawa Barat - Indonesia Menara Era #10-05 Jakarta, Indonesia P: 021-3862426 F: 021-3863448
  • 2. CERTIFICATE QUALITY PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 2
  • 3. PRODUCT INTRODUCTION Our lubricant products : • Automotive • Industrial • Metal Working Fluid • Specialty Lubricant PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 3
  • 4. AUTOMOTIVE LUBRICANTS • Brake Fluid • Automatic Transmission Fluid (ATF) • Automotive Gear Oil • Diesel Engine Oil • Heavy Duty Diesel Engine Oil • High Performance Diesel Engine Oil • Mono/Multi grade Diesel Engine Oil • Mono/Multi grade Gasoline Engine Oil • Etc. PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 4
  • 5. INDUSTRIAL LUBRICANTS • Industrial Gear Lubricant • Heat Transfer Oil • Synthetic Turbine Oil • Mineral Gas and Steam Turbine oils • Fire Resistant Hydraulic Fluid • Hydraulic Lubricant • Mineral Compressor Lubricant • Synthetic Compressor Lubricant • Circulating Oil • Etc. PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 5
  • 6. METAL WORKING FLUID & SPECIALTY LUBRICANTS • Metal Working Fluids • Semi Synthetic Metal Working Fluids • Grinding Fluid • Electrical Discharge Machine • Honing Metal Oil • Metal Forming Lubricants • Extreme Pressure Neat Cutting Oil • Rust Guard • Slideway Oil • Etc. PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 6
  • 7. BLENDING CAPACITY • T Dec Ss 1 = 1.5 KL x 3 Shift = 4.5 KL • T B Ss 1 = 3 KL x 3 Shift = 9 KL • T B V & VI = 40 KL x 3 Shift = 120 KL • T Dec 5 & 6 = 6 KL x 3 Shift = 18 KL • T Dum 5 & 6 = 1.5 KL x 3 Shift = 4.5 KL • Total Capacity = 156 KL x 300 working days = 46,800 KL/Year  Produce base on demand, special order and minimum quantity stocks (Zero inventory and just in time order, minimum stocks maximum order). PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 7
  • 8. BASE OIL STORAGE TANK • T 3 = 60 KL • T 4 = 60 KL • T 5 = 120 KL • T 6 = 500 KL • T 7 = 120 KL • T 8 = 120 KL • T W = 30 KL • Total = +/- 1.000 KL PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 8
  • 9. FACILITY AND EQUIPMENTS • Office Building and Plant • Tank Yard • Pump House • Generator Set • Boiler • Compressor • Blending Plant with Load Cell’s • Pipe Line • Storage Tank / Finish Product Tank • Truck Scale and Loading Arm • Filling Drum PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 9
  • 10. FACTORY LAYOUT PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 10
  • 11. OFFICE BUILDING AND PLANT PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 11
  • 12. STORAGE TANKYARD Storage Tanks : • 1 Tank HSD (Cap. 15 KL) • 1 Tank MFO (Cap. 60 KL) • 6 Tanks Base Oil (Total Cap. +/- 1,000 KL) PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 12
  • 13. RAW MATERIAL & FINISHED PRODUCT WAREHOUSE Capacity:  Warehouse 1 = 800 drums  Warehouse 2 = 600 drums PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 13
  • 14. OPEN SHED PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 14
  • 15. HOUSE OF PUMP  HSD Pump  MFO Pump  Base Oil Pumps PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 15
  • 16. GENERATOR SET  Capacity : 340 KVA  Engine : Mercedes Benz  Generator : Stanford PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 16
  • 17. STEAM BOILER  Capacity : 5 ton saturated steam/hours PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 17
  • 18. COMPRESSOR & AIR DRYER PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 18
  • 19. BLENDING PLANT Large to Small Capacity:  20 KL  3 KL  1.5 KL  0.8 KL PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 19
  • 20. BLENDING TANK PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 20
  • 21. LOAD CONTROLLER & PNEUMATIC VALVE PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 21
  • 22. LOAD CELL BLENDING TANK & FLRXIBLE PIPE PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 22
  • 23. TANK STIRRER PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 23
  • 24. CIRCULATION PUMPS PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 24
  • 25. BASE OIL PIPELINE FROM STORAGE TANK PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 25
  • 26. TRUCK SCALE & LOADING ARM PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 26
  • 27. DRUM FILLING FACILITY PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 27
  • 28. LABORATORY EQUIPMENT 1. AAS (Atomic Absorption Spectrophotometer)  Determining metal content (Fe, Cu, Cr, Pb, Al and Si) in the oils. PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 28
  • 29. LABORATORY EQUIPMENT 2. CCS (Cold Cranking Simulator)  Determining the dynamic viscosity of the multigrade oils at the temperature of -5oC to -35oC.  Method : ASTM D5293 PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 29
  • 30. LABORATORY EQUIPMENT 3. Density Meter  Determining relative density or specific gravity of the oils at temperature of 15oC  Method : ASTM D4052 PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 30
  • 31. LABORATORY EQUIPMENT 4. Lovibond  Determining the ASTM color of the oils  Method : ASTM D1500 PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 31
  • 32. LABORATORY EQUIPMENT 5. Foaming Tendency/Stability  Determining foaming characteristic of lubricating oils at 24°C and 93.5°C.  Method : ASTM D892 PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 32
  • 33. LABORATORY EQUIPMENT 6. FTIR (Fourier Transfer Infra Red)  Determining the ‘Finger Print’ of the oils and detecting nitration, oxidation, soot, sulfation and water PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 33
  • 34. LABORATORY EQUIPMENT 7. Particle Size dan Distribusi Particle  Determining the amount of particle with diameter size of 0 to 50 mm in the oils. PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 34
  • 35. LABORATORY EQUIPMENT 8. Distillation – Water Content  Determining the amount of water content in the oils  Method : ASTM D95 PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 35
  • 36. LABORATORY EQUIPMENT 9. pH Meter  Determining pH of emulsion or water base oils PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 36
  • 37. LABORATORY EQUIPMENT 10. Acid-Base Tritator  Determining Total Acid Number, Total Base Number and water content of the oils  Method : ASTM D664, ASTM D2896 and Karl Fisher. PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 37
  • 38. LABORATORY EQUIPMENT 11. Flash Point (COC and PMCC)  Determining the flash point of lubricating oils.  Cleveland Open Cup (COC) is used in open condition (79oC to 400oC)  Pensky-Martens Close Cup (PMCC) is used in equilibrium condition (40oC to 250oC) COC PMCC  Method : ASTM D92 and ASTM D93. PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 38
  • 39. LABORATORY EQUIPMENT 12. Viscometer Bath 40oC 100oC  Determining Kinematic Viscosity of lubricating oils at 40 oC and 100oC.  Method : ASTM D455 PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 39
  • 40. LABORATORY EQUIPMENT 13. Water Separate-ability  Determining the water separation characteristics of oils subject to water contamination and turbulence  Method : ASTM D1401 PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 40
  • 41. THANKS FOR YOUR ATTENTION PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 41