Freeze dried vegetables industry, freeze dehydrated vegetables manufacturing plant, detailed project report, profile, business plan, industry trends, market research, survey

Freeze Dried
Vegetables Industry
Freeze Dehydrated Vegetables
Manufacturing Plant, Detailed Project Report, Profile, Business Plan,
Industry Trends, Market Research, Survey, Manufacturing Process,
Machinery, Raw Materials, Feasibility Study, Investment Opportunities,
Cost and Revenue, Plant Economics, Production Schedule, Working
Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project,
Projected Balance Sheets, Profitability Ratios, Break Even Analysis

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Introduction
All vegetables come with high complex carbohydrate values, and this doesn't
change during the freeze-drying process. Dehydrated fruits and veggies are
compacted and calorie-dense and the freeze-dried fruits have calorie values
equal to its fresh counterparts. Fruits and vegetables can be eaten in
combination to provide all 180 vitamins and minerals as body needs.
The great thing about freeze-dried vegetables is that they can be prepared by
just adding water. You can also eat them straight out of the package. Since they
maintain all their texture and flavor, you can use them in any recipe too.
Dehydrated Vegetables are easy to cook and do not require any cutting and
chopping before adding them to food.

According to Food and Agriculture Organization Increasing fruit and vegetable
consumption becomes a global priority. The fruits and vegetables are
indispensable because they are full of vitamins and minerals, which serve an
array of important functions in the body.
Rising demand of food products with longer shelf life coupled with the
increasing demand of seasonal products across the year is supporting the
growth of dehydrated food market during the forecast period.
World demand for dried and dehydrated vegetables is expected to increase
over the long term as industrialized countries develop new markets and end-
uses for these products. Being the prime export producers, developing
countries are expected to gradually enlarge their share of the total export
market.

Known as fruit and vegetable basket of the world, India produces a wide variety. It ranks second in
fruits and vegetables production in the world, after China. India is the largest producer of ginger
and okra amongst vegetables and ranks second in production of potatoes, onions, cauliflowers,
brinjal, cabbages,etc.contribute largely to thevegetable export basket.
India is the major producer of dried & Preserved Vegetable Like Preserved Onions, Cucumber &
Gherkins, provisionally preserved, Mushrooms of the gensusagaricus, Other mushrooms and
truffles, Green Pepper in Brine, Dried Truffles, Asparagus Dried, Dehydrated Garlic Powder,
Dehydrated Garlic Flakes, Garlic Dried, Potatoes Dried, Grams, Grams Dal, Onion
Prepared/Preserved etc.

Many non-traditional vegetables mainly processed cucumber
and gherkins and other vegetables produced like asparagus,
celery, bell pepper, sweet corn, green and lime beans and
organically grown vegetables are also being increasingly
exported.
The market is limited to Indian houses due to social
environment and availability of fresh vegetable throughout the
year but it has good potential in food processing industries,
defense, pharmaceutical industries, hotels and restaurants,
caterers, etc. Besides, it has good export potential especially as
one of the processed products.

India enjoys a host of favourable factors for growing a
variety of vegetables, such as conducive agro-climatic
conditions, huge domestic market and availability of cheap
labour. So there is a tremendous potential to increase
overall production of vegetables and create a sufficient
export surplus.
With growing incomes, changing lifestyles and hectic daily
schedule, market for dehydrated vegetables is growing
especially in urban areas. Proper placement of products in
the departmental stores, super markets, shopping malls
etc. backed-up by publicity is the key to success.

Few Indian Major Players are as under
Agro Dutch Inds. Ltd.
Amalgam Foods Ltd.
Classic Mushrooms Ltd.
Flex Foods Ltd.
Himalya International Ltd.
Kohinoor Foods Ltd.
Ovobel Foods Ltd.
Saraf Foods Ltd.

Project at a Glance
COST OF PROJECT MEANS OF FINANCE
Particulars Existing Proposed Total Particulars Existing
Propose
d Total
Land & Site
Development Exp. 0.00 55.00 55.00Capital 0.00 143.11 143.11
Buildings 0.00 85.10 85.10Share Premium 0.00 0.00 0.00
Plant & Machineries 0.00 336.00 336.00
Other Type Share
Capital 0.00 0.00 0.00
Motor Vehicles 0.00 6.00 6.00Reserves & Surplus 0.00 0.00 0.00
Office Automation
Equipments 0.00 27.00 27.00Cash Subsidy 0.00 0.00 0.00
Technical Knowhow Fees
& Exp. 0.00 15.00 15.00Internal Cash Accruals 0.00 0.00 0.00
Franchise & Other
Deposits 0.00 0.00 0.00
Long/Medium Term
Borrowings 0.00 429.34 429.34
Preliminary& Pre-
operative Exp 0.00 2.00 2.00Debentures / Bonds 0.00 0.00 0.00
Provision for
Contingencies 0.00 31.00 31.00
Unsecured
Loans/Deposits 0.00 0.00 0.00
Margin Money - Working
Capital 0.00 15.35 15.35
TOTAL 0.00 572.45 572.45TOTAL 0.00 572.45 572.45

Project at a Glance
Year Annualised Book
Value
Debt Dividen
d
Retained
Earnings
Payout Probabl
e
Market
Price
P/E
Ratio
Yield Price/
Book Value
EPS CEPS Per Share
Per
Share Per Share
No.of
Times
Rs Rs Rs Rs Rs % Rs % Rs %
1-
2 4.39 9.17 14.39 24.00 0.00
100.0
0 4.39 0.00 4.39 1.00 0.00
2-3 7.00 11.11 21.39 18.00 0.00
100.0
0 7.00 0.00 7.00 1.00 0.00
3-4 9.58 13.13 30.97 12.00 0.00
100.0
0 9.58 0.00 9.58 1.00 0.00
4-5 12.11 15.17 43.08 6.00 0.00
100.0
0 12.11 0.00 12.11 1.00 0.00
5-6 14.55 17.20 57.63 0.00 0.00
100.0
0 14.55 0.00 14.55 1.00 0.00

Project at a Glance
Year D. S. C. R. Debt / -
Deposi
ts Debt
Equity
as-
Equity
Total
Net
Worth
Return
on Net
Worth
Profitability Ratio Assets
Turnov
er Ratio
Curren
t Ratio
Individ
ual
Cumulat
ive
Overa
ll
GPM PBT PAT Net
Contri
bution
P/V
Ratio
(Number of times)
(Number of
times) % % % % % %
Initial 3.00 3.00
1-2 1.34 1.34 1.67 1.67 1.81 31.90% 16.56% 13.29% 429.12
90.71
% 0.84 0.78
2-3 1.59 1.46 0.84 0.84 0.95 38.14% 26.40% 18.15% 500.53
90.70
% 0.94 1.40
3-4 1.90 1.60 1.91 0.39 0.39 0.47 42.35% 33.29% 21.74% 572.03
90.70
% 0.98 2.22
4-
5 2.28 1.74 0.14 0.14 0.21 45.21% 38.21% 24.42% 643.54
90.70
% 0.97 3.22
5-
6 2.74 1.91 0.00 0.00 0.05 47.13% 41.74% 26.41% 715.04
90.69
% 0.91 12.70

Project at a Glance
BEP
BEP - Maximum Utilisation Year 5
Cash BEP (% of Installed Capacity) 48.68%
Total BEP (% of Installed Capacity) 53.97%
IRR, PAYBACK and FACR
Internal Rate of Return .. ( In %age ) 24.19%
Payback Period of the Project is ( In Years )
2 Years 4
Months
Fixed Assets Coverage Ratio ( No. of times ) 2.557

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Major Queries/Questions Answered in the Report?
1. What is Freeze Dehydrated Vegetables industry ?
2. How has the Freeze Dried Vegetables industry
performed so far and how will it perform in the
coming years ?
3. What is the Project Feasibility of a Freeze Dried
Vegetables Plant ?
4. What are the requirements of Working Capital for
setting up a Freeze Dehydrated Vegetables plant ?

5. What is the structure of the Freeze Dehydrated
Vegetables Business and who are the key/major
players ?
6. What is the total project cost for setting up Freeze
Dried Vegetables plant ?
7. What are the operating costs for setting up a
Freeze Dehydrated Vegetables plant ?
8. What are the machinery and equipment
requirements for setting up a Freeze Dried
Vegetables plant ?

9. Who are the Suppliers and Manufacturers of
Plant & Machinery for setting up a Freeze Dried
Vegetables plant ?
10. What are the requirements of raw material for
setting up a Freeze Dehydrated Vegetables plant ?
11. Who are the Suppliers and Manufacturers of Raw
materials for setting up a Freeze Dehydrated
Vegetables plant ?
12. What is the Manufacturing Process and
Formulations of a Freeze Dried Vegetables plant ?

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13. What is the total size of land required for setting
up a Freeze Dried Vegetables plant ?
14. What will be the income and expenditures for a
Freeze Dried Vegetables plant ?
15. What are the Projected Balance Sheets of a Freeze
Dehydrated Vegetables plant ?
16. What are the requirement of utilities and
overheads for setting up a Freeze Dried Vegetables
plant?
17. What is the Built up Area Requirement and cost
for setting up a Freeze Dried Vegetables Business?

18. What are the Personnel (Manpower)
Requirements for setting up a Freeze Dried
Vegetables Business?
19. What are Statistics of Import & Export for
Freeze Dehydrated Vegetables?
20. What is the time required to break-even?
21.What is the Break-Even Analysis of a Freeze
Dried Vegetables plant?
22.What are the Project financials of a Freeze
Dehydrated Vegetables plant?
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23. What are the Profitability Ratios of a Freeze
Dried Vegetables plant?
24. What is the Sensitivity Analysis-Price/Volume of
a Freeze Dried Vegetables plant?
25. What are the Projected Pay-Back Period and
IRR of a Freeze Dried Vegetables plant?
26. What is the Process Flow Sheet Diagram of a
Freeze Dried Vegetables project?

27. What are the Market Opportunities for setting
up a Freeze Dried Vegetables plant?
28. What is the Market Study and Assessment for
setting up a Freeze Dried Vegetables plant?
29. What is the Plant Layout for setting up a
Freeze Dried Vegetables Business?

Table of Contents
of the
Project Report

1 DISTRICT PROFILE & GEOTECHNICAL SITE
CHARACTERIZATION
1.1. LOCATION & GEOGRAPHICAL AREA
1.2. TOPOGRAPHY
1.3. DEMOGRAPHICS
1.4. MAP
1.5. INDUSTRY AT A GLANCE
1.6. LARGE SCALE INDUSTRIES / PUBLIC
SECTOR UNDERTAKINGS
1.7. MEDIUM SCALE ENTERPRISES
1.8. SERVICE ENTERPRISES
1.9. POTENTIAL FOR NEW MSMES
1.10. TRANSPORT
2. INTRODUCTION

2.1. FREEZE DRIED VEGETABLES THAT HAVE
POTENTIAL MARKET
3. APPLICATION OF FREEZE DRIED VEGETABLES
4. BENEFITS OF FREEZE-DRYING
4.1. SHELF-STABLE
4.2. LIGHT WEIGHT
4.3. FAST REHYDRATION TIME
4.4. TASTE
5. B.I.S. SPECIFICATION
5.1. IS 14267-3 (1995): QUICK FROZEN
VEGETABLES, PART 3: QUICK FROZEN SPINACH
[FAD 10: PROCESSED FRUITS AND VEGETABLE
PRODUCTS]

6. MARKET SURVEY
6.1. SCENARIO OF INDIAN FROZEN FOOD &
VEGETABLE INDUSTRY
6.2. MAJOR PLAYERS
6.3. QUALITY AND MARKETING SUCCESS
6.4. EXPORT OF VEGETABLES
6.5. MAJOR CHALLENGES FACED BY THE INDIAN
INDUSTRY
7. FINANCIALS & COMPARISON OF MAJOR INDIAN
PLAYERS/COMPANIES
7.1. ABOUT FINANCIAL STATEMENTS OF CMIE
DATABASE
7.2. PROFITS & APPROPRIATIONS

7.3. TOTAL LIABILITIES
7.4. TOTAL ASSETS
7.5. NET CASH FLOW FROM OPERATING ACTIVITIES
7.6. SECTION – I
7.6.1. Name of Company with Contact Details
7.6.2. Name of Director(S)
7.6.3. Plant Capacity
7.6.4. Location of Plant
7.6.5. Name of Raw Material(S) Consumed With Quantity & Cost
7.7. SECTION – II
7.7.1. Assets
7.7.2. Cash Flow
7.7.3. Cost as % Ge of Sales
7.7.4. Forex Transaction
7.7.5. Growth in Assets & Liabilities
7.7.6. Growth in Income & Expenditure

7.7.7. Income & Expenditure
7.7.8. Liabilities
7.7.9. Liquidity Ratios
7.7.10.Profitability Ratio
7.7.11.Profits
7.7.12.Return Ratios
7.7.13.Structure of Assets & Liabilities (%)
7.7.14.Working Capital & Turnover Ratios
8. IMPORT & EXPORT STATISTICS DATA OF INDIA
8.1. EXPORT STATISTICS DATA FOR DRIED VEGETABLE
8.2. IMPORT STATISTICS DATA FOR DRIED VEGETABLE
9. PRESENT MANUFACTURERS

10. FOOD LAWS & REGULATIONS
10.1. CODEX STANDARDS
10.2. QUALITY CONTROL
11. HAZARD ANALYSIS AND CRITICAL CENTRAL POINT
12. PRINCIPLES OF FREEZE-DRYING
12.1. CONDENSER COIL FOR AUTOMATIC DEFROSTING
13. MANUFACTURING PROCESS
13.1. TESTING AND PREPARATION
13.2. PACKAGING
13.3. QUALITY CONTROL

14. PROCESS FLOW DIAGRAM
15. SUPPLIERS OF PLANT & MACHINERY
15.1. PACKAGING MACHINERY
15.2. MISC. MATERIAL HANDLING EQUIPMENTS
15.3. PIPELINE & FITTINGS
15.4. FIRE FIGHTING SYSTEM
15.5. LABORATORY EQUIPMENT
16. SUPPLIERS OF RAW MATERIAL
16.1. LAB CHEMICALS
16.2. PRINTED PACKING BAG

17. PRODUCT, MACHINERY & RAW MATERIAL
PHOTOGRAPHS
17.1. FREEZE DRIED VEGETABLES
17.2. MACHINERY PHOTOGRAPHS
17.3. PACKING MACHINE
17.4. RAW VEGETABLES
18. PLANT LAYOUT
19. QUOTATION OF PLANT, MACHINERY AND
EQUIPMENTS FROM SUPPLIER

Project Financials
• Project at a Glance Annexure
• Assumptions for Profitability workings ………………………..1
• Plant Economics…………………………………………………..2
• Production Schedule………………………………………………3
• Land & Building……………………………………………….……4
Factory Land & Building
Site Development Expenses

• Plant & Machinery……………………………………………..……..5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)
• Other Fixed Assets………………………………………..........….......6
Furniture & Fixtures
Pre-operative and Preliminary Expenses
Technical Knowhow
Provision of Contingencies
• Working Capital Requirement Per Month……………………….…7
Raw Material
Packing Material
Lab & ETP Chemical Cost
Consumable Store

• Overheads Required Per Month and Per Annum………….…….…8
Utilities & Overheads (Power, Water and Fuel Expenses etc.)
Royalty and Other Charges
Selling and Distribution Expenses
• Salary and Wages …………………………………………....……..9
• Turnover Per Annum ……………………………………….....…10
• Share Capital…………………………………………………….....11
Equity Capital
Preference Share Capital

• Annexure 1 :: Cost of Project and Means of Finance
• Annexure 2 :: Profitability and Net Cash Accruals
 Revenue/Income/Realisation
 Expenses/Cost of Products/Services/Items
 Gross Profit
 Financial Charges
 Total Cost of Sales
 Net Profit After Taxes
 Net Cash Accruals

• Annexure 3 :: Assessment of Working Capital requirements
 Current Assets
 Gross Working Capital
 Current Liabilities
 Net Working Capital
 Working Note for Calculation of Work-in-process
• Annexure 4 :: Sources and Disposition of Funds

• Annexure 5 :: Projected Balance Sheets
 ROI (Average of Fixed Assets)
 RONW (Average of Share Capital)
 ROI (Average of Total Assets)
• Annexure 6 :: Profitability Ratios
 D.S.C.R
 Earnings Per Share (EPS)
 Debt Equity Ratio

• Annexure 7 :: Break-Even Analysis
 Variable Cost & Expenses
 Semi-Variable/Semi-Fixed Expenses
 Profit Volume Ratio (PVR)
 Fixed Expenses / Cost
 B.E.P

• Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume
 Resultant N.P.B.T
 Resultant D.S.C.R
 Resultant PV Ratio
 Resultant DER
 Resultant ROI
 Resultant BEP

• Annexure 12 :: Shareholding Pattern and Stake Status
 Equity Capital
 Preference Share Capital
• Annexure 13 :: Quantitative Details-Output/Sales/Stocks
 Determined Capacity P.A of Products/Services
 Achievable Efficiency/Yield % of Products/Services/Items
 Net Usable Load/Capacity of Products/Services/Items
 Expected Sales/ Revenue/ Income of Products/ Services/ Items

• Annexure 14 :: Product wise Domestic Sales
Realisation
• Annexure 15 :: Total Raw Material Cost
• Annexure 16 :: Raw Material Cost per unit
• Annexure 17 :: Total Lab & ETP Chemical Cost
• Annexure 18 :: Consumables, Store etc.
• Annexure 19 :: Packing Material Cost
• Annexure 20 :: Packing Material Cost Per Unit

• Annexure 21 :: Employees Expenses
• Annexure 22 :: Fuel Expenses
• Annexure 23 :: Power/Electricity Expenses
• Annexure 24 :: Royalty & Other Charges
• Annexure 25 :: Repairs & Maintenance Expenses
• Annexure 26 :: Other Manufacturing Expenses
• Annexure 27 :: Administration Expenses
• Annexure 28 :: Selling Expenses

• Annexure 29 :: Depreciation Charges – as per Books
(Total)
• Annexure 30 :: Depreciation Charges – as per Books (P &
M)
• Annexure 31 :: Depreciation Charges - as per IT Act WDV
(Total)
• Annexure 32 :: Depreciation Charges - as per IT Act WDV
(P & M)
• Annexure 33 :: Interest and Repayment - Term Loans
• Annexure 34 :: Tax on Profits
• Annexure 35 :: Projected Pay-Back Period and IRR

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Scope of the Report
The report titled “Market Survey cum Detailed Techno Economic
Feasibility Report on Freeze Dried Vegetables” provides an insight
into the Freeze Dried Vegetables market in India with focus on uses
and applications, Manufacturing Process, Process Flow Sheets,
Plant Layout and Project Financials of Freeze Dried Vegetables
project. The report assesses the market sizing and growth of the
Indian Freeze Dried Vegetables Industry. While expanding a current
business or while venturing into new business, entrepreneurs are
often faced with the dilemma of zeroing in on a suitable
product/line. And before diversifying/venturing into any product,
they wish to study the following aspects of the identified product:

• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period
We at NPCS, through our reliable expertise in the project
consultancy and market research field, have demystified the
situation by putting forward the emerging business opportunity in
the Freeze Dried Vegetables sector in India along with its business
prospects. Through this report we have identified Freeze Dried
Vegetables project as a lucrative investment avenue.

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o Medical Plastics, Disposables Plastic Syringe, Blood
Bags
o Organic Farming, Neem Products Etc.

o Paints, Pigments, Varnish & Lacquer
o Paper And Paper Board, Paper Recycling Projects
o Printing Inks
o Packaging Based Projects
o Perfumes, Cosmetics And Flavours
o Power Generation Based Projects & Renewable Energy Based
Projects
o Pharmaceuticals And Drugs
o Plantations, Farming And Cultivations
o Plastic Film, Plastic Waste And Plastic Compounds
o Plastic, PVC, PET, HDPE, LDPE Etc.

o Potato And Potato Based Projects
o Printing And Packaging
o Real Estate, Leisure And Hospitality
o Rubber And Rubber Products
o Soaps And Detergents
o Stationary Products
o Spices And Snacks Food
o Steel & Steel Products
o Textile Auxiliary And Chemicals

o Township & Residential Complex
o Textiles And Readymade Garments
o Waste Management & Recycling
o Wood & Wood Products
o Water Industry(Packaged Drinking Water & Mineral
Water)
o Wire & Cable

https://www.linkedin.com/company/niir-project-
consultancy-services
https://www.facebook.com/NIIR.ORG
https://www.youtube.com/user/NIIRproject
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https://twitter.com/npcs_in
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Freeze dried vegetables industry, freeze dehydrated vegetables manufacturing plant, detailed project report, profile, business plan, industry trends, market research, survey

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