2. INTRODUCTION
Bread making processes have been modified to suit modern
and fast processing of wheat flour into bread.
The earlier processes had requirements of long
fermentation and large space requirements.
The recently developed processes are no time to minimum
time processes, which are fast, labor and space effective.
However, all these processes have single aim to
convert wheat flour and other ingredients into
palatable bread products.
3. Lean Dough
Is the basic ingredient for bread such as flour, yeast,
water, a little sugar, and shortening.
It is used for making Crusty Breads like French Bread
and Pan De Sal.
Rich Dough
Is a dough that contains, fat (butter) , nuts, dried
fruits, eggs flavorings, and more sugar.
It enhances flavor and itsnutritive value of bread.
KINDS OF DOUGH
5. BREAD MAKING METHODS
1. Straight doughmethod
2. Salt delayedmethod
3 . N o dough time method
4. Sponge and doughmethod
5. Ferment and doughmethod
6. 1. Straight Dough Method
Straight dough is a single-mix process of making bread.
The dough is made from all fresh ingredients, and they are all
placed together and combined in one kneading or mixing session.
After mixing, a bulk fermentation rest of about 1 hour or longer
occurs before division. It is also called the direct dough method.
Flours which require 2 to 3 hours for maturing should be used for
making bread by straight method.
7. Flow sheet for the straight dough procedure
of bread processing
8. 2. No time dough method
Made in emergency situation and dough is not fermented.
Since dough is not fermented the two functions of fermentation
(i.e. production of gas and conditioning of gluten) are achieved to
some extent by increasing the quantity of yeast (2 to 3 times of
original quantity) and by making the dough little slacker and
warmer.
Due to the absence of fermentation the gluten and starch are not
conditioned sufficiently to retain the moisture.
9. 3. Salt Delayed Method
This slight variation of straight method, where all the
ingredients are mixed except salt and fat.
The salt is added at a knock back stage. It may be sifted on the
dough and mixed or it may be creamed with fat and salt.
Whatever way is chosen for mixing the salt, only 3/4 (of actual
mixing time) mixing should be given initially and one fourth
mixing at the time of adding salt.
Due to absence of salt, the fermentation speed is enhanced
and gluten is matured in a reasonably shorter time.
10. 4. Sponge and Dough method
Take 1/3 of ingredients and mix them to make sponge.
Leave the sponge for 2-3 hours.
After that 2/3 ingredients are added and mixed.
This sponge is fermented for a pre determined time.
The fermentation time is given
for 10-15 minutes.
11. BREAD FAULTS IN BREAD LOAF
Faults are common in Bread making process as follows:
a) Blisters of Crust:
FAULTS CAUSES CORRECTION
Blisters of crust Under ripe-dough
Excessive steam in
proofer
Give good timing Rest
Reduce steam in proofing
chamber
FAULTS CAUSES CORRECTION
Sides of bread
collapsing
Too much improver
Bread left too long in
pan
Flour too strong
Too much salt
Reduce Improver
After baking, take bread out
Reduce premix level
Check yeast level ±2% on flour
weight
b) Sides of bread collapsing:
12. FAULTS CAUSES CORRECTION
Bread sticks to
Pan
Under Baked dough Increase temp ± 30 min
Slack Dough Add less water ± 60% on flour
weight
Pan not greased enough Grease the pan properly
Lack of salt – to control
yeast activity
Check recipe 20% salt on flour
weight
c) Bread sticks to Pan:
d) Collapsed Bread:
FAULTS CAUSES CORRECTION
Collapsed
Bread
Over ripe dough Work dough faster up
Over proofed dough Check proofer regularly
Baking temp too low Increase baking temp
Flour was used too
weak
Add extra gluten
13. FAULTS CAUSES CORRECTION
Flying Top Uneven distribution of
oven Heat baking
Correct uneven baking
temperature
Baking temp. too high Set oven temp. correctly
Insufficient oven steam Increase steaming time
e) Flying Top:
f) Holes under Top crust
FAULTS CAUSES CORRECTION
Holes under top
crust
Too much top oven temp. Reduce top heat
Proofing time too long Proof shorter ±60 min
Flour too strong Reduce Premix level
14. FAULTS CAUSES CORRECTION
Badly shaped
bread
Bad Moulding Mould evenly , smoothly or
use a moulder
Tight Dough Add more water
Insufficient oven steam Increase steaming time
Incorrectly placed in pan Place dough correctly in
pan
FAULTS CAUSES CORRECTION
Lack of Volume Tight dough Add water ± 60%kg flour
weight
Under proofed dough Proof until top of pan
Flour was used too weak Add gluten or improver
Under mixed dough Mix longer
g) Badly Shaped Bread
h) Lack of volume:
15. FAULTS CAUSES CORRECTION
Rapid staling Stiff dough Add more water
Baking time too long Check baking time ±30 min
Baking temp low Increase baking temp.
Flour deficient in maltose Add additional sugar
FAULTS CAUSES CORRECTION
Too much
volume
Over-proofed Checker proofer more regularly
Too much yeast Check yeast percentage ±2% on
flour weight
Too much pre-mix Check % premix recommended
i) Rapid Staling:
j) Too Much Volume: