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American Anaplastology Association 2007 Annual Conference Application of Digital Technologies for the Fabrication of Prosthetics Michael Raphael - Direct Dimensions, Inc. Paula Sauerborn - Center for Prosthetic Restoration, Inc.
Introduction Methods for Obtaining a Mirror Image Prosthetic Rapid Prototype
Outline of Presentation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
 
Acquisition of 3-D Digital Data ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Minolta 3-D Camera ,[object Object],[object Object],[object Object],[object Object]
Arm-Based Laser Scanner ,[object Object],[object Object],[object Object],[object Object]
CMM-Based Laser Scanner ,[object Object],[object Object],[object Object],[object Object]
Scanners Cost Vs. Resolution cost resolution
Data Acquisition Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Computer  Modeling of Data ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Computer Modeling of Data PolyWorks/Modeler
Data Modeling Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],PROCESS 8 Major Steps
Data Modeling Process:  Import Step 1:  Import raw point clouds
Data Modeling Process:  Clean Step 2:  Remove outliers and filter points
Data Modeling Process:  Align Step 3:  Align multiple point cloud scans
Data Modeling Process:  Validate Step 4: Validate for density and completeness
Data Modeling Process:  Triangulate Step 5:  Triangulate into polygonal STL file
Data Modeling Process:  Cap Step 6:  Define model limits and create caps
Data Modeling Process:  Mirror Step 7:  Define mirror plane and mirror model
Data Modeling Process:  Decimate Step 8:  Decimate to desired resolution/file size
Output via Rapid Prototyping ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
LOM Rapid Prototype ,[object Object],[object Object],[object Object],[object Object]
FDM Rapid Prototype ,[object Object],[object Object],[object Object],[object Object]
SLA Rapid Prototype ,[object Object],[object Object],[object Object],[object Object]
SLS Rapid Prototype ,[object Object],[object Object],[object Object],[object Object]
3-D Printing Rapid Prototype ,[object Object],[object Object],[object Object],[object Object]
Rapid Prototyping Cost Vs. Resolution resolution cost
Current RP Recommendation 3-D Printing ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Zprinters Thermojet Dimension Objet
Case Study 1:  Foot Prostheses
Case Study 2:  Hand Prostheses
Case Study 3:  Finger
Case Study 4:  Partial Foot/Toe  Prostheses
Case Study 5:  Auricular Prosthesis
 
Major Advantages of  3-D Digital Technologies ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Glossary of Select Terms Point Cloud :  dense group of XYZ 3D point values STL File :  electronic format for triangulated data  Polygonal :  conversion of point cloud to triangles Triangulation : same as polygonal Decimation : reducing the number of triangles CMM : coordinate measuring machine Accuracy : closeness to the intended or nominal value Resolution : quantity of items per unit of area Rapid Prototype : computer-based layered manufacturing 3D Printing : office environment rapid prototype systems
Other Applications ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
 
 
 
 
Other Applications
AAA Conference Special Limited Time Introductory Pricing 3-D Digital Scan and Rapid Prototype pricing starting at $250
Thank you for your time and interest QUESTIONS?

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DDI 3D Medical Prosthetics Presentation to AAA Conference, April 2007