Shanghai Travelmate Luggage & Bag Co., Ltd is a professional manufacturer founded in 1995 that specializes in soft-sided luggage, computer bags, travel bags, and briefcases. They have 300 employees, produce 600,000 pieces per year, and have 20 years of experience. Travelmate uses lean production concepts from automobile manufacturing and has established eight lean production lines with 500 staff. They sell products globally to countries like the US, Italy, France, and Japan.

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上 海 旅 友 箱 包 有 限 公 司
Shanghai Travelmate Luggage &
Bag Co., Ltd

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1. Who We Are
2. Lean Production
3. We Sell Globally

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1. Who We Are
2. Lean Production
3. We Sell Globally

4. •A professional manufacture founded in 1995, specialized in research and design. Production of various Softside luggage,
Computer bag, Travel bag and Briefcases. Travelmate export to USA, Italy, France and Japan and small portion of local
China market. After 9 years of operation,Travelmate expand a new large-scale of 23,000 square meters plant in 2004.
•Located in Shanghai city. Travelmate is a high standard and well-equipped modern and good reputation factory.
•We use Automobile manufacture LEAN concept and invest lot of money to set up whole factory. Travelmate has about 500
staffs and total eight production lean lines. We have ERP system to make the good control in warehouse, offer competitive
sharp price product, produce good quality bags, on time shipment, strong coordination and best service merchandising
team with customers.
•Travelmate has a very strong Design team to offer new trend concept to customers.When customers visit our high
standard factory, they always are very impressed by seeing our high equipped production line. So you must come to visit us
and be our partner. We will offer the best service and partner with you for mutual success.
Who We Are

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Location ： MinHang District ，
Shanghai
300 employees
600,000 pieces per year
20 years experience
Location ： MinHang District ，
Shanghai
300 employees
600,000 pieces per year
20 years experience
Who We Are

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Our Team
 Training and group activities

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1. Who We Are
2. Lean Production
3. We Sell Globally

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What is Lean Production
TPS (Toyota Production System) is for/from Car Industry, relatively, Lean Production system is for General Manufacturing
Industry. Both of the two production management systems, just attempt to reduce all types of wastes during production as far
as possible, meanwhile, implement Just-in-time production to satisfy customer’s delivery.
Travelmate has introduced Lean Production Project since 2014. Why needs Lean in overall Travelmate management? Just
devote ourselves to be “from good to excellent”!
Our attempts:
•Exquisite Quality
•Just-in-time Production
•Satisfied Delivery

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What is Lean Production
Visual FIFO (First In First Out) management in warehouse
Slimed (Lean) warehouse’s space
Our PMC (Planned Material Control)
Optimized raw material supply chain control depended on customized ERP
Strategic partnership with material suppliers

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What is Lean Production
Our Just-in-time Production
-Flexible production layout to meet diversifying product demand
-Alarm for production line’s actual material demand
-Supermarket shelves application in order to control the stock components and smooth material flow.
-Combination the assemblying and packaging process by conveyor
-Visual and audible method for line workers to call for help. Generally used for material delivery, equipment breakdown or
problem resolution.

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Automatic Suspension Conveying System

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In-station quality implemented for the core value stream.
Inspection at the source, not just at the end of the line.
：
Building quality at every station in the
process. Operators perform quality
checks.
Defects are not passed to the next
operation
Quality reviews in-process, not just at
end of line.

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Raw
material
Raw
material Cut pieceCut piece SewingSewing AssemblingAssembling PackingPacking ShipmentShipment
Manufacturing and inspection systemManufacturing and inspection system
Raw material
test
Raw material
test
Test pieceTest piece
The online
inspection
The online
inspection
The after
product
inspection
The after
product
inspection
Finished
goods
inspection
Finished
goods
inspection
Shipment
inspection
Shipment
inspection
Physical Test Chemical TestPhysical Test Chemical Test

14. Automatic machines and test machines
++ Improve quality andImprove quality and
efficiencyefficiency
Roll testerZipper Performance Test Jerk Test Fabric Test
Drop TestMileaga test Laser cutting machine

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All kinds of softside luggage

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1. Who We Are
2. Lean Production
3. We Sell Globally

17. We Sell Grobally

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We Sell GloballyWe Sell Globally