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TALAT Lecture 2301

                        Design of Members

                            Local Buckling


     Example 3.1 Deflection of class 4 cross section

                                   5 pages

                               Advanced Level

    prepared by Torsten Höglund, Royal Institute of Technology, Stockholm




Date of Issue: 1999
 EAA - European Aluminium Association


TALAT 2301 – Example 3.1                1
Example 3.1 Deflection of class 4 cross section

                Dimensions and material properties

                Total height:                                  h     350 . mm
                Flange depth:                                  b     110 . mm
                Flange thickness:                              tf     10 . mm
                Web thickness:                                 tw        5 . mm
                Span:                                          L     7.2 . m
                Width of web plate:
                bw       h      2 .t f                         b w = 330 mm


[1] Table 3.2b Alloy: EN AW-6082 T6 EP/O t > 5 mm
                f 0.2     260 . MPa                E       70000 . MPa
                fo      f 0.2


                Distributed loads
                Characteristic values

                                                              2.0 . kN . m
                                                                             1
                Permanent load                  q p.roof
                                                              4.0 . kN . m
                                                                             1
                Snow load                       q k.roof


                S.I. units               kN 1000 . newton           kNm kN . m    MPa 1000000 . Pa


                References
      [1] ENV 1999-1-1. Eurocode 9 - Design of aluminium structures - Part 1-1: General rules. 1997
      [2] ENV 1991-1.     Eurocode 1 - Basis of design and actions on structures -
                 Part 1: Basis of design. 1994


Comment: To calculate the deflections a fictitious second moment of area I fic according to [1] 4.2.4 is used.
The second moment of area of the effective cross section in the ultimate limit state I eff with allowance for local
buckling is then needed.


                                    σ gr
[1] (4.2)       I fic    I gr           . I       I eff
                                            gr
                                     fo




TALAT 2301 – Example 3.1                                             2
Local buckling
                                                                                                bw
                a) Web                               g      0.4                          β w g.                                               β w 26.4
                                                                                                                                                 =
                                                                                                tw
                       250 . MPa
[1] Tab. 5.1    ε                                  ε = 0.981                             β 3w 18 . ε                                          β 3w 17.65
                                                                                                                                                    =
Heat treated,                fo
welded web                                                                               class w        if β w β 3w , 4 , 3
                                                                                                             >                                class w = 4



[1] 5.4.5       Reduction factor:
                         β w                29                              198
                ρ cw if         18 , 1.0 ,                                                            t w.ef             if class w 4 , t w . ρ cwt w
                                                                                                                                                 ,
                          ε                β w                             β w
                                                                                     2

                                                             ε                                        ρ cw 0.804
                                                                                                          =                                   t w.ef = 4.0 mm
                                                                            ε
                b) Flanges
                                                                                                        b      tw
[1] 5.4.3     ψ        1               g   1                                             β f       g.                                         β f 5.25
                                                                                                                                                =
Heat treated                                                                                                2 .t f
unwelded flange                                                                          β 3f 6 . ε                                           β 3f 5.883
                                                                                                                                                 =

[1] Tab. 5.1                                                                             class f      if β > β 3f , 4 , 3
                                                                                                            f                                 class f = 3

[1] 5.4.5       Reductionfactor:                         class f = 3                     ρ cf 1                                               t f.ef    tf

                Classification of the total cross-section:                               class     if class f > class w , class f , class w             class = 4


                c) Flange induced buckling

[1] 5.12.9      Elastic moment resistance utilized                                       k     0.55                         f of   fo
                                                                                      .
                           bw                                              k .E . b w t w
[1] (5.115)     LS =            = 66                         RS =                         = 181.4                           LS < RS             OK!
                           tw                                              f of    b .t f


                Bending stiffness
[1] 5.6.2       Elastic modulus of gross cross sectionWel:
                           2 .b .t f               2 .t f .t w                      A gr = 3.85 . 10 mm
                                                                                                        3            2
                A gr                       h

                            1. . 3
                                                     tw . h       2 .t f            I gr = 7.857 . 10 mm
                                                                           3                            7            4
                I gr          bh               b
                           12
                           I gr . 2
                                                                                    W el = 4.49 . 10 mm
                                                                                                        5            3
                W el
                                h




TALAT 2301 – Example 3.1                                                        3
el                                                                   el
                           h

                                                                   I
                Second moment of area of the effective cross sectioneff :

                t f = 10 mm                      t f.ef = 10 mm

                                                        bw
                As tf.ef = tf then               bc                           b c = 165 mm
                                                            2
                t w = 5 mm                       t w.ef = 4 mm



                Allowing for local buckling:
                A eff    A gr      b. t f     t f.ef        b c. t w            t w.ef

                A eff = 3.688 . 10 mm
                                     3       2




                Shift of gravity centre:
                                                                         2
                                              h        tf        bc                               1
                e eff    b. t f      t f.ef .                                . t
                                                                                 w      t w.ef .         e eff = 3.617 mm
                                              2        2             2                           A eff


                Second moment of area with respect to centre of gross cross section:
                                                                     2             3
                                                     h          tf            bc
                                b. t f      t f.ef .                                   . t               I eff = 7.71 . 10 mm
                                                                                                                       7        4
                I eff   I gr                                                               w   t w.ef
                                                     2          2              3

                Second moment of area with respect to centre of effective cross section:

                                  e eff . A eff                                                          I eff = 7.706 . 10 mm
                                       2                                                                                   7        4
                I eff   I eff



[1] 4.2.4 (2)                                      I
                Allowing for a reduced stress level,fic may be used constant along the beam.

[2] 9.5.2 b)    Frequent load combination, serviceability limit state, snow load

[2] Table 9.3   ψ 11 0.2                                                                                 ψ 11 = 0.2
                                                                      2
                                                          L
                M Ed       q p.roof         ψ 11 k.roof .
                                               .q                                                        M Ed = 18.1 kNm
                                                          8
                     M Ed
[1] 4.2.4 (2)   σ gr                                                                                     σ gr = 40.4 MPa
                     W el

                                σ gr
[1] (4.2)       I fic   I gr        . I            I eff                                                 I fic = 7.834 . 10 mm
                                                                                                                           7        4
                                        gr
                                 fo




TALAT 2301 – Example 3.1                                                      4
Deflections




                    5 . q p.roof . L
                                         4
                                                           q p.roof = 2 kN . m
                                                                                 1
            δ 1                                                                               δ 1 12.8 mm
                                                                                                 =
                     384 . E . I   fic

                                5 . q k.roof . L
                                                   4
            δ 2 ψ 11        .                              q k.roof = 4 kN . m
                                                                                 1
                                                                                              δ 2 5.1 mm
                                                                                                 =
                     384 . E . I fic

            No pre-camber                                                                     δ 0 0 . mm

[1] (4.1)   δ max δ 1               δ 2       δ 0                                             δ max = 17.9 mm

                     L
[1] 4.2.3   δ limit                      for beams carrying plaster or other brittle finish   δ limit = 20 mm
                    360

            check      if δ max δ limit , "OK!" , "Not OK!"
                              <                                                               check = "OK!"




TALAT 2301 – Example 3.1                                      5

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TALAT Lecture 2301: Design of Members Example 3.1 Deflection of class 4 cross section

  • 1. TALAT Lecture 2301 Design of Members Local Buckling Example 3.1 Deflection of class 4 cross section 5 pages Advanced Level prepared by Torsten Höglund, Royal Institute of Technology, Stockholm Date of Issue: 1999  EAA - European Aluminium Association TALAT 2301 – Example 3.1 1
  • 2. Example 3.1 Deflection of class 4 cross section Dimensions and material properties Total height: h 350 . mm Flange depth: b 110 . mm Flange thickness: tf 10 . mm Web thickness: tw 5 . mm Span: L 7.2 . m Width of web plate: bw h 2 .t f b w = 330 mm [1] Table 3.2b Alloy: EN AW-6082 T6 EP/O t > 5 mm f 0.2 260 . MPa E 70000 . MPa fo f 0.2 Distributed loads Characteristic values 2.0 . kN . m 1 Permanent load q p.roof 4.0 . kN . m 1 Snow load q k.roof S.I. units kN 1000 . newton kNm kN . m MPa 1000000 . Pa References [1] ENV 1999-1-1. Eurocode 9 - Design of aluminium structures - Part 1-1: General rules. 1997 [2] ENV 1991-1. Eurocode 1 - Basis of design and actions on structures - Part 1: Basis of design. 1994 Comment: To calculate the deflections a fictitious second moment of area I fic according to [1] 4.2.4 is used. The second moment of area of the effective cross section in the ultimate limit state I eff with allowance for local buckling is then needed. σ gr [1] (4.2) I fic I gr . I I eff gr fo TALAT 2301 – Example 3.1 2
  • 3. Local buckling bw a) Web g 0.4 β w g. β w 26.4 = tw 250 . MPa [1] Tab. 5.1 ε ε = 0.981 β 3w 18 . ε β 3w 17.65 = Heat treated, fo welded web class w if β w β 3w , 4 , 3 > class w = 4 [1] 5.4.5 Reduction factor: β w 29 198 ρ cw if 18 , 1.0 , t w.ef if class w 4 , t w . ρ cwt w , ε β w β w 2 ε ρ cw 0.804 = t w.ef = 4.0 mm ε b) Flanges b tw [1] 5.4.3 ψ 1 g 1 β f g. β f 5.25 = Heat treated 2 .t f unwelded flange β 3f 6 . ε β 3f 5.883 = [1] Tab. 5.1 class f if β > β 3f , 4 , 3 f class f = 3 [1] 5.4.5 Reductionfactor: class f = 3 ρ cf 1 t f.ef tf Classification of the total cross-section: class if class f > class w , class f , class w class = 4 c) Flange induced buckling [1] 5.12.9 Elastic moment resistance utilized k 0.55 f of fo . bw k .E . b w t w [1] (5.115) LS = = 66 RS = = 181.4 LS < RS OK! tw f of b .t f Bending stiffness [1] 5.6.2 Elastic modulus of gross cross sectionWel: 2 .b .t f 2 .t f .t w A gr = 3.85 . 10 mm 3 2 A gr h 1. . 3 tw . h 2 .t f I gr = 7.857 . 10 mm 3 7 4 I gr bh b 12 I gr . 2 W el = 4.49 . 10 mm 5 3 W el h TALAT 2301 – Example 3.1 3
  • 4. el el h I Second moment of area of the effective cross sectioneff : t f = 10 mm t f.ef = 10 mm bw As tf.ef = tf then bc b c = 165 mm 2 t w = 5 mm t w.ef = 4 mm Allowing for local buckling: A eff A gr b. t f t f.ef b c. t w t w.ef A eff = 3.688 . 10 mm 3 2 Shift of gravity centre: 2 h tf bc 1 e eff b. t f t f.ef . . t w t w.ef . e eff = 3.617 mm 2 2 2 A eff Second moment of area with respect to centre of gross cross section: 2 3 h tf bc b. t f t f.ef . . t I eff = 7.71 . 10 mm 7 4 I eff I gr w t w.ef 2 2 3 Second moment of area with respect to centre of effective cross section: e eff . A eff I eff = 7.706 . 10 mm 2 7 4 I eff I eff [1] 4.2.4 (2) I Allowing for a reduced stress level,fic may be used constant along the beam. [2] 9.5.2 b) Frequent load combination, serviceability limit state, snow load [2] Table 9.3 ψ 11 0.2 ψ 11 = 0.2 2 L M Ed q p.roof ψ 11 k.roof . .q M Ed = 18.1 kNm 8 M Ed [1] 4.2.4 (2) σ gr σ gr = 40.4 MPa W el σ gr [1] (4.2) I fic I gr . I I eff I fic = 7.834 . 10 mm 7 4 gr fo TALAT 2301 – Example 3.1 4
  • 5. Deflections 5 . q p.roof . L 4 q p.roof = 2 kN . m 1 δ 1 δ 1 12.8 mm = 384 . E . I fic 5 . q k.roof . L 4 δ 2 ψ 11 . q k.roof = 4 kN . m 1 δ 2 5.1 mm = 384 . E . I fic No pre-camber δ 0 0 . mm [1] (4.1) δ max δ 1 δ 2 δ 0 δ max = 17.9 mm L [1] 4.2.3 δ limit for beams carrying plaster or other brittle finish δ limit = 20 mm 360 check if δ max δ limit , "OK!" , "Not OK!" < check = "OK!" TALAT 2301 – Example 3.1 5