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SEMINAR ON 
INDUSTRIAL TRAINING 
AT 
by 
Ankush Basu (WBUT ROLL: 14800511007) 
Chayan Sen (WBUT ROLL: 14800511015) 
Subhadyuti Sahoo (WBUT ROLL: 14800511057)
COMPANY PROFILE -- A BRIEF OVERVIEW 
•SAIL formed in 1973, as a holding company, for 
•Hindustan Steel Limited (Comprising of BSP, DSP, RSP and ASP) 
•Bokaro Steel limited 
•HSL, predecessor to SAIL, formed in 1954 
•Salem Steel Limited 
•BCCL, NMDC 
•In 1978, SAIL became an operating company 
•Steel making subsidiaries were dissolved and merged 
•BCCL and NMDC were spun off as independent companies 
•Subsequently, the following companies were taken over as subsidiary 
companies : 
•Indian Iron & Steel Company (“IISCO”) in 1979, (merged with 
SAIL in Feb. 2006) 
•Maharashtra Elektrosmelt Limited (“MEL”) in 1986 (under merger) 
•Visvesvaraya Iron & Steel Limited in 1989 (merged with SAIL in 
1998) 
•Bharat Refractories Limited merged with SAIL as SAIL Refractories 
Unit in 2009
What is Steel ? 
An alloy of iron and about 2% or less 
carbon 
One of the widely- used materials in the 
world
Razors 
Fridges 
Uses of Steel - 1 
Food and beverage cans 
Ovens and microwaves 
Utensils & Cutlery 
Sinks 
Washing machines
Low and High Rise buildings 
Buses and Cars 
Bridges & Fly-overs 
Aircrafts 
Sports Stadia & Railway Stations 
Tunnels 
Uses of Steel - 2
Uses of Steel - 3 
Rail-Road Tracks 
Train Compartments 
Wheels & Axles 
Oil & Gas Wells 
Storage Tanks 
Wind Turbines 
Transmission Towers 
Cranes 
Machinery & Tools 
Protective Equipments
Products of Steel – 1
Products of Steel – 2
Products of Steel – 3
Product Profile -1 
Durgapur Steel Plant 
Product Applications 
TMT Bars Construction and 
Fabrication 
Medium 
Structurals 
(Angles, 
Channels 
& Joists) 
Construction, 
Fabrication, Tower 
Segment (Power & 
Telecom), Wagon 
Building 
Wheels & 
Axles 
Railways : 
Locomotives, 
Coaches, Wagons
Product Profile - 2 
Durgapur Steel Plant 
Product Applications 
Skelp Tube 
Manufacturing 
Semis 
(Blooms, 
Billets and 
Slabs) 
Re-rolling into TMT 
Bars, Wire Rod, 
Structurals for 
Infrastructure, 
Construction & TLT 
Towers segment, 
Springs for Auto 
Sector, Forgings
The Chemistry of Steel 
Limestone + Coke + Sinter 
Liquid iron + slag 
Additions + Refining 
Liquid Steel
THE BASICS OF AN INTEGRATED 
STEEL PLANT
THE BASICS OF AN INTEGRATED 
STEEL PLANT
OF DURGAPUR STEEL PLANT
Major Units 
Durgapur Steel Plant 
 Coke oven 
 Blast Furnaces 
 Steel melting shop 
 Raw Material Handling Plant 
 Oxygen plant 
 Sinter Plants 
 Blooming Mill 
 Billet Mill 
 Merchant Mill 
 Section Mill 
 Skelp Mill 
 Wheel and Axle Plant
Coke oven
Blast Furnaces
Steel Melting shop
Raw Material Handling Plant 
Limestone 
Dolomite 
Manganese 
Ore 
Bauxite 
Manganese 
Ferro 
Manganese 
Ferro Silicon
 Oxygen plant 
Cross-section of a basic oxygen furnace
 Sinter Plants 
Hard Porous Lump 
Iron Ore fines, Dolomite fines, Limestone fines 
Mixture to the Sinter Bed 
Heating of Sinter Bed
Blooming Mill 
Material – Ignot from SMS 
Stripping Bay 
Slabs -> Skelp Mill 
Blooms -> Section Mill & W&A Plant 
Billets -> Merchant Mill
Billet Mill
Merchant Mill 
Materials – Billets 
Roughing, Intermediate, Finishing Cooling 
Packaging System
Section Mill 
Blooms & Beams fed to Section Mill 
Reheating Furnace 
Roughing, Edging, Finishing, Levelling
Wheel and Axle Plant 
 Wheels – Produced by 
Pressing and Rolling 
 Axles – Produced by 
Forging 
 Both heat-treated and 
mechanized
Industrial training at durgapur steel plant (instrumentation)

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IT3401-WEB ESSENTIALS PRESENTATIONS.pptx
IT3401-WEB ESSENTIALS PRESENTATIONS.pptxIT3401-WEB ESSENTIALS PRESENTATIONS.pptx
IT3401-WEB ESSENTIALS PRESENTATIONS.pptx
 

Industrial training at durgapur steel plant (instrumentation)

  • 1. SEMINAR ON INDUSTRIAL TRAINING AT by Ankush Basu (WBUT ROLL: 14800511007) Chayan Sen (WBUT ROLL: 14800511015) Subhadyuti Sahoo (WBUT ROLL: 14800511057)
  • 2. COMPANY PROFILE -- A BRIEF OVERVIEW •SAIL formed in 1973, as a holding company, for •Hindustan Steel Limited (Comprising of BSP, DSP, RSP and ASP) •Bokaro Steel limited •HSL, predecessor to SAIL, formed in 1954 •Salem Steel Limited •BCCL, NMDC •In 1978, SAIL became an operating company •Steel making subsidiaries were dissolved and merged •BCCL and NMDC were spun off as independent companies •Subsequently, the following companies were taken over as subsidiary companies : •Indian Iron & Steel Company (“IISCO”) in 1979, (merged with SAIL in Feb. 2006) •Maharashtra Elektrosmelt Limited (“MEL”) in 1986 (under merger) •Visvesvaraya Iron & Steel Limited in 1989 (merged with SAIL in 1998) •Bharat Refractories Limited merged with SAIL as SAIL Refractories Unit in 2009
  • 3. What is Steel ? An alloy of iron and about 2% or less carbon One of the widely- used materials in the world
  • 4. Razors Fridges Uses of Steel - 1 Food and beverage cans Ovens and microwaves Utensils & Cutlery Sinks Washing machines
  • 5. Low and High Rise buildings Buses and Cars Bridges & Fly-overs Aircrafts Sports Stadia & Railway Stations Tunnels Uses of Steel - 2
  • 6. Uses of Steel - 3 Rail-Road Tracks Train Compartments Wheels & Axles Oil & Gas Wells Storage Tanks Wind Turbines Transmission Towers Cranes Machinery & Tools Protective Equipments
  • 10. Product Profile -1 Durgapur Steel Plant Product Applications TMT Bars Construction and Fabrication Medium Structurals (Angles, Channels & Joists) Construction, Fabrication, Tower Segment (Power & Telecom), Wagon Building Wheels & Axles Railways : Locomotives, Coaches, Wagons
  • 11. Product Profile - 2 Durgapur Steel Plant Product Applications Skelp Tube Manufacturing Semis (Blooms, Billets and Slabs) Re-rolling into TMT Bars, Wire Rod, Structurals for Infrastructure, Construction & TLT Towers segment, Springs for Auto Sector, Forgings
  • 12. The Chemistry of Steel Limestone + Coke + Sinter Liquid iron + slag Additions + Refining Liquid Steel
  • 13. THE BASICS OF AN INTEGRATED STEEL PLANT
  • 14. THE BASICS OF AN INTEGRATED STEEL PLANT
  • 16. Major Units Durgapur Steel Plant  Coke oven  Blast Furnaces  Steel melting shop  Raw Material Handling Plant  Oxygen plant  Sinter Plants  Blooming Mill  Billet Mill  Merchant Mill  Section Mill  Skelp Mill  Wheel and Axle Plant
  • 20. Raw Material Handling Plant Limestone Dolomite Manganese Ore Bauxite Manganese Ferro Manganese Ferro Silicon
  • 21.  Oxygen plant Cross-section of a basic oxygen furnace
  • 22.  Sinter Plants Hard Porous Lump Iron Ore fines, Dolomite fines, Limestone fines Mixture to the Sinter Bed Heating of Sinter Bed
  • 23. Blooming Mill Material – Ignot from SMS Stripping Bay Slabs -> Skelp Mill Blooms -> Section Mill & W&A Plant Billets -> Merchant Mill
  • 25. Merchant Mill Materials – Billets Roughing, Intermediate, Finishing Cooling Packaging System
  • 26. Section Mill Blooms & Beams fed to Section Mill Reheating Furnace Roughing, Edging, Finishing, Levelling
  • 27. Wheel and Axle Plant  Wheels – Produced by Pressing and Rolling  Axles – Produced by Forging  Both heat-treated and mechanized