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Krishnan_defence.ppt

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Krishnan_defence.ppt

  1. 1. A Continuous-Time S-D ADC in an InP-based HBT Technology Sundararajan Krishnan (PK) A Ph. D. defense, June 25, 2002
  2. 2. Outline • DHBTs by substrate-transfer design, fabrication and device results inability to achieve medium scales of integration • DHBTs in a conventional mesa technology process features and device results • Static Frequency Dividers in the mesa technology • S - D A – D converters metastability errors in the quantizer excess delay in the loop circuit techniques and results
  3. 3. HBTs by substrate transfer Single-Heterojunction Devices • Substrate transfer allows independent definition of emitter and collector widths • Lateral scaling  ultra-high fmax ft=204 GHz and 500-1000 GHz (??) fmax • Vertical & lateral scaling  simultaneous high ft and fmax ft =295 GHz and fmax =295 GHz 0 10 20 30 40 50 1 10 10 2 Gains (dB) Frequency (GHz) h 21 U V CE = 1 V, J C = 1.5 mA/um 2 f MAX = 295 GHz f t = 295 GHz 0 5 10 15 20 25 30 10 100 1000 Gains, dB Frequency, GHz fmax = 1.1 THz ? ft = 204 GHz Mason's gain, U H21 MSG emitter, 0.4 x 6 mm2 collector, 0.4 x 6 mm2 Ic = 6 mA, V ce = 1.2 V Emitter 1 x 8 mm2, Collector 2 x 8.5 mm2. 2000 Å collector 300 Å base with 52 meV grading AlInAs / GaInAs / GaInAs HBT 3000 Å collector 400 Å base with 52 meV grading AlInAs / GaInAs / GaInAs HBT Michelle Lee Yoram Betser
  4. 4. Motivation for InP DHBTs Amplifier 10 mW, 78 GHz 66 GHz static divider • mm-wave power amplifiers goal: fmax = 400 GHz ; BVCEO > 8 V • High-speed logic Ccb.DVlogic/I  major delay term Ccb/I reduced by thinner collectors (Icmax,kirk a 1/Tc 2) Properties of InP • High breakdown field (30V/mm) • G-L spacing and mobility comparable to InGaAs  overshoot • Thermal conductivity 15:1 better than InGaAs Michelle Lee James Guthrie
  5. 5. DHBT Layer Structure and Band diagram InGaAs 1E19 Si 1000 Å Grade 1E19 Si 200 Å InP 1E19 Si 900 Å InP 8E17 Si 300 Å Grade 8E17 Si 233 Å Grade 2E18 Be 67 Å InGaAs 4E19 Be 400 Å Grade 1E16 Si 480 Å InP 2E18 Si 20 Å InP 1E16 Si 1500 Å Multiple stopetch layers Buffer layer 2500 Å Bias conditions for the band diagram Vbe = 0.7 V Vce = 1.5 V
  6. 6. Base-emitter junction – Wet-etch Undercut Profile • Extremely rough surfaces with dry etching; subsequent wet etch unpredictable • Wet etching results in smooth surface, but large undercut along the length of the emitter • Serious concern for devices with short emitter-stripes
  7. 7. Processing Issues – Substrate Transfer Surface spotty with pieces of semiconductor InP collector getting attacked during substrate removal • InP collector has to be effectively screened during the substrate-removal etch • Due to crack-initiation issues, initial attempts used etch-stop layers on devices only • Etching past the stop etch layer when isolating mesas resulted in removal of InP collector during substrate transfer • A continuous film of InGaAs (stop-etch layer) was needed to protect the collector
  8. 8. Transferred-Substrate HBT Process Flow • emitter metal • emitter etch • self-aligned base • mesa isolation • polyimide planarization • interconnect metal • silicon nitride insulation • spin Benzocyclobutene (BCB), etch vias • electroplate gold • bond to GaAs/AlN carrier wafer with solder • remove InP substrate and etch-stops • collector metal
  9. 9. 0 2 10 4 4 10 4 6 10 4 8 10 4 1 10 5 0 1 2 3 4 5 J c - V ce characteristics J c (A/cm 2 ) V ce (volts) DC characteristics 400 Å graded base, 500 Å base-collector grade and 1500 Å collector 400 Å graded base, 500 Å base-collector grade and 2500 Å collector 0 2 10 4 4 10 4 6 10 4 8 10 4 1 10 5 0 1 2 3 4 5 6 7 J c (A/cm 2 ) V ce (volts) IB in steps of 50 mA IB in steps of 50 mA 0.9*7 mm2 junction
  10. 10. 400 Å graded base, 500 Å base-collector grade and 1500 Å collector 400 Å graded base, 500 Å base-collector grade and 2500 Å collector 0 5 10 15 20 10 100 Gain (dB) frequency (GHz) h 21 U 20 dB/decade 0 5 10 15 20 10 100 Gain (dB) Frequency (GHz) h21 U 20 dB/decade ft = 165 GHz; fmax = 300 GHz ft = 215 GHz; fmax = 210 GHz Microwave performance
  11. 11. ICs with transferred-substrate DHBTs • Good microwave characteristics ( 200 GHz ft, 200 GHz fmax HBT) • Microstrip wiring environment with a low-loss dielectric • Initial circuit designs were in the transferred- substrate DHBT process • Poor yield due to process related problems
  12. 12. Process-related problems in yielding MSI ICs Collector-attack during substrate transfer In spite of multiple stop etch layers, and bonding to AlN, 1 in 200 transistors get attacked InP Substrate emitter metal base metal e b c polyimide mesa SiN SiN SiN metal-1 metal-2 metal-2 heat sink SiN SiN metal-1 metal-2 Large occurrence of emitter-to-ground shorts on device mesas Quantified using series B-E diode chains Metal1(emitter) - Metal2 shorts
  13. 13. Failure statistics for a 60 transistor circuit 25 50 75 100 Yield in % 41 % 83 % Emitter shorts Base emitter diode shorts ~ 100 % others Source : T. Mathew, Ph. D. thesis, 2001
  14. 14. Metal1 (Emitter) – Metal2 shorts Hypothesis • Problem due to metal1 profile (spikes from angled evaporation) Approach • Abandoned angled evap in favour of direct evap : much smoother profile, but Metal1-Metal2 shorts still present • Blanket-evaporated a thin film of dielectric (SiO2) between Metal1 and Metal2. Reduced frequency of shorts, but not well enough to allow MSI ICs.
  15. 15. Need for an alternate technology • Problems with the transferred-substrate technology never resolved • New, more conventional mesa-HBT technology that circumvented both process problems • Problem of metal1-metal2 shorts resolved by eliminating heat-sink, avoiding metal1-metal2 crossovers; collector metal used as second level of metal-interconnect • Most features of the transferred-substrate process retained (wiring environment, resistors and capacitors)
  16. 16. Narrow-Mesa HBT Objectives • High yield on devices • Good RF performance (200 GHz ft and fmax) • Low Ccb Approach • Used device dimensions that had high yield in the transferred- substrate technology (0.7 mm emitters) • Narrow mesa for low Ccb (1.7 - 2.1 mm base-mesa ): limited by transfer length, yield • Pd/Ti/Pd/Au base-ohmics for reduced Rbb
  17. 17. InP/InGaAs/InP Mesa DHBT Device Results • narrow 1.7 mm base mesa, 0.7 mm emitter • Jkirk = 2e5 A/cm2 @ Vce = 0.7 V ft = 200 GHz; fmax=205 GHz b = 35; BVCEO = 6 V 0 1 2 3 4 5 6 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 I c (mA) V ce (Volts) junction : 0.6 * 7mm2 b  - 0 10 20 30 40 50 1 10 100 1000 Gains (dB) Frequency (GHz) h 21 U Emitter metal 0.7 X 8 um 2 junction 0.6 X 7 um 2 V ce = 1.2 V ; J c = 2e5 A/cm 2 E B C
  18. 18. IC wiring environment Interconnect cross-section top view after plating ground-plane BCB ground plane resistors metal1 SiN metal2 • Thin-film-dielectric (5 mm BCB) microstrip wiring • Reduced ground via inductance, Minimal line - line coupling • 8 mm line gives controlled 50 W impedance
  19. 19. Key digital element: often sets system’s maximum clock Neither ft nor fmax predicts digital speed CcbDVlogic/Ic is very important  collector capacitance reduction is critical  increased current density is critical Rex must be very low for low DVlogic at high Jc Static Frequency Dividers clock clock clock clock in in out out ECL M-S latch                 D         D             D c ex LOGIC LOGIC C c b be cb be cb C LOGIC I R q kT V V I R C C R C C I V 6 least at be must swing logic The resistance base the through charge stored collector base Supplying resistance base the through charging e capacitanc Depletion swing logic the through charging e capacitanc Depletion : by Determined Delay Gate bb depletion , bb depletion , t t
  20. 20. Divider : IC Micrograph 28 HBTs 0.7X0.7 mm2 die area Ac/Ae ~ 4 (large) Resistive pull-downs for biasing to minimise transistor count Terminated-TL based wiring environment to minimise speed-of-light delays and reduce reflections Output buffer to drive 50 ohm load
  21. 21. Measurements: 4 - 40GHz Range -0.3 -0.25 -0.2 -0.15 -0.1 -0.05 0 22 22.5 23 23.5 24 V out (Volts) time (nsec) CLK CLK OUT Vee Digitizing Oscilloscope 10 MHz - 40 GHz Frequency Synthesiser Frequency synthesiser output directly drives clock input Measurement at fclk= 4 GHz establishes that divider is fully static fclk = 4 GHz
  22. 22. Measurements: 50 – 75 GHz • Available input power to clock ~ + (5 - 9) dBm • Signal delivered through V -band waveguide, probes CLK CLK OUT Vee Digitizing Oscilloscope 10 MHz - 40 GHz Frequency Synthesiser 16.67 - 25 GHz frequency tripler Pout : 5 - 9 dBm Pin = 7 dBm -0.35 -0.3 -0.25 -0.2 -0.15 -0.1 -0.05 0 22 22.02 22.04 22.06 22.08 22.1 22.12 22.14 V out (Volts) time (nsec) fclk = 75 GHz -0.3 -0.25 -0.2 -0.15 -0.1 -0.05 22 22.05 22.1 22.15 22.2 V out (Volts) time (nsec) fclk = 60 GHz
  23. 23. Measurements : 75 – 110 GHz -0.2 -0.18 -0.16 -0.14 -0.12 -0.1 -0.08 -0.06 22 22.02 22.04 22.06 22.08 22.1 22.12 22.14 V out (Volts) time (nsec) fclk = 87 GHz CLK CLK OUT Vee Digitizing Oscilloscope 10 MHz - 40 GHz Frequency Synthesiser Pin = -12 dBm 20 - 40 GHz Amplifier 75 - 110 GHz Amplifier 25 - 36.67 GHz frequency tripler Pout : 3 - 6 dBm 5 -10 dBm 10 dBm • fclk, max = 87 GHz • Jc = 2.6 mA/mm2 • Pdiss = 700 mW
  24. 24. D-S : Theory, Design and Results
  25. 25. Motivation: Why D-S ADCs Nyquist rate ADCs require : Extremely high component precision (16 bit ADC may require up to 216 high resolution comparators) Anti-aliasing filter with very sharp cut-off Oversampling ADCs : Trade resolution in time for resolution in bandwidth , tolerates imprecise analog circuits Specs. on analog anti-aliasing filter eased D-S ADCs : Use negative feedback to improve ADC resolution Typical applications : Digital Audio, Digital Telephony, and instrumentation Radar systems with faster technologies
  26. 26. Delta Sigma Modulation : Introduction D-S ADC : High resolution through • Oversampling • Noise shaping Oversampling : Sampling above Nyquist rate Noise shaping : Use of negative feedback to control the spectrum of the quantization noise Signal bandwidth Power spectral density Frequency With just oversampling With noise shaping S. Jaganathan
  27. 27. System level block diagram Linear system in forward path • Low pass filter (Base band ADC) • Band pass filter (Band pass ADC) Order of filter  order of ADC Quantizer is a n-bit ADC (n=1  Latched comparator) Feedback path may have n-bit DAC A Linear System S fclock x(t) x’(t) u(t) y(t) + - quantizer S. Jaganathan
  28. 28. Frequency (log scale) Linear Model for Quantizer ) .E(j ) G(j 1 1 ) .X(j ) G(j 1 ) G(j ) Y(j           Signal TF Noise TF Signal TF Noise TF Need large DC gain G(0) in forward path to have maximum in-band noise suppression S + - G(j) X’(j) X(j) U(j) S + + E(j) Y(j) = + S. Jaganathan
  29. 29. ADC Figure of Merit : SNR 0 40 80 1 10 100 Output Power Spectrum (dB) Frequency (arb. units) 40 dB/dec 52 Noise spectrum of 2nd order S-D 15 dB improvement in SNR for every doubling of OSR • Each input sample contributes a whole train of output samples • Need signal processing techniques to specify performance (SNR) SNR depends on a) Order of the filter (n) b) Over sampling Ratio (OSR)
  30. 30. First generation ADC results -90 -80 -70 -60 -50 -40 -30 -20 -10 10 8 10 9 Output Power (dBm) Frequency (Hz) Pin = -11 dBm f 1 = 149.9 MHz f1 = 150.1 MHz RBW = 10 KHz VBW = 10 KHz Shrinivasan Jaganathan, Ph. D. thesis, Aug 2000 • IC was built in an InAlAs/InGaAs SHBT substrate-transfer process • 160 transistors, 20 GHz clock • Analog spectrum analysis was used to measure the ADC • No noise shaping observed below 1 GHz Shrinivasan Jaganathan
  31. 31. Vout CLK Vin CLK CLK Strong Weak Comparator Output edge timing modulated by input strength Comparator inputs DAC output pulse: error degrades SNR directly DAC Output Current MASTER SLAVE CML MSFF Feedback Error due to Metastability logic 0 logic 1 DAC error not noise shaped : degrades SNR directly S. Jaganathan
  32. 32. Full loop Spice simulations out ADC Transient ADS simulation Hard Limiter FFT Matlab in • Circuit simulated for large number of cycles to allow system to stabilize • Hard limiter used to simulate a logic analyzer
  33. 33. Reducing metastability errors -120 -100 -80 -60 -40 -20 0 10 6 10 7 10 8 10 9 10 10 Output Power Spectrum (dBFS) Frequency (Hz) with pre-amp without pre-amp   A M-S-S DAC S gm in out 20 GHz clock
  34. 34. IC Micrograph of the 2nd generation ADC input output • Clocked at 20 GHz, used an additional stage of regeneration, pre-amplification immediately prior to the quantizer • Never tested due to various process-related problems
  35. 35. Effect of M-S-S latch on SNR • Additional stage of regeneration necessary to minimise metastability errors • Excess delay introduced by the additional stage alters quantizer input, output spectrum and degrades SNR • Loss in SNR fully recovered by moving centroid of DAC to original position CLK Idac M-S latch Idac M-S-S latch t t t -120 -100 -80 -60 -40 -20 0 106 107 108 109 1010 Output Power Spectrum (dBFS) Frequency (Hz) M-S latch M-S-S latch   M-S S DAC addl. stage of regeneration V S
  36. 36. RTZ DAC : A way to recover SNR • RTZ DAC pushes centroid forward by Tclk/4 • Zeroes of the loop can be adjusted to compensate for the rest of the delay (Tclk/4) CLK Idac M-S latch t t -120 -100 -80 -60 -40 -20 0 106 107 108 109 1010 Output Power Spectrum (dBFS) Frequency (Hz) MSS latch; RTZ DAC t z changed MS latch Idac Ideal location RTZ DAC t t  T 0 dac I Idac M-S-S latch RTZ DAC t
  37. 37. Excess delay - Multibit quantizer -120 -100 -80 -60 -40 -20 0 106 107 108 109 1010 Output Power Spectrum (dBFS) Frequency (Hz) M-S latch M-S-S latch • ADC resolution does not depend on excess delay in the loop if quantizer is multi-bit • Linear approximation holds if quantizer is multi-bit • Transfer function is unaltered at low frequencies; at high frequencies, damping factor and overshoot will change 1 + sTz s2Ts 2 S E(s) e-st S + - Vin Vout
  38. 38. Input Stage Design RL RL 2RL 2Rdeg Negative resistance • Negative Resistance loads for high DC gain • Integrator bias current >> DAC current for high linearity ; S - D loop overload occurs before integrator overload • Good compromise between transistor count and performance • Trading DC power for circuit complexity -80 -60 -40 -20 0 20 40 -200 -150 -100 -50 0 50 100 150 200 10 6 10 7 10 8 10 9 10 10 10 11 10 12 gain (dB) phase (deg) frequency (Hz) 38 dB DC gain, pole @ 30 MHz
  39. 39. Final designs (10 GHz clock) -120 -100 -80 -60 -40 -20 0 10 6 10 7 10 8 10 9 Output Power Spectrum (dBFS) Frequency (Hz) -120 -100 -80 -60 -40 -20 0 10 6 10 7 10 8 10 9 Output Power Spectrum (dBFS) Frequency (Hz) Integrator-1 Integrator-2 Master Slave Slave DAC
  40. 40. Analog measurements -80 -70 -60 -50 -40 -30 -20 -10 0 0 5 10 8 1 10 9 1.5 10 9 Output Power Spectrum (dB) Frequency (Hz) RBW = 3 MHz VBW = 10 KHz NRZ DAC RTZ DAC RTZ-DAC-based ADC has higher resolution (as expected) Noise-floor of RTZ-DAC-based ADC evens out at low frequencies ( < 125 MHz); digital acquistion needed to accurately measure dynamic range (DR) at lower end of spectrum
  41. 41. Measurement by Digital Acquistion Logic Analyzer cannot read 8 Gbps; demux to 500 Mbps Signal reconstructed in software FFT performed in Math; no dynamic-range problems S-D ADC 1:16 10 G DEMUX LOGIC ANAL. 16:1 MUX FFT CLK IN In software
  42. 42. -120 -100 -80 -60 -40 -20 0 10 7 10 8 10 9 Output Power Spectrum (dBFS) Frequency (Hz) -120 -100 -80 -60 -40 -20 0 10 7 10 8 10 9 Output Power Spectrum (dBFS) Frequency (Hz) One-tone measurements • Output power referenced to power in fundamental for a square- wave at that frequency • Performance not ideal; residual excess delay, latch latency • Metastability and latch latency dominate at lower end of spectrum fin = 62.5 MHz; Pin = 3 dBm fin = 250 MHz; Pin = 3 dBm FFT bin size = 61 kHz
  43. 43. -120 -100 -80 -60 -40 -20 0 10 7 10 8 10 9 Output Power Spectrum (dBFS) Frequency (Hz) SNR and # of bits of resolution Signal Frequency, Hz Equivalent Sampling rate, S/s SNR, dB 61 kHz SNR, dB 1 Hz SNR, dB Nyquist ENOB SNR, dB 61 kHz SNR, dB 1 Hz SNR, dB Nyquist ENOB 6.25e7 1.25e8 85.37 133.23 55.3 8.89 87.54 135.39 57.4 9.25 1.25e8 2.5e8 81.3 129.16 48.2 7.71 84.8 132.65 51.7 8.29 2.5e8 5e8 70.7 118.56 34.6 5.45 76.3 124.15 40.2 6.38 Noise power measured at upper band edge Noise power integrated to signal frequency For an equivalent Nyquist-rate ADC, SNR and effective # of bits of resolution, ENOB, are related by ENOB = (SNR-1.76)/6.02
  44. 44. Effect of latch latency on output spectrum • Clock signal to RTZ-DAC delayed (relative to comparator) to avoid glitches in DAC pulse • If delay not optimum (probably the case), output spectrum not ideal -100 -80 -60 -40 -20 0 10 6 10 7 10 8 10 9 Output Power Spectrum (dBFS) Frequency (Hz) RTZ DAC, 3ps clock delay RTZ DAC, no clock delay 2.5001 2.5002 2.5003 2.5004 2.5005 2.5006 2.5007 2.5008 2.5009 2.5000 2.5010 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 -14 14 time, usec I_dac.i, mA I_dac_bar.i, mA Spurious glitches if clock not delayed
  45. 45. Effect of comparator speed on noise-shaping • Comparator speed increased by increasing bias current • With a slower comparator, output spectrum is dominated by metastability at frequencies < 150 MHz • M-S latches 10:1 faster than clock rate for low metastability -120 -100 -80 -60 -40 -20 0 10 7 10 8 10 9 Output Power Spectrum (dBFS) Frequency (Hz) slower comparator faster comparator
  46. 46. Two-tone measurements • Integrator bias current >> RTZ-DAC current to achieve linearity in the input stage • > 80 dBc suppression of intermodulation at lower bias • Same voltage source for integrator, DAC and comparator; DAC current increases much faster than Integrator bias current; Intermodulation suppression degrades with increasing bias -100 -80 -60 -40 -20 0 1.2 10 8 1.22 10 8 1.24 10 8 1.26 10 8 1.28 10 8 1.3 10 8 Output Power Spectrum (dBFS) Frequency (Hz) -100 -80 -60 -40 -20 0 1.2 10 8 1.22 10 8 1.24 10 8 1.26 10 8 1.28 10 8 1.3 10 8 Output Power Spectrum (dBFS) Frequency (Hz) Slower comparator – lower bias Faster comparator – higher bias FFT bin size = 61 kHz
  47. 47. Summary of Achievements • Demonstrated a mesa-HBT technology for MSI ICs (200 GHz ft, 200 GHz fmax HBT, microstrip wiring environment) • Demonstrated a 87 GHz static frequency divider in the mesa- HBT technology. Divider functional at all frequencies between 4 and 87 GHz • Studied the effect of metastability errors and excess delay on ADC performance and proposed circuit techniques to circumvent the problems • Demonstrated a 2nd order continuous-time S - D ADC clocked at 8 GHz. ADC has 48 dB SNR at an OSR of 32.
  48. 48. Future Work With the self-aligned mesa-HBT process • Yield still very low (only 2 out of 60 ADCs worked) • Problems include base-emitter shorts and MIM capacitor shorts • Further scaling of device dimensions a considerable challenge For reliably yielding high-speed MSI ICs • non self-aligned process • junctions formed by ion-implant and regrowth, rather than mesa-etching • planar Si/SiGe like HBT, consistent with MSI/LSI is needed

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