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Can steep water be re-used?
            Carbon Cost of Water Treatment

                                          Electricity
                                            for RO
TREATING           RECYCLED               treatment
  FRESH              WATER                1.23kg CO2             Use of
 WATER:              SAVES:                eq/tonne              green
1.2kg CO2          0.83kg CO2                                  electricity
                    eq/tonne                                  could offset
eq/tonne
                                                              this carbon
                                                                  cost

                                              CARBON
                                               COST
                                      CARBON COST?
                                          EXTRA
                                        0.4kg CO2
                                        eq/tonne           A very delicate
                                                           balancing act in
            Potential to save up to 70% of process water   order to preserve
                  BUT this comes at a carbon cost          our planet’s
                                                           resources
SWAN Project – 3 years ago looked
          unlikely, but now plants being installed
                                                          Commercial Trial Was
                                                          Successful!

                                                          Membrane Bioreactor
                                                          linked to Reverse
                                                          Osmosis is an
                                                          acceptable technology
                                                          for producing recycled
                                                          water for malting.
                                                          Malts made with
                                                          recycled water
                                                          produced malts and
                                                          beers of the highest
Why now?                                                  quality.
Inability to discharge to local sewer
Lack of water supply

                Where?
                S Africa; Australia; China; Holland; UK
CARBON MANAGEMENT - THE SAFEST BET
How can
Muntons help
farmers save
money and
reduce the
supply chain
carbon
footprint?
Muntons WIN!
Sustainable
Manufacturer
of the Year 2011
Carbon Footprint Calculation: Barley to Brewery/Distillery
(Scope 1 and 2) – Different methodologies agree well


                     Fuel 17%
                     N2O from
                     Soil 35%

                     N fertiliser
                     48%                      Overall
                                               only
                                                 6%
                                             different
Low Carbon Malt Commitment




We are committed to producing 100% low carbon malt
using low carbon options to make a significant impact
on our supply chain carbon footprint.




WE HAVE CALCULATED OUR CARBON FOOTPRINT
Why grow Malting Barley?

                                        MARKET
    RISK                                   Niche
 Higher risk in                        market, locally
hitting spec and                        influenced
     quality
                      YIELD                               LOCATION
                                                           Distance from
                     Lower yields
                                                             maltings:
                    require higher
                                                          Most on the East
                      premiums

   PRICE                               ROTATION
 Biggest driver                        Winter used to
RISK / REWARD                          fit with other
 Area planted                               crops
     Supply
                                                         HARVEST
   continuity      SOIL TYPE                             PRESSURE
                   Lighter land best                      Rapid move if
                    Wolds; Norfolk                         OSR follows;
                                                         Store availability
Relative incomes makes barley hard to get grown

                    1st Winter   1st Winter   Winter    Winter    Spring
                      Wheat        Wheat      Barley    Barley    Barley
                       FEED       MILLING     FEED     MALTING   MALTING
Variable inputs:
Seed, NPKS,          £598         £663        £545      £465      £382
Spraying (per ha)
Revenue incl SFP
and straw           £1526        £1641        £1416    £1228     £1175
(per ha)
GROSS MARGIN
incl SFP             £928         £978        £871      £763      £793
(per ha)
COST
per tonne            £120         £133        £120      £171      £161
NET PROFIT
(per hectare)        £174         £225        £122      £37       £122
Compost, Biosludge, Sewage Sludge - aren’t
they all the same? NO!!


                               Sewage Sludge if
                               untreated is clearly a
                               risky product

                               If treated properly there
                               is no reason to believe it
                               is not safe to use IF
                               CERTIFIED

                               BUT… we are treading
                               carefully and using the
                               least controversial
                               alternate fertiliser
Compost is not a waste if PAS100

                     Compost is analysed for the following:

                     Pathogens: E. Coli, Salmonella

                     Physical contamination: Glass, Stone, Plastic

                     Weed seeds

                     Metals: Cd, Cr, Cu, Pb, Hg, Ni, Zn


                     Muntons specify PAS100 +

                     We cannot accept composted material that
                     has been derived from onions, leeks or
                     garlic, or anything else that generates a
                     strong taint
Influencing Farmers – changing perceptions




                                         15%

                             Convinced
                             Uncertain         85%
Muntons Farming Carbon Footprint Calculator

         We used PAS 2050 to establish some ground rules

         Originally used the MAGB carbon footprint model

         Now enhanced that using the ECOINVENT database and LCA

         Selected the top 10 influencers on farm

         Purpose to demonstrate which actions are worthwhile and
         to get farmers involved in a practical debate




Link to Muntons Environment Documents and the Farming Carbon Footprint Calculator:
http://www.muntons.com/about/environment.asp

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Malting sustainable + innovative part 2

  • 1. Can steep water be re-used? Carbon Cost of Water Treatment Electricity for RO TREATING RECYCLED treatment FRESH WATER 1.23kg CO2 Use of WATER: SAVES: eq/tonne green 1.2kg CO2 0.83kg CO2 electricity eq/tonne could offset eq/tonne this carbon cost CARBON COST CARBON COST? EXTRA 0.4kg CO2 eq/tonne A very delicate balancing act in Potential to save up to 70% of process water order to preserve BUT this comes at a carbon cost our planet’s resources
  • 2. SWAN Project – 3 years ago looked unlikely, but now plants being installed Commercial Trial Was Successful! Membrane Bioreactor linked to Reverse Osmosis is an acceptable technology for producing recycled water for malting. Malts made with recycled water produced malts and beers of the highest Why now? quality. Inability to discharge to local sewer Lack of water supply Where? S Africa; Australia; China; Holland; UK
  • 3. CARBON MANAGEMENT - THE SAFEST BET
  • 4. How can Muntons help farmers save money and reduce the supply chain carbon footprint?
  • 6. Carbon Footprint Calculation: Barley to Brewery/Distillery (Scope 1 and 2) – Different methodologies agree well Fuel 17% N2O from Soil 35% N fertiliser 48% Overall only 6% different
  • 7. Low Carbon Malt Commitment We are committed to producing 100% low carbon malt using low carbon options to make a significant impact on our supply chain carbon footprint. WE HAVE CALCULATED OUR CARBON FOOTPRINT
  • 8. Why grow Malting Barley? MARKET RISK Niche Higher risk in market, locally hitting spec and influenced quality YIELD LOCATION Distance from Lower yields maltings: require higher Most on the East premiums PRICE ROTATION Biggest driver Winter used to RISK / REWARD fit with other Area planted crops Supply HARVEST continuity SOIL TYPE PRESSURE Lighter land best Rapid move if Wolds; Norfolk OSR follows; Store availability
  • 9. Relative incomes makes barley hard to get grown 1st Winter 1st Winter Winter Winter Spring Wheat Wheat Barley Barley Barley FEED MILLING FEED MALTING MALTING Variable inputs: Seed, NPKS, £598 £663 £545 £465 £382 Spraying (per ha) Revenue incl SFP and straw £1526 £1641 £1416 £1228 £1175 (per ha) GROSS MARGIN incl SFP £928 £978 £871 £763 £793 (per ha) COST per tonne £120 £133 £120 £171 £161 NET PROFIT (per hectare) £174 £225 £122 £37 £122
  • 10. Compost, Biosludge, Sewage Sludge - aren’t they all the same? NO!! Sewage Sludge if untreated is clearly a risky product If treated properly there is no reason to believe it is not safe to use IF CERTIFIED BUT… we are treading carefully and using the least controversial alternate fertiliser
  • 11. Compost is not a waste if PAS100 Compost is analysed for the following: Pathogens: E. Coli, Salmonella Physical contamination: Glass, Stone, Plastic Weed seeds Metals: Cd, Cr, Cu, Pb, Hg, Ni, Zn Muntons specify PAS100 + We cannot accept composted material that has been derived from onions, leeks or garlic, or anything else that generates a strong taint
  • 12. Influencing Farmers – changing perceptions 15% Convinced Uncertain 85%
  • 13. Muntons Farming Carbon Footprint Calculator We used PAS 2050 to establish some ground rules Originally used the MAGB carbon footprint model Now enhanced that using the ECOINVENT database and LCA Selected the top 10 influencers on farm Purpose to demonstrate which actions are worthwhile and to get farmers involved in a practical debate Link to Muntons Environment Documents and the Farming Carbon Footprint Calculator: http://www.muntons.com/about/environment.asp