O slideshow foi denunciado.
Utilizamos seu perfil e dados de atividades no LinkedIn para personalizar e exibir anúncios mais relevantes. Altere suas preferências de anúncios quando desejar.

Centrifugal Pump

426 visualizações

Publicada em

ATEEPL provides best solution in flow technology with a range of centrifugal pumps like standard horizontal pumps, electrical centrifugal pumps and more.

Publicada em: Negócios
  • Entre para ver os comentários

Centrifugal Pump

  1. 1. 1 Retrofits & Accessories for Textile Process Houses from A.T.E. Enterprises Private Limited
  2. 2. 2 Retrofits & Accessories Save Cost Improve Productivity Improve Quality
  3. 3. 3 Critical challenges of Indian processing units Productivity Quality High cost of capital Rising energy costs Water scarcity Critical challenges faced by Indian processing units
  4. 4. 4 Retrofits and utilities from A.T.E. A range of retrofits and utilities that will result in : Enormous saving in energy Improved productivity Improved quality  with a substantially low investment  and fastest ROI!
  5. 5. 5 Retrofits & Accessories Save Cost Improve Productivity Improve Quality Improve Quality Improve Productivity
  6. 6. 6 Mahlo Atmoset SMT-12 is an online moisture control and monitoring system, that controls the steam input in drying cylinders by optimising the drying process, thus saving heat energy (30%-50% saving in steam can be achieved) and results with consistent quality output. Payback in just 8 months!!! Reference: Alok (Vapi), Auro (Baddi), Welspun (Anjar), GHCL (Bhilad) Saveenergy–Savecost Steam consumed per kg. of fabric processed on drying range (without Atmoset SMT-12) 1.2 kg Steam saved per kg. of fabric processed (considering just 25% steam saving with Atmoset SMT-12) 0.25 kg So, steam saved after processing 21 MT (or 80,000 meters) of fabric per day 0.25 × 21000 = 5250 kg Considering 25 days working per month, steam saved per month 1,31,250 kg/month Cost of steam saved per year* Rs. 25,20,000 Cost of Mahlo Atmoset SMT-12: Rs.16,25,000** So, ROI = 7.74 months ~ 8 months (*Cost of steam considered @ Rs.1.6/kg) Mahlo - Atmoset SMT 12 **Prices of equipment are indicative and are subject to change
  7. 7. 7 Payback in just 2 months!!! Reference: The shell and tube system recovers heat energy from waste water and uses it to heat fresh water, while maintaining constant process water temperature by means of a PLC attached to the system. Input parameters Output parameters Waste water 20 m3 /hr Fresh water inflow: 20 m3 /hr Wastewater @ 80˚C cooled to 41.15˚C Fresh water @ 25˚C; heated up to 63.57˚C Thermal efficiency: 886.1kW Fuel used: Firewood (calorific value of 3000 kcal/kg) Cost of fuel: Rs. 3/kg Total working hours per year: 6000 Fuel saving per year: 2177 MT Cost of fuel saved: Rs. 65,31,900 Cost of Luwa water to water heat recovery system = Rs. 8,50,000** So, ROI = 1.56 months ~ 2 months* Saveenergy–SavecostLuwa - water to water heat recovery system **Prices of equipment are indicative and are subject to change N.B: Performance depends on constancy of input parameters and maintenance
  8. 8. 8 Payback in just 15 months!!! Reference: Ruby (Khopoli), Oswal F.M. Hammerle (Kolhapur), GHCL (Bhilad) A retrofit for the Osthoff singeing machine for objective measurement of the hairiness of the fabric for proper control of the singeing process by regulating gas intensity as per the fabric hairiness, resulting in uniform hairiness across the batch. Regulation of gas intensity also results in saving of gas. Without online hairiness tester With online hairiness tester Consumption of gas in kg/hour 15 11.5 Cost of gas in Rs./hour 945 724.5 Cost of gas in Rs./day 18,900 14,490 Cost of gas in Rs./month 4,72,500 3,62,250 Cost of gas in Rs./annum 56,70,000 43,47,000 Net savings (Rs./annum) 13,23,000 Cost of online hairiness system: Rs.1,625,000** Cost of propane considered @ Rs. 63/kg Working hours considered @ 20/day Working days considered @ 25 days/month Improvedquality&costsavingsOsthoff - online hairiness tester **Prices of equipment are indicative and are subject to change
  9. 9. 9 A robust, third generation retrofit, made of metal foam for the pre-dryer installed on the CDR to reduce the moisture on the fabric before it enters the hot flue, to avoid migration of dyestuff. Varying gas intensity with actual temperature requirements (in the range of 600 to 800 ˚C) results in saving in gas to the extent of 25-30% as compared to ceramic pre-dryers. Saveenergy–Savecost Payback in 50.4 months Monforts - infrared pre-dryer for CDR **Prices of equipment are indicative and are subject to change Reference: Arvind (Ahmedabad), Auro (Baddi), Alok (Vapi) Parameter Old New Consumption of gas in kg/hour 33 kg 20 kg Cost of gas in Rs./hour Rs. 2,079 Rs. 1,260 Cost of gas in Rs./day Rs. 41,580 Rs. 25,200 Cost of gas in Rs./month 1,039,500 630,000 Cost of gas in Rs./annum 12,474,000 7,560,000 Net savings in Rs. 4,914,000 Cost of infrared pre-dryer for CDR: € 295,000 or Rs. 20,650,000** Cost of propane considered: Rs. 63/kg Working hours considered: 20/day Working days considered: 25/month Return on investment: 50.4 months
  10. 10. 10 Retrofits & Accessories Save Cost Improve Productivity Improve Quality Improve Quality Save Cost
  11. 11. 11 Improveproductivity–Improveprofit Description A residual moisture measurement instrument for drying ranges that controls the degree of dryness of the product by means of dryer speed based on the residual moisture Benefits  Improved productivity  Energy optimisation  Optimal residual moisture for subsequent processing References Alok (Vapi), Oswal Hammerle (Kolhapur), Vardhman (Bhopal), Auro (Baddi), Birla Century (Bharuch) Mahlo textometer RMS can be used in stenter, pad steam and pad dry, and CBR. Mahlo - textometer RMS
  12. 12. 12 Description This advanced textile digital metal detector is highly sensitive to all magnetic and non- magnetic metals. The compact and robust construction of this metal detector with plug-and- play settings ensures a high degree of protection (IP 65 – RC version) Benefits  Highly reliable at a wide range of speeds, as high as 600 m/minute  Can detect ferrous and non-ferrous metal as small as 0.8 mm.  Prevents damage to rubber rollers and fabric  Higher machine uptime  Higher productivity  Higher safety  Better quality output References Alok (Vapi), Oswal Hammerle (Kolhapur), Vardhman (Bhopal), Auro (Baddi), Birla Century (Bharuch), Jakharia (Boisar), Mandhana (Boisar), etc. Improveproductivity–Improveprofit CEIA metal detectors can be used in shearing, calendar, shrinking singeing machines, dye padder and CBR CEIA - bar metal detector
  13. 13. 13 Description The THS 21 conveyor satisfies the most stringent requirements for functionality, compact construction, accuracy and reliability of response in dealing with accidental metallic contamination of products Benefits  Very high sensitivity to ferrous and all magnetic metals  Detection sensitivity compliant with the textile industry Standards  Digitally-adjustable belt speed  Structure and metal detector in AISI 316L stainless steel  High flexibility: all parts completely reversible and modular References Welspun (Anjar), SEL (Punjab), Trident (Budhni) Improveproductivity–Improveprofit CEIA metal detectors can be used in a multitude of textile related applications CEIA - conveyor metal detector
  14. 14. 14 Description Comprising of Ecomat AML, textometer RMS and Permaset VMT, The ecopac EMC-12 monitors and controls exhaust air moisture, residual moisture, and fabric heat setting temperature respectively, resulting in improved productivity and energy optimisation Benefits  Improved productivity  Energy optimisation up to 16%  Consistent quality References Alok (Vapi), Oswal Hammerle (Kolhapur), Vardhman (Bhopal), Auro (Baddi), Birla Century (Bharuch) Improveproductivity–Improveprofit Mahlo ecopac EMC-12 can be used in stenters Mahlo - ecopac EMC-12
  15. 15. 15 Description An innovative technology which is CE certified and available in different capacities, to provide moisture-free compressed air to pneumatic systems on various machines. Compressed air cools the incoming air and separates the moisture via a timer-controlled electronic drainage wall Benefits  Higher machine uptime  Higher productivity  Long life of pneumatic systems  Less maintenance References Manan Cotsyn (Boisar), Valiant (Boisar), Sutlej (Bhilad) Improveproductivity–ImproveprofitAdvance Cooling - compressed air dryer
  16. 16. 16 Description CE-certified and available in different capacities, panel ACs help protect costly electronic equipment from the heat generated by drives in the electrical panel as well as dust and humidity Benefits  Higher machine uptime  Higher productivity  Long life of electronics  Less maintenance References Alok (Vapi), Ruby (Khopoli), BRFL (Boisar), Kothari Exports (Kolkata), Khosla (Mumbai), etc. Improveproductivity–ImproveprofitAdvance Cooling - panel air conditioner
  17. 17. 17 Description A unique system that is CE-certified and available in different capacities to maintain constant temperature of the dye liquor and chemicals in the trough. This water chiller circulates chilled water around the walls of the trough to maintain its temperature at a desired level Benefits  Improved productivity  Evenly dyed fabric  Reduced re-dyeing  Minimum tonal and shade variations in the dyed fabric References Ruby (Khopoli), Auro (Baddi), Raymond UCO (Yavatmal) Improveproductivity–ImproveprofitAdvance Cooling - water & oil chiller
  18. 18. 18 Retrofits & Accessories Save Cost Improve Productivity Improve Quality Save Cost Improve Productivity
  19. 19. 19 Improvedquality–ImproveprofitCorino - beating & brushing systems Benefits  Improves productivity  Improves quality  Energy optimisation References Alok (Vapi), Oswal Hammerle (Kolhapur), Vardhman (Bhopal), Auro (Baddi), Birla Century (Bharuch) Description A compact unit with the provision to attach different brushing or beating systems. Used in singeing machines, CBRs, and printing machines
  20. 20. 20 Improvedquality–ImproveprofitA.T.E. - rotary drum filter Benefits  Improves productivity  Improves quality  Reduces maintenance References Alok (Vapi), Indocount (Kolhapur), Himatsingka (Hasan), Birla Century (Bharuch), GHCL (Bhilad), Aarvee Denim (Ahmedabad), Welspun (Anjar) Description A compact unit with a brushing system for removal of fluff from drums without using water Used in singeing / desizing systems, CBRs, and CRP (Caustic Recovery Plant)
  21. 21. 21 Improvedquality–ImproveprofitA.T.E. - screen filter Benefits  Reduces labour cost  Less maintenance  Hassle-free system References Chenab Textile (Kathua) Mandhana (Boisar) Description A compact unit with screen type brushing system for removal and collection of fluff Used in ETP inlet at preliminary treatment stage and various drainage outlet as well
  22. 22. 22 Improvedquality–ImproveprofitRotovac - online dust & lint removal system Benefits  Reduces labour cost  Less maintenance  Hassle-free system References Arvind (Ahmedabad), NSL Textiles (Hyderabad), BRFL (Boisar) Description A compact unit with a spring-type brushing system for automatic removal and collection of fluff Used in rotary and flat bed printing machines
  23. 23. 23 Improvedquality–ImproveprofitMonforts - chambers for stenter, pad dry Benefits Improves productivity at low investment References India Dyeing (Erode), Alok (Vapi), BJ Textiles (Naidupet) Description Additional chamber with running stenters, hot flues
  24. 24. 24 Improvedquality–ImproveprofitMontimac - rail sewing machine Benefits  Reduces wastage of fabric  Improves fabric & stitch quality References BRFL (Boisar), Indocount (Kolhapur), Shreeji Lifestyle (Dombivali) Description Rail sewing machine for head to head stitching of fabric edges before batching
  25. 25. 25 Improvedquality–ImproveprofitCorino - guidance system for digital printing machine Benefits  Perfect feeding and winding of fabric with uniform tension  Improves printing quality References Shreeji Lifestyle (Dombivali) Description Compact unit that ensures uniform & tensionless feeding of fabric to printing machine
  26. 26. 26 Improvedquality–ImproveprofitMonforts - eco applicator Benefits  Improves fabric quality  Reduces energy costs for drying / increases speed References Not yet sold in India; numerous installations abroad References available on request Description For controlled application of chemicals (softener, hydrophobic, hydrophilic, stain repellants, etc)
  27. 27. 27 Improvedquality–ImproveprofitDunline - endless rubber shrinking belts Benefits  Uniform performance throughout the life of the belt  No material defect  Improves fabric quality References Alok (Vapi), Raymond (Kolhapur), Arvind (Ahmedabad), JCT (Pagoda), RMB Denim (Surat), Century Denim (Indore), etc. Description For fabric shrinking on shrinking ranges
  28. 28. 28 Improvedquality–ImproveprofitDunline - endless felts Benefits  Designed to offer uniform performance throughout the life of the felt; no material defects  Improves fabric quality References Jindal Worldwide (Ahmedabad), Bhaskar Denim (Bhopal) Description For drying & giving feel to fabric used on palmer drum of sanforizer, relax dryer, printing dryer
  29. 29. 29 Improvedquality–ImproveprofitDunline - accessories Benefits  Maintain and increase longevity of the belt & felt References BRFL (Tarapur), Mandhana (Tarapur), Oswal Denim (Lalru and Bhopal), Nahar (Lalru), Bhaskar Industries (Bhopal), Indocount (Kolhapur) Description  Topline belt safe compound  Topline safe wash  Topline belt lube  Topline paralel gauge  Topline surface contact thernmom
  30. 30. 30 Improvedquality–ImproveprofitMAG - textile testing instruments Benefits  Quality assurance  Support customization  Calibration & test certification  Provision of AMC and OMC References E I Dupont India (Hyderabad), Alok (Silvassa), Morajee (Nagpur), Alps (Ghaziabad), Grasim (Bhiwani), Shree Sidvinayak Texco (Ludhiana), Shree Balaji (Ludhiana), Pratap (Ambala), Ahuja Cotspin (Punjab), Garg Acrylics (Punjab), KPR (Tamil Nadu), Keshar Multi Yarns (Kolkata), Vishnu Cotton Mills (Kolkata) Description High quality textile testing instruments at affordable cost
  31. 31. 31 Improvedquality–ImproveprofitValence - static discharge bars Benefits  Improves safety  Helps to improve productivity  Helps to improve quality References Nahar (Lalru), Tex n Nets (Gurgaon), Jain Textiles (Gurgaon), Surya Processors (Ghaziabad), Alps (Ghaziabad), Kudu Knits (Ludhiana) Description Compact, sturdy and reliable static discharge bars to eliminate electrostatic charge on moving parts
  32. 32. 32 Improvedquality–ImproveprofitA.T.E. - material handling system Benefits  Low effort transport system  Suitable for heavy loads  Trouble-free working References NSL (Guntur), Birla Century (Bharuch), K G Denim (Mettupalayam), D Décor (Tarapur), Premier Fine Linens (Perundurai), Trident (Budhni) and Himatsingka Linens (Hasan), Welspun (Anjar) Description Supply of all types of material handling equipment to store and move textile substrates from one machine to another
  33. 33. 33 Improvedquality–ImproveprofitA.T.E. - lubricants and greases Benefits  Resists hydrocarbon washout/dilution  High load carrying capacity  Reduced sludge and deposit formation  Excellent oxidative and thermal stability  Low friction and less power consumption References Description High quality speciality lubricants which can perform under extreme conditions of speed, temperature & load. Different purpose grease & oil, aerosol sprays for wet and dry applications for trouble free operation of machines for longer duration Mandhana (Boisar), Alok (Vapi), BRFL (Boisar), Valiant Glass (Boisar), Mudra Lifestyle (Boisar), Ruby (Khopoli), Arvind (Ahmedabad), Premier (Bengaluru), Himatsingka Linens (Hasan), Vardhman (Budhni), Nahar (Lalru), etc…
  34. 34. 34 Improvedquality–ImproveprofitA.T.E. - textile automation control systems Benefits  Improves the performance of old machines  Hassle free operation  Improves production of machines  Reduces operation time  Reduces operation cost References Welspun Syntex (Silvassa), Bhaskar Denim (Bhopal), Balkrishna Synthetic (Tarapur), Indorama Synthetic (Nagpur), Arvind (Ahmedabad), JCT (Phagwara), Premier (Coimbatore) Description Complete, customized retrofit and automation solutions for the textile industry
  35. 35. 35 THANK YOU

×