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NICKEL-TITANIUM 
Instruments 
In ENDODONTICS 
Presenter: 
Dr. Ashok Ayer 
Department of Conservative Dentistry & Endodontics 
College of Dental Surgery 
BPKIHS, Dharan, Nepal
Contents: 
1. Brief History of Canal Instrumentation 
2. Manufacture of Instruments 
3. Nickel Titanium in Endodontics 
4. Basic Properties of metals 
5. Atomic structure of Ni-Ti 
6. Shape memory 
7. Superelasticity 
8. Effects of Heat Sterilization on Properties of Nickel-Titanium 
Instruments 
9. Failure of Nickel-Titanium Instruments and Failure Mechanisms 
10. Strategies for Improved Nickel- Titanium Instruments 
11. Comparative studies 
12. Endodontic Instrument Standardization 
13. Sotokawa classified Instrument damage 
14. Nickel- Titanium Precautions and Prevention 
15. Handpieces for engine driven instruments 
16. Controlled Memory / M / R phase Nickel-Titanium Wires 
17. Conclusion
Brief History of Canal Instrumentation 
Historically the earliest instruments were crude 
made initially out of watch springs. 
The first recorded was in 1838 manufactured by 
Edwin Maynard (Castellucci). 
In 1864 a thin rubber leaf retained by a clamp 
was used to isolate the tooth (Castellucci) and 
protect the patient while preparing the tooth
Early files were ground into a barbed 
shape out of circular wire and were used 
to remove vital or non-vital pulp 
remnants. 
Reamers and files are most commonly 
made out of round wire that has been 
ground to a tapered square or triangular 
section and twisted to form the reamer 
or file.
Manufacture of 
Instruments 
Files can be manufactured by either twisting 
or by machining. Some files are ground out of 
a circular blank of stainless steel, for example 
Hedstrom files, rather than twisted 
The most common method of manufacture is 
to grind the blank metal shape and then twist 
it.
The nickel- titanium alloy is difficult to 
machine as the properties of the alloy can be 
changed during the manufacturing process. 
Variables such as feed rate, lubrication, and 
heat treating during the fabrication process 
can influence the final product 
New manufacturing methods that employ 
casting of the alloy or stamping wire blanks.
Different properties can be afforded to the 
file if the wire is ground to a different 
shape before twisting. 
K Flex. files, for example, are twisted out 
of a rhomboid metal blank rather than the 
square blank used to create the file 
resulting in greater flexibility
The design of the blank affects how 
efficiently the file cuts dentine. 
The efficiency is dictated by the rake 
angle of the files. 
A positive rake: are efficient and remove 
dentine, but can more easily get stuck 
as they will lock into the canal wall if 
screwed in.
A neutral rake angle exists where the flutes are at 
90 degrees to the tooth surface and cut as they are 
scratched over the dentine. 
A negative rake is where the cutting blade is angled 
away from the direction of cutting 
With the ability to machine flutes, many new 
designs such as radial lands have become 
available. 
Radial lands allow nickel- titanium files to be used 
as reamers in a 360˚ motion as opposed to the 
traditional reamers with more acute rake angles.
Most instruments have a non-cutting tip 
that is not active. 
The non-cutting tip is designed so that it 
will follow the root canal rather than cut 
and so reduces the incidence of ledges
Nickel Titanium in 
Endodontics 
A new generation of endodontic instruments, 
made from nickel- titanium, has added a new 
dimension to the practice of endodontics. 
The superelasticity of nickel- titanium, the 
property that allows it to return to its original 
shape following significant deformation, 
differentiates it from other metals, such as 
stainless steel, that sustain deformation and 
retain permanent shape change.
Stainless steel is the main metal used 
for hand instruments in root canal 
therapy. 
Its advantage over carbon steel is that it 
is not prone to corrosion caused by the 
chemicals used in root canals or by 
steam sterilisation 
NiTi:(rotary instruments): shape 
memory, flexibility characteristics, and 
resistance to torsional fracture.
Harmeet Walia thought that nickel 
titanium alloy might have enormous 
potential for endodontic files. 
The NiTi alloy used in orthodontics and 
endodontics was developed by Wiliam E 
Buehler and associates 
"Nitinol" from nickel, titanium, (and in 
1960s) -- nickel titanium alloy by the U.S. 
Naval Ordinance Laboratory
Using special large-diameter orthodontic 
wires contributed by the, 
Unitek Corporation, Quality Dental 
Products (Johnson City, TN) 
Fabricated the first prototype NiTi hand files 
by machining rather than the conventional 
manner of twisting the tapered stainless 
steel wire blanks
Both Ni and Ti have several valences 
-- NiTi, Ti2Ni3 , and Ti2Ni, 
Original alloy-- 55% Nickel and 45% titanium 
Nickel 52% 
Titanium 45% 
Cobalt 3% modify transition temperature 
and mechanical properties
Types of Nickel Titanium alloy 
1.Conventional or elastic 
2.Newer or superelastic 
A. Pseudoelastic 
B. Thermoelastic
1. Crystals 
• Specific geometry 
• Atoms are arranged in unit cells, repeated 
again to form lattice 
cation- anion 
arrangement resist 
deformation 
Increases the 
strength of crystals
2. Grain 
• A microscopic single crystal in the 
microstructure of a metallic material. 
Crystal 
growth 
Crystal 
penetrate 
each other 
Grain 
Boundary: 
Weaker, 
noncrystalline 
structure
3. Lattices 
The three-dimensional network of lines 
connecting the atoms in undisturbed crystals 
Body centred 
cubic (BCC) 
Face centred 
cubic (FCC)
Monoclinical 
Martensite (low-temperature phase, with a 
monoclinic B19 structure
4. Lattice defects: 
• Weaken the material 
• Substituent metals: Nickel or chromium for iron 
in stainless steel
5. Lattice deformation 
Metals with BCC or FCC cells are densely 
packed, 
Slip planes - plastic deformation (e.g.pressing, 
spinning, rolling, drawing, extruding) yet maintain 
the integrity of the crystal. 
Small stress - atoms return back- nonpermanent 
or elastic deformation
• Stress exceeding the elastic limit- permanent 
or plastic deformation results. 
• Greater stress causes the material to fracture. 
Crystal deform Lattice deform 
Stresses atomic 
bond 
Increases resistance to 
further deformation 
Strain, work 
hardening or cold 
work
6. Polymorphism 
Crystallize into more than one structure 
(FCC) Low temperature (BCC)
7. Twinning 
Deformation that divides lattice into two 
symmetric parts at an angle 
• High temperature- detwinning occurs- shape 
memory
8. Transition 
Iron--- higher temperature--- austenite 
(912C to 1394C) 
Ni substituted for some Fe atoms, it can be 
stable even at room temperature.
Ni-Ti alloy is present in- 
Austenitic phase: Body centred cubic 
Higher temperature 
Lower stresses 
Martensitic phase: Monoclinic 
Lower temperature 
Higher stress 
R phase: Rhomboidal structure 
Intermediate between transition
Formation of R-phase is favoured by the 
presence of dislocations and 
precipitates in the NiTi alloy.
Bradley et al. used DSC (Differential Scanning 
Calorimetry) to compare superelastic, nonsuperelastic, 
and shape memory NiTi orthodontic wires. 
This later transformation is completed at an Af 
temperature of approximately 25°C, so the as-received 
instrument will be in the superelastic condition at 
37˚C. 
(Bradley et al. Am J Orthod dentofacial Orthop 1996)
The optimum microstructure for 
superelastic NiTi rotary instruments would 
have the maximum amount of austenite 
that could reversibly transform to 
martensite, with a large enthalpy change. 
Transformation temperatures were 
decreased after clinical use of the 
instruments.
Springback 
Chinese NiTi Nitinol 
Stainless 
> > steel 
1.6 times 4.4 times
SHAPE MEMORY 
A phenomenon that can recover 
permanent strains when they are heated 
above a certain temperature. 
(specific thermodynamic property) 
Transformation between austenite and 
martensite occurs by a twinning process 
at the atomic level, and the reversibility 
of this twinning is the origin of shape 
memory.
Temperature-induced phase transformation without 
mechanical loading.
Transition temperature: 
Pure substance -- definite melting point 
In NiTi alloys, martensitic transformation occur within 
the temperature range (TTR). 
Varies – 
Eg: Thermal NiTi: 25 C- 82 C 
the cooling and heating curves do not overlap. 
This difference (40- 60C) is called hysteresis
Composition and metallurgical treatments 
have dramatic impacts on these transition 
temperatures. 
NiTi can have 3 different forms: martensite, 
stress-induced martensite (SE), and austenite. 
When the material is in its martensite form, it is 
soft and ductile and can easily be deformed. 
SE NiTi is highly elastic. 
Whereas austenitic NiTi is quite strong and 
hard
Superelasticity 
Superelasticity is a phenomenon wherein the stress 
remained nearly constant despite the strain change within 
a specific range. 
Alloys such as nickel- titanium, that show superelasticity, 
undergo a stress-induced martensitic transformation from 
a parent structure, which is austenite. 
On release of the stress, the structure reverts back to 
austenite, recovering its original shape in the process. 
Deformations involving as much as a 10% strain can be 
completely recovered in these materials, as compared 
with a maximum of 1% in conventional alloys.
NiTi particularly exhibits superelastic 
behavior between 10oC – 125oC 
Other alloys with superelastic properties 
are the alloys of copper-zinc, copper-aluminum, 
or titanium-niobium 
Ideal temperature range in endodontics is 
23oC to 36oC, the temperatures found in 
the composition of 50% Ni and 50% Ti
Stoeckel and Yu. 
Stress of 2,500 MPa was required to stretch a 
piano wire to 3% strain, as compared with only 
500 MPa for a nickel-titanium wire. 
At 3% strain, the music wire breaks. 
Minimum residual deformation occurs at 
approximately room temperature. 
(Stoeckel D, Yu W. Wire J Int 1991 march: 45-50)
The First Use of NiTi in Endodontic Rotary Files 
1991 NiTi Co. had two rotary file designs 
to make up their file line 
These two file designs were developed 
uniquely for continuous 360o rotation
The first file design, U-File design, which 
continues to be offered today as the 
Profile, GT and LightSpeed, for sizes #15 
through #35 
The second file design, the Sensor File, 
was used in sizes #40 to #60 and 
incorporated two sets of flutes having 
different helical angles
 Oregon Health Sciences University compared 
four instrumentation techniques 
1) Step-back preparation with K-files 
2) Crown-down preparation with K-files 
3) Sonic instrumentation with Shaper-Sonic files 
4) NiTiMatic preparation system with NiTi rotary 
files
Incidence of zipping, ledging, and elbow 
formation was found to be the lowest with the 
use of the NiTiMatic preparation system with 
NiTi rotary files
In 1993 the University of Tennessee 
Amount of material removed at the 
working length: 
Rotary 0.017 mm 
Hand NiTi 0.023 mm 
Hand stainless steel 0.139 mm 
The canal width of the inner wall to be 
closer to the original width and more 
centered with the rotary group
This illustrates the increase in canal width on 
the inside of the curve at the point of 
curvature
Nickel-titanium instruments are as effective 
as or better than comparable stainless steel 
instruments in machining dentin. 
Nickel- titanium instruments are more wear 
resistant 
Nickel- titanium files are biocompatible and 
appear to have excellent anticorrosive 
properties
Kuhn and Jordan: 
Heat treatments below 600°C caused increased 
bending flexibility. 
Flexibility was decreased by heat treatments 
above 600°C 
Heat treatment at 400°C, corresponding to 
the recovery annealing stage before 
recrystallization, 
Be utilized by manufacturers prior to machining 
the NiTi instruments to decrease the work 
hardening of the alloy. 
(Kuhn G, Jordan L. J Endod 2002;28:716-20)
Effects of Heat Sterilization on Properties 
of Nickel-Titanium Instruments 
Repeated sterilization has been found by 
Silvaggio and Hicks and Canalda-Sahli et 
al. to cause changes in torsion and 
bending properties, and to affect cutting 
efficiency. 
Hilt et al. found no effects on the torsional 
properties, hardness, and microstructure of 
NiTi files from the number of sterilization 
cycles and the type of autoclave 
sterilization. 
(Hilt BR et al. J Endod 2000) 
(Silvaggio J, Hicks ML. J Endod 1997) (Canalda-Sahli et al. Int Endod J 1998)
Whether sterilization caused relief of the 
residual stresses present in the as-received 
instruments from the 
manufacturing process. 
Such residual stresses may contribute to 
the clinical failure of the NiTi 
instruments.
Failure of Nickel-Titanium Instruments 
and Failure Mechanisms 
The manufacturing process of machining 
the NiTi rotary instruments from starting 
wire blanks results in rollover at the edges 
of the flutes and a variety of surface 
defects. 
Machining grooves, microcracks, and 
surface debris are evident when as-received 
instruments are examined with a 
scanning electron microscope, and 
instrument fracture generally occurs at 
surface defects.
Clinical studies by Knowles et al. for 
LightSpeed instruments and by Di Fiore et 
al. for ProFile, ProTaper, ProFile GT, and K3 
Endo instruments reported separation 
(fracture) rates of less than 1.5% and much 
less than 1% respectively. 
One contributing mechanism for clinical 
failure of NiTi instruments, reported by 
Alapati et al, may be the widening of surface 
machining grooves by tenacious dentin 
debris deposits. 
(Alapati et al. J Endod 2005;31:40-3) 
(Knowles et al. J Endod 2006;32:14-16) (Di Fiore et al. Int Endod J 2006;39:700-8)
Instruments generally appeared to 
exhibit ductile fracture, rather than brittle 
fracture 
NiTi alloys for rotary instruments can 
possess significant ductility in bending 
and torsion, without experiencing 
separation in certain clinical cases, 
where the canals have substantial 
curvature or where rotation of the tip is 
hindered.
Fracture initiation often appears to occur 
at machining grooves, with a possible 
role from retained dentin debris in these 
grooves. 
Retrieved instruments, which failed 
during clinical use, may fracture from 
cyclic fatigue after longer periods of use 
or from single overload events after 
relatively brief periods of use.
Tepel et al. Bending and Torsional properties of 24 
different types of nickel- titanium, titanium-aluminum, 
and stainless steel instruments. 
They found the nickel-titanium K-files to be the 
most flexible, followed in descending order by 
titanium-aluminum, flexible stainless steel, and 
conventional stainless steel. 
When testing for resistance to fracture they found 
that No. 25 stainless steel files had a higher 
resistance to fracture than their nickel- titanium 
counterpart. 
(Tepel et al. J Endod 1997;23:141-5)
While studying cyclic fatigue using nickel-titanium 
instruments: canal curvature and 
the number of rotations determined file 
breakage. 
Separation occurred at the point of 
maximum curvature of the shaft.
A series of studies considered rpm as a 
primary factor. 
Two studies concluded that higher rpm 
resulted in more separation and distortion. 
Another concluded that lower rpm resulted 
in more file distortion. 
Zelada et al. stated that rpm was not a 
significant factor but that a canal curvature 
of greater than 30˚ was significant. 
(Zelada et al. J Endod 2002;28:540-2)
In general, instruments used in rotary 
motion break in two distinct modes, 
torsional and flexural. 
Torsional fracture occurs when an 
instrument tip is locked in a canal while 
the shank continues to rotate, thereby 
exerting enough torque to fracture the 
tip. 
Cohen’s Pathways of the Pulp: 10th ed.
Cohen’s Pathways of the Pulp: 10th ed. 
Diagram comparing fracture loads at D3 (upper section of graph) to torques 
occurring during preparation of root canals (lower section of graph). Filled 
columns represent the largest file in each set, and open columns show the scores of 
the most fragile file.
A crown-down approach is 
recommended to reduce torsional loads 
(and thus the risk of fracture) by 
preventing a large portion of the tapered 
rotating instrument from engaging root 
dentin (known as taper lock) 
The clinician can further modify torque 
by varying axial pressure, because 
these two factors are related. 
Cohen’s Pathways of the Pulp: 10th ed.
Flexural fracture occurs when the cyclic 
loading leads to metal fatigue. 
This problem precludes the manufacture of 
continuously rotating stainless steel 
endodontic instruments, because steel 
develops fatal fatigue after only a few 
cycles. 
NiTi instruments can withstand several 
hundred flexural cycles before they fracture 
Cohen’s Pathways of the Pulp: 10th ed.
Strategies for Improved Nickel- Titanium 
Instruments 
Electropolishing the machined surfaces. 
Ion implantation to create harder surfaces, and use 
of special surface coatings. 
Boron-ion implantation more than doubled the 
surface hardness of Nitinol at the nano-indentation 
depth of 0.05 μm, yielding a hardness 
value greater than that of stainless steel 
(Lee DH et al. J Endod 1996;22:543-6)
Schafer used a physical vapor 
deposition (PVD) process to create a 
TiN surface coating on NiTi instruments. 
Surface-coated instruments had greater 
cutting efficiency (penetration into plastic 
samples with cylindrical canals) 
compared with control instruments. 
Their cutting efficiency was not altered 
by repeated autoclave or sodium 
hypochlorite sterilization. 
(Schafer E. Et al. Int Endod J 2002;35:867-72)
COMPARATIVE 
STUDIES 
Himel et al. compared hand nickel- titanium filing of plastic 
blocks with curved canals to stainless steel filing. 
Working length was maintained significantly more often (p< 
.05) in the nickel- titanium group than in the stainless steel 
group. 
There was no ledging of canals using the more flexible 
nickeltitanium files compared with 30.4% ledging when 
stainless steel files were used. 
Apical zipping occurred 31.7% less often with the Nitinol files. 
Stripping of the canal walls was less with NiTi 
(Himel et al. Oral Surg Oral Med Oral Pathol Oral Radiol Endod 1995;79:232-7)
Gambill et al. 
Using computed tomography 
Reamed extracted teeth with either stainless 
steel or NiTi files. 
Nickel- titanium files caused less canal 
transportation, removed less dentin, were more 
efficient, and produced more centered canals. 
(Gambill et al. J Endod 1996;22:369-75)
Elliot et al. 
 Compared Stainless steel (Flexofiles) and NiTi 
(NiTi flex) files 
 It is preferable to use nickel- titanium 
instruments in a balanced force technique and 
stainless steel in a filing technique because 
stainless steel files can be precurved. 
 Considering these results, nickel-titanium 
instruments should be used as reamers, not 
files. 
(Elliot LM et al. Endod Dent Traumatol 1998;14:10-15)
Blum et al. 
The crown-down technique with ProFile instruments 
produced less force than the stepback technique 
The more a file was in contact with the canal wall, the 
higher the forces on the instrument and the canal wall. 
Another study compared the use of a sequence 
of 0.04 tapered instruments with a sequence 
using 0.04 and 0.06 instruments. 
The sequence using the two different tapers produced 
less force. 
(Blum et al. Int Endod J 1999;32:32-46) (Schrader et al. J Endod 2005;31:120-3)
When more flutes per unit length are 
engaged, higher forces are the result. 
Lubrication also influences the forces 
that can be generated during canal 
instrumentation. 
In particular, the use of an EDTA 
chelation solution significantly reduced 
maximum torque values for ProFile 
instruments.
Nickel-titanium instruments showed 
superior resistance to angular deflection; 
they fractured after, 
2½ full revolutions (900 degrees) 
Compared to 540 degrees for stainless steel 
instruments. 
Cohen’s Pathways of the Pulp: 10th ed.
IRRIGANTS AND 
STERILIZATION 
Haikel showed that even lengthy 
exposure to sodium hypochlorite did not 
cause nickel-titanium fiIes to fail at lower 
torsional moment values 
In a study that compared nickel- titanium 
files with stainless steel files, it was 
shown that even 40 sterilization cycles 
had no effect on the torsional moment at 
failure for either file type. 
(Haikel et al. J Endod 1998;24:731-5) (Hilt B et al. J Endod 2000;26:76-80)
Endodontic Instrument Standardization 
International Standards Organization (ISO) 
(based on use) 
Group I: hand use only: 
 K-type files 
 H type file 
 R-Type rasps 
 Barbed broaches 
 spreaders 
 condenser 
Group II: engine driven latch type 
Same design as in group I but made to attach to hand piece. 
Niti Rotary instruments like Profile, Lightspeed.
Group III: engine driven latch type 
Endodontic engine driven instruments fabricated from a 
single metal latch and shaft and operative head. 
Gates Glidden drills and Peeso reamers. 
Group IV: root canal points. 
Gutta percha, silver points and paper points.
According to stock 
Twisted Machined 
K-files H file 
K- reamer Flex R 
K-flex file Canal master 
Flexo Heliapical 
Zipperer flexicut Flexogates 
Mc spadden engine file
According to Cohen 
• Hand instruments: those specific to endodontics 
• Instruments for pulp space preparation 
• Group I 
• Group II 
• Group III 
• Devices for root canal length measurements 
• Instruments for root canal obturation 
• Devices for removal of root canal obstructions
STANDARDIZATION (Ingle and Levine) 
(1959) 
Instrument are numbered from 10 to 100, the numbers 
advance by 5 units to size 60 & then by 10 units till size 
100. 
Each number shall describe the diameter of instrument 
in 100th of a mm at the tip 
Ex: No.20 is 0.20 mm (20/100) at the tip. 
The working blade (flutes) shall begin at the tip 
designated as D1 & the flutes extend to the length of 
16mm designated as D2.
The diameter of D2 shall be 32/100 or 0.32mm 
greater than that of D1. 
This sizing ensures a constant increase in taper of 
0.02mm per mm for every instrument regardless of 
the size. 
Other specifications were added later. These includes:– 
• The tip angle = 75±150 
• Addition of D3 
 3mm from D1. 
• Instrument sizes should increase by 0.05mm at D1 
between Number 10 – 60. 
From Number 60- they should increase by 0.1mm.
ADA Specification revised in March 1981 stated 
 Instrument sizes No. 6,8,10 were added to original 
standardization. 
 Also 110 to 150 were added for increased selection. 
 D1 and D2 changed to D0 and D16 
Newer changes includes: 
 Addition of tapers greater than ISO 0.02 taper
Colour coding : 
The instrument handles have been color coded for easier 
recognition. 
White 15 45 90 
150 
Yellow 20 50 100 
Red 25 55 110 
Blue 30 60 120 
Green 35 70 130 
Black 40 80 140 
Pink 06 
Grey 08 
Purple 10
ADA/ANSI AND ISO/FDI NUMBERING 
SYSTEMS 
ANSI GENERAL DESCRIPTION ISO / FDI 
28 
58 
63 
71 
78 
Root Canal Files (K-type) 
Hedstroem Files (H-type) 
Barbed Broaches and Rasps 
Root canal Enlargers 
Condensers, Pluggers, Spreaders 
Obturating Points 
3630/1 
3630/1 
3630/1 
3630/2 
3630/3 
6877
Sotokawa classified Instrument damage : 
Type I : Bent instrument. 
Type II : Stretching / straightening of twist contour. 
Type III : Peeling off metal at blade edges. 
Type IV : Partial clockwise turn. 
Type V : Cracking along axis. 
Type VI : Full fracture.
Nickel- Titanium Precautions 
and Prevention 
Avoid too much pressure is applied to the file. 
Never force a file! These instruments require 
a passive technique. 
If resistance is encountered, stop 
immediately, and before continuing, increase 
the coronal taper and negotiate additional 
length, using a smaller, 0.02 taper stainless 
steel hand tile.
Canals that join abruptly at sharp angles are 
often found in roots such as the mesiobuccal 
root of maxillary molars, all premolars, and 
mandibular incisors and the mesial roots of 
mandibular molars. 
The straighter of the two canals should first be 
enlarged to working length and then the other 
canal, only to where they join. 
If not, a nickel-titanium file may reverse its 
direction at this juncture, bending back on itself 
and damaging the instrument.
Curved canals that have a high degree and 
small radius of curvature are dangerous. 
Such curvatures (over 60˚ and found 3 to 4 
mm from working length) 
A nickel-titanium instrument should not be 
used to bypass ledges. 
Teeth with "S"-type curves should be 
approached wlith caution! Adequate flaring 
of the coronal third to half of the canal.
When the file feels tight throughout the length 
of blade, it is an indication that the orifice and 
coronal one-third to two-thirds of the canal 
need increased taper 
The file should be straight. If any bend is 
present, the instrument is fatigued and should 
be replaced.
ROTARY CONTRA-ANGLE HANDPIECE 
INSTRUMENTS 
Electric handpieces are available 
wherein not only the speed can be 
controlled but the torque as well. 
The speed and torque can be set for a 
certain size instrument and the 
handpiece will "stall" and reverse if the 
torque limit is exceeded
Tri Auto-ZX has three automatic functions: 
The handpiece automatically starts when the file 
enters the canal and stops when the file is 
removed. 
If too much pressure is applied, the handpiece 
automatically stops and reverses rotation. 
It also automatically stops and reverses rotation 
when the file tip reaches the apical stop, as 
determined by the built-in apex locator. 
The Tri Auto-ZX works in a moist canal
RECIPROCATI NG HANDPIECE 
Giromatic (Medidenta/Micro Mega). 
Only latch-type instruments. 
Quarter-turn motion is delivered 3,000 times per 
minute. 
The Endo-Gripper (Mayea/Union Broach) is 
a handpiece, with a 10:1 gear ratio and a 45° 
turning motion
M4 Safety Handpiece 
(Sybron-Kerr, Orange, 
CA). 
30˚ reciprocating motion 
and a chuck that locks 
regular hand files in 
place by their handles 
Recommends their 
Safety Hedstrom 
Instrument
VERTICAL STROKE (HANDPIECE) 
Driven either by air or electrically that delivers a vertical 
stroke ranging from 0.3 to 1 mm. 
The more freely the instrument moves in the canal, the 
longer the stroke. 
The handpiece also has a quarter-turn reciprocating motion 
that "kicks in," along with the vertical stroke, 
If it is too tight, the motion ceases, and the operator returns 
to a smaller file. 
The Canal Finder System (Marseille, France) uses the A-file, 
a variation of the H- file.
Controlled Memory Nickel-Titanium Wires Used in the 
Manufacture of Rotary Endodontic Instruments 
CM wire, a kind of Ni-rich NiTi alloy that 
possessed a relatively high As and Af 
compared with regular Superelastic (SE) wire. 
Maximum strain before fracture of the CM wires 
was more than 3 times higher than it was for 
the SE wires. 
Greater flexibility of endodontic instruments 
manufactured with CM wires than similar 
instruments made of conventional SE wires. 
HyFlex CM, TYPHOON Infinite Flex NiTi 
(Hui-min Zhou, J Endod 2012;38:1535–1540)
M-Wire Nickel-Titanium Shape Memory Alloy 
Used for Endodontic Rotary Instruments 
Unique nano-crystalline martensitic 
microstructure. 
Higher strength and wear resistance 
than similar instruments made 
of conventional superelastic NiTi wires 
ProFile GT Series X, ProFile Vortex, and 
Vortex Blue 
(Ya Shen et al. J Endod 2013;39:163–172)
CM Wire and M-Wire instruments have 
increased austenite transformation 
temperatures. 
The Af of CM Wire, M-Wire, and 
conventional SE NiTi wire are 
approximately 55˚C, 50˚C, and 16- 31˚C 
respectively. 
(Ya Shen et al. J Endod 2013;39:163–172)
A hybrid (austenite-to-martensite) 
microstructure with a certain proportion of 
martensite is more likely to have favorable 
fatigue resistance than a fully austenitic 
microstructure 
This is generally explained by the fatigue-crack 
growth resistance of the martensite, 
Which is found to be superior to that of 
stable austenite, particularly near the 
threshold, by comparing the fatigue behavior 
of the various microstructures in nitinol.
R-Phase Alloy 
The Twisted File is a NiTi rotary file 
manufactured with R-phase alloy using a 
twisting method. It has been reported to have 
a higher fatigue fracture resistance than 
ground files 
The R-phase shows good superelasticity and 
shape memory effects; its Young modulus is 
typically lower than that of austenite. 
(Ya Shen et al. J Endod 2013;39:163–172)
Conclusion: 
The mechanical properties of the NiTi 
alloy can be improved by altering the 
microstructure via cold work and heat 
treatment. 
Therefore, new NiTi endodontic files with 
superior properties can be developed 
through special thermomechanical 
processing.
To be 
Continued……..
References: 
1. John I Ingle ,Leif K Bakland ,J Craig 
Baumgartner. Endodontics,6th edition . 
2. Cohen and Hargreaves. Pathways of 
pulp,10th edition 
3. Franklin S Weine. Endodontic therapy. 6th 
edition. 
4. JAMES L.GUTMANN. Problem solving in 
endodotics; 4th edition 
5. Endodontics Principles and Practice. Fourth 
edition by Mahmoud Torabinejad and Richard 
E. Walton. 
6. Journal of Endodontics 
7. International Endodontic Journal
SR-71 Blackbird: titanium-molybdenum 
alloy

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Nickel Titanium Instruments in Endodontics: Part-1

  • 1. NICKEL-TITANIUM Instruments In ENDODONTICS Presenter: Dr. Ashok Ayer Department of Conservative Dentistry & Endodontics College of Dental Surgery BPKIHS, Dharan, Nepal
  • 2. Contents: 1. Brief History of Canal Instrumentation 2. Manufacture of Instruments 3. Nickel Titanium in Endodontics 4. Basic Properties of metals 5. Atomic structure of Ni-Ti 6. Shape memory 7. Superelasticity 8. Effects of Heat Sterilization on Properties of Nickel-Titanium Instruments 9. Failure of Nickel-Titanium Instruments and Failure Mechanisms 10. Strategies for Improved Nickel- Titanium Instruments 11. Comparative studies 12. Endodontic Instrument Standardization 13. Sotokawa classified Instrument damage 14. Nickel- Titanium Precautions and Prevention 15. Handpieces for engine driven instruments 16. Controlled Memory / M / R phase Nickel-Titanium Wires 17. Conclusion
  • 3. Brief History of Canal Instrumentation Historically the earliest instruments were crude made initially out of watch springs. The first recorded was in 1838 manufactured by Edwin Maynard (Castellucci). In 1864 a thin rubber leaf retained by a clamp was used to isolate the tooth (Castellucci) and protect the patient while preparing the tooth
  • 4. Early files were ground into a barbed shape out of circular wire and were used to remove vital or non-vital pulp remnants. Reamers and files are most commonly made out of round wire that has been ground to a tapered square or triangular section and twisted to form the reamer or file.
  • 5. Manufacture of Instruments Files can be manufactured by either twisting or by machining. Some files are ground out of a circular blank of stainless steel, for example Hedstrom files, rather than twisted The most common method of manufacture is to grind the blank metal shape and then twist it.
  • 6. The nickel- titanium alloy is difficult to machine as the properties of the alloy can be changed during the manufacturing process. Variables such as feed rate, lubrication, and heat treating during the fabrication process can influence the final product New manufacturing methods that employ casting of the alloy or stamping wire blanks.
  • 7. Different properties can be afforded to the file if the wire is ground to a different shape before twisting. K Flex. files, for example, are twisted out of a rhomboid metal blank rather than the square blank used to create the file resulting in greater flexibility
  • 8. The design of the blank affects how efficiently the file cuts dentine. The efficiency is dictated by the rake angle of the files. A positive rake: are efficient and remove dentine, but can more easily get stuck as they will lock into the canal wall if screwed in.
  • 9. A neutral rake angle exists where the flutes are at 90 degrees to the tooth surface and cut as they are scratched over the dentine. A negative rake is where the cutting blade is angled away from the direction of cutting With the ability to machine flutes, many new designs such as radial lands have become available. Radial lands allow nickel- titanium files to be used as reamers in a 360˚ motion as opposed to the traditional reamers with more acute rake angles.
  • 10.
  • 11. Most instruments have a non-cutting tip that is not active. The non-cutting tip is designed so that it will follow the root canal rather than cut and so reduces the incidence of ledges
  • 12. Nickel Titanium in Endodontics A new generation of endodontic instruments, made from nickel- titanium, has added a new dimension to the practice of endodontics. The superelasticity of nickel- titanium, the property that allows it to return to its original shape following significant deformation, differentiates it from other metals, such as stainless steel, that sustain deformation and retain permanent shape change.
  • 13. Stainless steel is the main metal used for hand instruments in root canal therapy. Its advantage over carbon steel is that it is not prone to corrosion caused by the chemicals used in root canals or by steam sterilisation NiTi:(rotary instruments): shape memory, flexibility characteristics, and resistance to torsional fracture.
  • 14. Harmeet Walia thought that nickel titanium alloy might have enormous potential for endodontic files. The NiTi alloy used in orthodontics and endodontics was developed by Wiliam E Buehler and associates "Nitinol" from nickel, titanium, (and in 1960s) -- nickel titanium alloy by the U.S. Naval Ordinance Laboratory
  • 15. Using special large-diameter orthodontic wires contributed by the, Unitek Corporation, Quality Dental Products (Johnson City, TN) Fabricated the first prototype NiTi hand files by machining rather than the conventional manner of twisting the tapered stainless steel wire blanks
  • 16. Both Ni and Ti have several valences -- NiTi, Ti2Ni3 , and Ti2Ni, Original alloy-- 55% Nickel and 45% titanium Nickel 52% Titanium 45% Cobalt 3% modify transition temperature and mechanical properties
  • 17. Types of Nickel Titanium alloy 1.Conventional or elastic 2.Newer or superelastic A. Pseudoelastic B. Thermoelastic
  • 18. 1. Crystals • Specific geometry • Atoms are arranged in unit cells, repeated again to form lattice cation- anion arrangement resist deformation Increases the strength of crystals
  • 19.
  • 20. 2. Grain • A microscopic single crystal in the microstructure of a metallic material. Crystal growth Crystal penetrate each other Grain Boundary: Weaker, noncrystalline structure
  • 21. 3. Lattices The three-dimensional network of lines connecting the atoms in undisturbed crystals Body centred cubic (BCC) Face centred cubic (FCC)
  • 22. Monoclinical Martensite (low-temperature phase, with a monoclinic B19 structure
  • 23. 4. Lattice defects: • Weaken the material • Substituent metals: Nickel or chromium for iron in stainless steel
  • 24. 5. Lattice deformation Metals with BCC or FCC cells are densely packed, Slip planes - plastic deformation (e.g.pressing, spinning, rolling, drawing, extruding) yet maintain the integrity of the crystal. Small stress - atoms return back- nonpermanent or elastic deformation
  • 25. • Stress exceeding the elastic limit- permanent or plastic deformation results. • Greater stress causes the material to fracture. Crystal deform Lattice deform Stresses atomic bond Increases resistance to further deformation Strain, work hardening or cold work
  • 26. 6. Polymorphism Crystallize into more than one structure (FCC) Low temperature (BCC)
  • 27. 7. Twinning Deformation that divides lattice into two symmetric parts at an angle • High temperature- detwinning occurs- shape memory
  • 28. 8. Transition Iron--- higher temperature--- austenite (912C to 1394C) Ni substituted for some Fe atoms, it can be stable even at room temperature.
  • 29. Ni-Ti alloy is present in- Austenitic phase: Body centred cubic Higher temperature Lower stresses Martensitic phase: Monoclinic Lower temperature Higher stress R phase: Rhomboidal structure Intermediate between transition
  • 30. Formation of R-phase is favoured by the presence of dislocations and precipitates in the NiTi alloy.
  • 31. Bradley et al. used DSC (Differential Scanning Calorimetry) to compare superelastic, nonsuperelastic, and shape memory NiTi orthodontic wires. This later transformation is completed at an Af temperature of approximately 25°C, so the as-received instrument will be in the superelastic condition at 37˚C. (Bradley et al. Am J Orthod dentofacial Orthop 1996)
  • 32. The optimum microstructure for superelastic NiTi rotary instruments would have the maximum amount of austenite that could reversibly transform to martensite, with a large enthalpy change. Transformation temperatures were decreased after clinical use of the instruments.
  • 33. Springback Chinese NiTi Nitinol Stainless > > steel 1.6 times 4.4 times
  • 34. SHAPE MEMORY A phenomenon that can recover permanent strains when they are heated above a certain temperature. (specific thermodynamic property) Transformation between austenite and martensite occurs by a twinning process at the atomic level, and the reversibility of this twinning is the origin of shape memory.
  • 35.
  • 36. Temperature-induced phase transformation without mechanical loading.
  • 37. Transition temperature: Pure substance -- definite melting point In NiTi alloys, martensitic transformation occur within the temperature range (TTR). Varies – Eg: Thermal NiTi: 25 C- 82 C the cooling and heating curves do not overlap. This difference (40- 60C) is called hysteresis
  • 38.
  • 39. Composition and metallurgical treatments have dramatic impacts on these transition temperatures. NiTi can have 3 different forms: martensite, stress-induced martensite (SE), and austenite. When the material is in its martensite form, it is soft and ductile and can easily be deformed. SE NiTi is highly elastic. Whereas austenitic NiTi is quite strong and hard
  • 40. Superelasticity Superelasticity is a phenomenon wherein the stress remained nearly constant despite the strain change within a specific range. Alloys such as nickel- titanium, that show superelasticity, undergo a stress-induced martensitic transformation from a parent structure, which is austenite. On release of the stress, the structure reverts back to austenite, recovering its original shape in the process. Deformations involving as much as a 10% strain can be completely recovered in these materials, as compared with a maximum of 1% in conventional alloys.
  • 41. NiTi particularly exhibits superelastic behavior between 10oC – 125oC Other alloys with superelastic properties are the alloys of copper-zinc, copper-aluminum, or titanium-niobium Ideal temperature range in endodontics is 23oC to 36oC, the temperatures found in the composition of 50% Ni and 50% Ti
  • 42. Stoeckel and Yu. Stress of 2,500 MPa was required to stretch a piano wire to 3% strain, as compared with only 500 MPa for a nickel-titanium wire. At 3% strain, the music wire breaks. Minimum residual deformation occurs at approximately room temperature. (Stoeckel D, Yu W. Wire J Int 1991 march: 45-50)
  • 43. The First Use of NiTi in Endodontic Rotary Files 1991 NiTi Co. had two rotary file designs to make up their file line These two file designs were developed uniquely for continuous 360o rotation
  • 44. The first file design, U-File design, which continues to be offered today as the Profile, GT and LightSpeed, for sizes #15 through #35 The second file design, the Sensor File, was used in sizes #40 to #60 and incorporated two sets of flutes having different helical angles
  • 45.  Oregon Health Sciences University compared four instrumentation techniques 1) Step-back preparation with K-files 2) Crown-down preparation with K-files 3) Sonic instrumentation with Shaper-Sonic files 4) NiTiMatic preparation system with NiTi rotary files
  • 46. Incidence of zipping, ledging, and elbow formation was found to be the lowest with the use of the NiTiMatic preparation system with NiTi rotary files
  • 47. In 1993 the University of Tennessee Amount of material removed at the working length: Rotary 0.017 mm Hand NiTi 0.023 mm Hand stainless steel 0.139 mm The canal width of the inner wall to be closer to the original width and more centered with the rotary group
  • 48. This illustrates the increase in canal width on the inside of the curve at the point of curvature
  • 49. Nickel-titanium instruments are as effective as or better than comparable stainless steel instruments in machining dentin. Nickel- titanium instruments are more wear resistant Nickel- titanium files are biocompatible and appear to have excellent anticorrosive properties
  • 50. Kuhn and Jordan: Heat treatments below 600°C caused increased bending flexibility. Flexibility was decreased by heat treatments above 600°C Heat treatment at 400°C, corresponding to the recovery annealing stage before recrystallization, Be utilized by manufacturers prior to machining the NiTi instruments to decrease the work hardening of the alloy. (Kuhn G, Jordan L. J Endod 2002;28:716-20)
  • 51. Effects of Heat Sterilization on Properties of Nickel-Titanium Instruments Repeated sterilization has been found by Silvaggio and Hicks and Canalda-Sahli et al. to cause changes in torsion and bending properties, and to affect cutting efficiency. Hilt et al. found no effects on the torsional properties, hardness, and microstructure of NiTi files from the number of sterilization cycles and the type of autoclave sterilization. (Hilt BR et al. J Endod 2000) (Silvaggio J, Hicks ML. J Endod 1997) (Canalda-Sahli et al. Int Endod J 1998)
  • 52. Whether sterilization caused relief of the residual stresses present in the as-received instruments from the manufacturing process. Such residual stresses may contribute to the clinical failure of the NiTi instruments.
  • 53. Failure of Nickel-Titanium Instruments and Failure Mechanisms The manufacturing process of machining the NiTi rotary instruments from starting wire blanks results in rollover at the edges of the flutes and a variety of surface defects. Machining grooves, microcracks, and surface debris are evident when as-received instruments are examined with a scanning electron microscope, and instrument fracture generally occurs at surface defects.
  • 54. Clinical studies by Knowles et al. for LightSpeed instruments and by Di Fiore et al. for ProFile, ProTaper, ProFile GT, and K3 Endo instruments reported separation (fracture) rates of less than 1.5% and much less than 1% respectively. One contributing mechanism for clinical failure of NiTi instruments, reported by Alapati et al, may be the widening of surface machining grooves by tenacious dentin debris deposits. (Alapati et al. J Endod 2005;31:40-3) (Knowles et al. J Endod 2006;32:14-16) (Di Fiore et al. Int Endod J 2006;39:700-8)
  • 55. Instruments generally appeared to exhibit ductile fracture, rather than brittle fracture NiTi alloys for rotary instruments can possess significant ductility in bending and torsion, without experiencing separation in certain clinical cases, where the canals have substantial curvature or where rotation of the tip is hindered.
  • 56. Fracture initiation often appears to occur at machining grooves, with a possible role from retained dentin debris in these grooves. Retrieved instruments, which failed during clinical use, may fracture from cyclic fatigue after longer periods of use or from single overload events after relatively brief periods of use.
  • 57. Tepel et al. Bending and Torsional properties of 24 different types of nickel- titanium, titanium-aluminum, and stainless steel instruments. They found the nickel-titanium K-files to be the most flexible, followed in descending order by titanium-aluminum, flexible stainless steel, and conventional stainless steel. When testing for resistance to fracture they found that No. 25 stainless steel files had a higher resistance to fracture than their nickel- titanium counterpart. (Tepel et al. J Endod 1997;23:141-5)
  • 58. While studying cyclic fatigue using nickel-titanium instruments: canal curvature and the number of rotations determined file breakage. Separation occurred at the point of maximum curvature of the shaft.
  • 59. A series of studies considered rpm as a primary factor. Two studies concluded that higher rpm resulted in more separation and distortion. Another concluded that lower rpm resulted in more file distortion. Zelada et al. stated that rpm was not a significant factor but that a canal curvature of greater than 30˚ was significant. (Zelada et al. J Endod 2002;28:540-2)
  • 60. In general, instruments used in rotary motion break in two distinct modes, torsional and flexural. Torsional fracture occurs when an instrument tip is locked in a canal while the shank continues to rotate, thereby exerting enough torque to fracture the tip. Cohen’s Pathways of the Pulp: 10th ed.
  • 61. Cohen’s Pathways of the Pulp: 10th ed. Diagram comparing fracture loads at D3 (upper section of graph) to torques occurring during preparation of root canals (lower section of graph). Filled columns represent the largest file in each set, and open columns show the scores of the most fragile file.
  • 62. A crown-down approach is recommended to reduce torsional loads (and thus the risk of fracture) by preventing a large portion of the tapered rotating instrument from engaging root dentin (known as taper lock) The clinician can further modify torque by varying axial pressure, because these two factors are related. Cohen’s Pathways of the Pulp: 10th ed.
  • 63. Flexural fracture occurs when the cyclic loading leads to metal fatigue. This problem precludes the manufacture of continuously rotating stainless steel endodontic instruments, because steel develops fatal fatigue after only a few cycles. NiTi instruments can withstand several hundred flexural cycles before they fracture Cohen’s Pathways of the Pulp: 10th ed.
  • 64. Strategies for Improved Nickel- Titanium Instruments Electropolishing the machined surfaces. Ion implantation to create harder surfaces, and use of special surface coatings. Boron-ion implantation more than doubled the surface hardness of Nitinol at the nano-indentation depth of 0.05 μm, yielding a hardness value greater than that of stainless steel (Lee DH et al. J Endod 1996;22:543-6)
  • 65. Schafer used a physical vapor deposition (PVD) process to create a TiN surface coating on NiTi instruments. Surface-coated instruments had greater cutting efficiency (penetration into plastic samples with cylindrical canals) compared with control instruments. Their cutting efficiency was not altered by repeated autoclave or sodium hypochlorite sterilization. (Schafer E. Et al. Int Endod J 2002;35:867-72)
  • 66. COMPARATIVE STUDIES Himel et al. compared hand nickel- titanium filing of plastic blocks with curved canals to stainless steel filing. Working length was maintained significantly more often (p< .05) in the nickel- titanium group than in the stainless steel group. There was no ledging of canals using the more flexible nickeltitanium files compared with 30.4% ledging when stainless steel files were used. Apical zipping occurred 31.7% less often with the Nitinol files. Stripping of the canal walls was less with NiTi (Himel et al. Oral Surg Oral Med Oral Pathol Oral Radiol Endod 1995;79:232-7)
  • 67. Gambill et al. Using computed tomography Reamed extracted teeth with either stainless steel or NiTi files. Nickel- titanium files caused less canal transportation, removed less dentin, were more efficient, and produced more centered canals. (Gambill et al. J Endod 1996;22:369-75)
  • 68. Elliot et al.  Compared Stainless steel (Flexofiles) and NiTi (NiTi flex) files  It is preferable to use nickel- titanium instruments in a balanced force technique and stainless steel in a filing technique because stainless steel files can be precurved.  Considering these results, nickel-titanium instruments should be used as reamers, not files. (Elliot LM et al. Endod Dent Traumatol 1998;14:10-15)
  • 69. Blum et al. The crown-down technique with ProFile instruments produced less force than the stepback technique The more a file was in contact with the canal wall, the higher the forces on the instrument and the canal wall. Another study compared the use of a sequence of 0.04 tapered instruments with a sequence using 0.04 and 0.06 instruments. The sequence using the two different tapers produced less force. (Blum et al. Int Endod J 1999;32:32-46) (Schrader et al. J Endod 2005;31:120-3)
  • 70. When more flutes per unit length are engaged, higher forces are the result. Lubrication also influences the forces that can be generated during canal instrumentation. In particular, the use of an EDTA chelation solution significantly reduced maximum torque values for ProFile instruments.
  • 71. Nickel-titanium instruments showed superior resistance to angular deflection; they fractured after, 2½ full revolutions (900 degrees) Compared to 540 degrees for stainless steel instruments. Cohen’s Pathways of the Pulp: 10th ed.
  • 72. IRRIGANTS AND STERILIZATION Haikel showed that even lengthy exposure to sodium hypochlorite did not cause nickel-titanium fiIes to fail at lower torsional moment values In a study that compared nickel- titanium files with stainless steel files, it was shown that even 40 sterilization cycles had no effect on the torsional moment at failure for either file type. (Haikel et al. J Endod 1998;24:731-5) (Hilt B et al. J Endod 2000;26:76-80)
  • 73. Endodontic Instrument Standardization International Standards Organization (ISO) (based on use) Group I: hand use only:  K-type files  H type file  R-Type rasps  Barbed broaches  spreaders  condenser Group II: engine driven latch type Same design as in group I but made to attach to hand piece. Niti Rotary instruments like Profile, Lightspeed.
  • 74. Group III: engine driven latch type Endodontic engine driven instruments fabricated from a single metal latch and shaft and operative head. Gates Glidden drills and Peeso reamers. Group IV: root canal points. Gutta percha, silver points and paper points.
  • 75. According to stock Twisted Machined K-files H file K- reamer Flex R K-flex file Canal master Flexo Heliapical Zipperer flexicut Flexogates Mc spadden engine file
  • 76. According to Cohen • Hand instruments: those specific to endodontics • Instruments for pulp space preparation • Group I • Group II • Group III • Devices for root canal length measurements • Instruments for root canal obturation • Devices for removal of root canal obstructions
  • 77. STANDARDIZATION (Ingle and Levine) (1959) Instrument are numbered from 10 to 100, the numbers advance by 5 units to size 60 & then by 10 units till size 100. Each number shall describe the diameter of instrument in 100th of a mm at the tip Ex: No.20 is 0.20 mm (20/100) at the tip. The working blade (flutes) shall begin at the tip designated as D1 & the flutes extend to the length of 16mm designated as D2.
  • 78.
  • 79. The diameter of D2 shall be 32/100 or 0.32mm greater than that of D1. This sizing ensures a constant increase in taper of 0.02mm per mm for every instrument regardless of the size. Other specifications were added later. These includes:– • The tip angle = 75±150 • Addition of D3  3mm from D1. • Instrument sizes should increase by 0.05mm at D1 between Number 10 – 60. From Number 60- they should increase by 0.1mm.
  • 80.
  • 81. ADA Specification revised in March 1981 stated  Instrument sizes No. 6,8,10 were added to original standardization.  Also 110 to 150 were added for increased selection.  D1 and D2 changed to D0 and D16 Newer changes includes:  Addition of tapers greater than ISO 0.02 taper
  • 82. Colour coding : The instrument handles have been color coded for easier recognition. White 15 45 90 150 Yellow 20 50 100 Red 25 55 110 Blue 30 60 120 Green 35 70 130 Black 40 80 140 Pink 06 Grey 08 Purple 10
  • 83. ADA/ANSI AND ISO/FDI NUMBERING SYSTEMS ANSI GENERAL DESCRIPTION ISO / FDI 28 58 63 71 78 Root Canal Files (K-type) Hedstroem Files (H-type) Barbed Broaches and Rasps Root canal Enlargers Condensers, Pluggers, Spreaders Obturating Points 3630/1 3630/1 3630/1 3630/2 3630/3 6877
  • 84. Sotokawa classified Instrument damage : Type I : Bent instrument. Type II : Stretching / straightening of twist contour. Type III : Peeling off metal at blade edges. Type IV : Partial clockwise turn. Type V : Cracking along axis. Type VI : Full fracture.
  • 85. Nickel- Titanium Precautions and Prevention Avoid too much pressure is applied to the file. Never force a file! These instruments require a passive technique. If resistance is encountered, stop immediately, and before continuing, increase the coronal taper and negotiate additional length, using a smaller, 0.02 taper stainless steel hand tile.
  • 86. Canals that join abruptly at sharp angles are often found in roots such as the mesiobuccal root of maxillary molars, all premolars, and mandibular incisors and the mesial roots of mandibular molars. The straighter of the two canals should first be enlarged to working length and then the other canal, only to where they join. If not, a nickel-titanium file may reverse its direction at this juncture, bending back on itself and damaging the instrument.
  • 87. Curved canals that have a high degree and small radius of curvature are dangerous. Such curvatures (over 60˚ and found 3 to 4 mm from working length) A nickel-titanium instrument should not be used to bypass ledges. Teeth with "S"-type curves should be approached wlith caution! Adequate flaring of the coronal third to half of the canal.
  • 88. When the file feels tight throughout the length of blade, it is an indication that the orifice and coronal one-third to two-thirds of the canal need increased taper The file should be straight. If any bend is present, the instrument is fatigued and should be replaced.
  • 89. ROTARY CONTRA-ANGLE HANDPIECE INSTRUMENTS Electric handpieces are available wherein not only the speed can be controlled but the torque as well. The speed and torque can be set for a certain size instrument and the handpiece will "stall" and reverse if the torque limit is exceeded
  • 90. Tri Auto-ZX has three automatic functions: The handpiece automatically starts when the file enters the canal and stops when the file is removed. If too much pressure is applied, the handpiece automatically stops and reverses rotation. It also automatically stops and reverses rotation when the file tip reaches the apical stop, as determined by the built-in apex locator. The Tri Auto-ZX works in a moist canal
  • 91. RECIPROCATI NG HANDPIECE Giromatic (Medidenta/Micro Mega). Only latch-type instruments. Quarter-turn motion is delivered 3,000 times per minute. The Endo-Gripper (Mayea/Union Broach) is a handpiece, with a 10:1 gear ratio and a 45° turning motion
  • 92. M4 Safety Handpiece (Sybron-Kerr, Orange, CA). 30˚ reciprocating motion and a chuck that locks regular hand files in place by their handles Recommends their Safety Hedstrom Instrument
  • 93. VERTICAL STROKE (HANDPIECE) Driven either by air or electrically that delivers a vertical stroke ranging from 0.3 to 1 mm. The more freely the instrument moves in the canal, the longer the stroke. The handpiece also has a quarter-turn reciprocating motion that "kicks in," along with the vertical stroke, If it is too tight, the motion ceases, and the operator returns to a smaller file. The Canal Finder System (Marseille, France) uses the A-file, a variation of the H- file.
  • 94. Controlled Memory Nickel-Titanium Wires Used in the Manufacture of Rotary Endodontic Instruments CM wire, a kind of Ni-rich NiTi alloy that possessed a relatively high As and Af compared with regular Superelastic (SE) wire. Maximum strain before fracture of the CM wires was more than 3 times higher than it was for the SE wires. Greater flexibility of endodontic instruments manufactured with CM wires than similar instruments made of conventional SE wires. HyFlex CM, TYPHOON Infinite Flex NiTi (Hui-min Zhou, J Endod 2012;38:1535–1540)
  • 95. M-Wire Nickel-Titanium Shape Memory Alloy Used for Endodontic Rotary Instruments Unique nano-crystalline martensitic microstructure. Higher strength and wear resistance than similar instruments made of conventional superelastic NiTi wires ProFile GT Series X, ProFile Vortex, and Vortex Blue (Ya Shen et al. J Endod 2013;39:163–172)
  • 96. CM Wire and M-Wire instruments have increased austenite transformation temperatures. The Af of CM Wire, M-Wire, and conventional SE NiTi wire are approximately 55˚C, 50˚C, and 16- 31˚C respectively. (Ya Shen et al. J Endod 2013;39:163–172)
  • 97. A hybrid (austenite-to-martensite) microstructure with a certain proportion of martensite is more likely to have favorable fatigue resistance than a fully austenitic microstructure This is generally explained by the fatigue-crack growth resistance of the martensite, Which is found to be superior to that of stable austenite, particularly near the threshold, by comparing the fatigue behavior of the various microstructures in nitinol.
  • 98. R-Phase Alloy The Twisted File is a NiTi rotary file manufactured with R-phase alloy using a twisting method. It has been reported to have a higher fatigue fracture resistance than ground files The R-phase shows good superelasticity and shape memory effects; its Young modulus is typically lower than that of austenite. (Ya Shen et al. J Endod 2013;39:163–172)
  • 99. Conclusion: The mechanical properties of the NiTi alloy can be improved by altering the microstructure via cold work and heat treatment. Therefore, new NiTi endodontic files with superior properties can be developed through special thermomechanical processing.
  • 101. References: 1. John I Ingle ,Leif K Bakland ,J Craig Baumgartner. Endodontics,6th edition . 2. Cohen and Hargreaves. Pathways of pulp,10th edition 3. Franklin S Weine. Endodontic therapy. 6th edition. 4. JAMES L.GUTMANN. Problem solving in endodotics; 4th edition 5. Endodontics Principles and Practice. Fourth edition by Mahmoud Torabinejad and Richard E. Walton. 6. Journal of Endodontics 7. International Endodontic Journal

Editor's Notes

  1. Nickel Titanium alloys A typical composition of nickel titanium wire consists of almost 50% nickel and 50% titanium. Three types of nickel titanium wires are used:   Conventional It was introduced to orthodontics by Dr. George Andreason. This wire has the property of shape memory in which the deflected portion returns to its original shape. One important property of nitinol wires is that they are not very stiff. Therefore the force applied with large deflection is extremely low when compared with stainless steel wires.
  2. The three-dimensional network of lines that can be visualized to connect the atoms in undisturbed crystals is called a lattice. In its common representation a lattice is made of spherical atoms distributed in unit cells. In the unit cells the atoms oscillate about fixed locations and are in dynamic equilibrium rather than being statically fixed. For this reason a crystal can be described as a combination of unit cells in which each cell shares faces, edges, or corners with neighboring ones.  
  3. In most cases crystal imperfections such as vacancies, interstitials, and dislocations contribute to the weakness of a material. Vacancies are empty atom sites Interstitials are smaller atoms that penetrate the lattice.   Within the unit cells, metal atoms of approximately the same size can substitute for one another. Iron, for example, crystallizes at room temperature into a lattice with repeating cubic unit cells; both chromium or nickel atoms can substitute for some of these atoms, as is the case in stainless steel.  
  4. Because metals with simple bcc or fcc cells are densely packed, they show a large number of slip planes that make possible the plastic deformation (e.g., stamping, pressing, spinning, coining, rolling, forging, drawing, extruding) yet maintain the integrity of the crystal. Plastic deformation takes place by slipping, twinning, or a combination of the two.   If the stress is small, the atoms return to their original position when it stops, and nonpermanent or elastic deformation occurs. If the stress somewhat exceeds the elastic limit, the atoms suffer a slight displacement, parallel with the shear force along the slip plane. A permanent or plastic deformation results. Greater stress causes the material to fracture.   Whenever a crystal deforms, its lattice is disturbed. As the deformation increases, so does the distortion. This stresses the atomic bonds, increasing resistance to further deformation known as strain or work hardening, or cold work.
  5. A few metals and many compounds crystallize into more than one structure. If the change in structure is reversible, as in the case of iron, it is known as allotropy. Thus at higher temperatures, the iron unit cells belong to the fcc system (austenite), whereas at lower ones iron has a bcc structure (ferrite).   The base metal (i.e., the solvent of the solid solution) grains in an alloy may undergo a transformation in conditions of fast cooling (quenching). The solute atoms are trapped in the new crystal lattice of the solvent and a special type of supersaturated solid solution results (martensite). Such is the case for the shape memory of nickeltitanium alloy (Nitinol).
  6. In certain metals, such as those that crystallize in the hexagonal close-packed structure, deformation occurs by twinning, a movement that divides the lattice into two symmetric parts; these parts are no longer in the same plane, but rather at a certain angle. Some alloys, including NiTi, are characterized by multiple, rather than single, twinning throughout the metal. When these alloys are subjected to a higher temperature, detwinning occurs, and the alloy reverts to its original shape or size (the shape memory effect).
  7. At higher temperatures the iron lattice is made of fcc unit cells, which form a homogeneous, isotropic solid solution (austenite). If the atoms of other elements (e.g., Ni) are substituted for some of the iron (Fe) atoms, this highly homogeneous structure can be obtained even at room temperature. In austenite, carbon atoms can be dissolved interstitially because the fcc structure allows them to occupy the center of the unit cell. When common types of steel are cooled slowly, a bcc structure (ferrite) forms. In it, the iron atoms, which now occupy the center of each unit cell, force the carbon atoms out as iron carbide. If however, insufficient time is allowed for this, carbon atoms remain trapped inside the iron unit cells, which become distorted. This new highly stressed structure called martensite is characterized by a significant deformation of the lattice and an increase in hardne
  8. The Lockheed SR-71 Blackbird was a US spy plane which first flew in 1964. It was used to spy mostly on Russia for many years. It was first built to replace the Lockheed U2, another older