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An Reengineer’ed Garment Supply Chain Business Model  (For Discussion Purpose Only) August 4, 2011 Confidential
Who Are We ,[object Object],[object Object],[object Object],[object Object],August 4, 2011 Confidential
Who Are Our Customers ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],August 4, 2011 Confidential
August 4, 2011 Confidential  Coase, Ronald, “ The Nature of the Firm ”, “ The Problem of Social Cost ”
August 4, 2011 Confidential
August 4, 2011 Confidential  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Manufacturers PUSH - Pre ordering based on estimate  - Receiving  - Storage Retailer Or Importer Customer Or Stores PULL Physical Inventory By Each Manufacturer Pick and Pack August 4, 2011 Confidential  PUSH
August 4, 2011 Confidential  Merchandiser Retailers’ Buyers Manufacturers Buyers Distribution  Centre Retailers’  Stores Design  Promote &  Sell  Review Place P/O to  Manufacturers  Make Sample  Line Planning & Sales Forecast  Receive Orders  Place Material Orders  Receive  Material  Manufacture  Deliver  Receive Into Warehouse  Pick/Pack  Deliver  Receive Into Stores  Place Orders  Supply Chain Process
August 4, 2011 Confidential  Sales 100 Cost Of Sales 40 Gross Profit 60 Selling Expenses 25 Product Develop’t 10 Distribution 6 Overhead 10 Tax ? Net Profit B4 Tax ?
August 4, 2011 Confidential  - From  “Time is money”
A New Business Model ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],August 4, 2011 Confidential
New Focus Garment Supply Chain ,[object Object],[object Object],[object Object],[object Object],[object Object],August 4, 2011 Confidential
Cluster Manufacturing Virtual DC Demand Driven Ordering Retailer  or Importer Customer  or Stores PULL Supplier Z Physical Inventory X Supplier A1 Supplier A2 Supplier A I Cluster A Supplier B1 Supplier B2 Supplier B i Cluster B Supplier Z1 Supplier Z2 Supplier Zi Cluster Z QR Product Development August 4, 2011 Confidential  PULL ------------------------Activity Based Management System-----------------------------------
Quick Response Product Development ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],August 4, 2011 Confidential
August 4, 2011 Confidential
Cluster Manufacturing ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],August 4, 2011 Confidential
Virtual Warehouse ,[object Object],[object Object],[object Object],[object Object],August 4, 2011 Confidential
Manufacturer Order (1) ,[object Object],[object Object],[object Object],[object Object],August 4, 2011 Confidential
Manufacturer Order (2) (Example for Cluster A, Manufacturer 1 – Specialized in Dress Shirt) (One manufacturer Order, Two Shipping Packages) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],August 4, 2011 Confidential
Shipment ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],August 4, 2011 Confidential
Customer/Store A Order Customer/Store B Order Customer/Store C Order Customer/Store i Order New Focus Garment Supply Chain Service Manufacturer A1 Manufacturer A2 Manufacturer Ai Cluster A Cluster B Manufacturer B1 Manufacturer B2 Manufacturer Bi Process 1 – Order Segregation August 4, 2011 Confidential  Stores A, B, C Stores A, C Stores C Stores A, B Stores A, C Stores A
Customer/Store A Customer/Store B Customer/Store C Customer/Store i Manufacturer A1 Manufacturer A2 Manufacturer Ai Cluster A Cluster B Manufacturer B1 Manufacturer B2 Manufacturer Bi Process  2 – Order Products Consolidation & Shipment Customer/Store A Order Shipping Package  From Cluster A Customer/Store B Order Shipping Package From Cluster A Customer/Store C Order Shipping Package From Cluster B August 4, 2011 Confidential  Customer/Store A Order Shipping Package From Cluster B Customer/Store B Order  Shipping Package From Cluster B Customer/Store C Order  Shipping Package From Cluster A
Demand Driven Ordering ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],August 4, 2011 Confidential
Demand Driver Ordering ,[object Object],[object Object],[object Object],[object Object],[object Object],August 4, 2011 Confidential
August 4, 2011 Confidential        Cut To Orders Ship To Users Customer Orders Product Development Sales Manufacturer DC Retail Pick/pack
August 4, 2011 Confidential
August 4, 2011 Confidential
Direct Replenishment  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],August 4, 2011 Confidential
August 4, 2011 Confidential  The Direct Replenishment   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Source: “CPFR for Beginners,” M. Johnson (Syncra Systems) and L. Roth (Kimberly-Clark)
August 4, 2011 Confidential  Catalogue Order
Activity Based d Management System ,[object Object],[object Object],[object Object],[object Object],August 4, 2011 Confidential
August 4, 2011 Confidential
August 4, 2011 Confidential
Challenges ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],August 4, 2011 Confidential

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New focus garment supply chain strategic planning

  • 1. An Reengineer’ed Garment Supply Chain Business Model (For Discussion Purpose Only) August 4, 2011 Confidential
  • 2.
  • 3.
  • 4. August 4, 2011 Confidential Coase, Ronald, “ The Nature of the Firm ”, “ The Problem of Social Cost ”
  • 5. August 4, 2011 Confidential
  • 6.
  • 7. Manufacturers PUSH - Pre ordering based on estimate - Receiving - Storage Retailer Or Importer Customer Or Stores PULL Physical Inventory By Each Manufacturer Pick and Pack August 4, 2011 Confidential PUSH
  • 8. August 4, 2011 Confidential Merchandiser Retailers’ Buyers Manufacturers Buyers Distribution Centre Retailers’ Stores Design Promote & Sell Review Place P/O to Manufacturers Make Sample Line Planning & Sales Forecast Receive Orders Place Material Orders Receive Material Manufacture Deliver Receive Into Warehouse Pick/Pack Deliver Receive Into Stores Place Orders Supply Chain Process
  • 9. August 4, 2011 Confidential Sales 100 Cost Of Sales 40 Gross Profit 60 Selling Expenses 25 Product Develop’t 10 Distribution 6 Overhead 10 Tax ? Net Profit B4 Tax ?
  • 10. August 4, 2011 Confidential - From “Time is money”
  • 11.
  • 12.
  • 13. Cluster Manufacturing Virtual DC Demand Driven Ordering Retailer or Importer Customer or Stores PULL Supplier Z Physical Inventory X Supplier A1 Supplier A2 Supplier A I Cluster A Supplier B1 Supplier B2 Supplier B i Cluster B Supplier Z1 Supplier Z2 Supplier Zi Cluster Z QR Product Development August 4, 2011 Confidential PULL ------------------------Activity Based Management System-----------------------------------
  • 14.
  • 15. August 4, 2011 Confidential
  • 16.
  • 17.
  • 18.
  • 19.
  • 20.
  • 21. Customer/Store A Order Customer/Store B Order Customer/Store C Order Customer/Store i Order New Focus Garment Supply Chain Service Manufacturer A1 Manufacturer A2 Manufacturer Ai Cluster A Cluster B Manufacturer B1 Manufacturer B2 Manufacturer Bi Process 1 – Order Segregation August 4, 2011 Confidential Stores A, B, C Stores A, C Stores C Stores A, B Stores A, C Stores A
  • 22. Customer/Store A Customer/Store B Customer/Store C Customer/Store i Manufacturer A1 Manufacturer A2 Manufacturer Ai Cluster A Cluster B Manufacturer B1 Manufacturer B2 Manufacturer Bi Process 2 – Order Products Consolidation & Shipment Customer/Store A Order Shipping Package From Cluster A Customer/Store B Order Shipping Package From Cluster A Customer/Store C Order Shipping Package From Cluster B August 4, 2011 Confidential Customer/Store A Order Shipping Package From Cluster B Customer/Store B Order Shipping Package From Cluster B Customer/Store C Order Shipping Package From Cluster A
  • 23.
  • 24.
  • 25. August 4, 2011 Confidential       Cut To Orders Ship To Users Customer Orders Product Development Sales Manufacturer DC Retail Pick/pack
  • 26. August 4, 2011 Confidential
  • 27. August 4, 2011 Confidential
  • 28.
  • 29.
  • 30. August 4, 2011 Confidential Catalogue Order
  • 31.
  • 32. August 4, 2011 Confidential
  • 33. August 4, 2011 Confidential
  • 34.