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Sustainable Solution to
Municipal Solid Waste (MSW)
MSW & Open Questions

• How do we handle Mixed Nature of
  Waste?

• What do we do when Plastic is
  present in the Waste we receive ?

• How to address Environmental
  Pollution?

• How to manage land for Continuous
  Waste Dumping?

Can we re-cycle 100% of MSW ?

Do we have a process with no Environment issue ?
MSW Recycling & Challenges

• Segregation of mixed waste

• Ever increasing menace of Leachate

• No More Dump Yards available

• Public Protest against most of the Public
  dump yards due to environmental issues

• Lack of sustainable technical Know-How

• Poor success rate of multiple projects across
  the country

• Inadequate research and experiments in
  waste handling & recycling
About E.H.C

∗ Eco-Health Centre (E.H.C )- Concept visualized by Sun Tech Industrial
  Steel Company (SITSCO) along with its consulting wing, BeStar
  Consulting, Bangalore.

∗ SITSCO is a high-tech enterprise specializing in engineering research &
  development , since last two decades.

∗ EHC has been innovated after an extensive research and fine turning
  since 15 years


     Commercial Concept Plant of EHC is operational since last 3 years and
     already undertaken the Recycling of1500+ Tone of Mixed Solid Waste
Core Modules

       Core Modules consist of :
       Plastic Separator
       Bio-Gas Plant
       Manure processing plant
Scientific Bio-Gas Plant

           Bio degradable Slurry will be
           moved to this module for
           separating Bio-Methane

           This also prevent the foul
           ordering at site. Bio-Manure for
           Eco-Farming helps to stay away
           from Chemical Fertilizer
Optional Modules-Details:

a. Plastic Film Crunching Module:
  This module is mandatory for processing the waste
  plastic from MSW. It is used for size reduction of plastic
  bags separated from the MSW for further processing
  like using for re-in forcing the Cement & Tar for road
  tarring.
b. Solid Strip - Casting Module:
  This module is to convert the separated plastic in to
  Hard Bars in appropriate size for industrial & Domestic
  use as per the commercial requirement.
c. Tar- Mixing Module:
  This is to mix this plastics with Tar for road
  tarring and the municipality/corporation can use
  it as much as 30% of plastic (form the waste) and
  it improves the life of the road.
d. Concrete- Mixing Module:
   This is to mix this plastics with Concrete for
  Flore tiles and the municipality/ corporation can
  use as much as 20% of plastic in concrete. This
  will re-in force the tiles by 40% extra strength
Dried Bio-Manure

   ∗ Bio degradable Slurry is collected at
     slurry tank of APSM

   ∗ The slurry is converted into bio
     manure of industrial standards after
     aerobic/ anaerobic digestion, fine
     grinding and cleaning.
Why EHC ?
 Most Cost-effective solution as EHC will provide
  the Machinery and Operation as part of O&M
                    contract
• Proven Ecofriendly & Sustainable Solution

• 100% Recycling solution for Mixed Waste
• Mechanical segregation of Mixed waste into bio degradable
  and non- degradable waste
• Permanent solution to the menace of leachate

• Highest rate of conversion of fresh MSW into compost

• Complete Operation Success Commitment - 100%
  inline with MSW Rule 2000 (M&H).

• Value added Eco-friendly Products
How EHC Works
How EHC Works (Cont..)
Certified by Govt: bodies DGS & D and
      Bureau of Indian Standards




                                        • 2 Phase Waste Separation

                                        • 3 Stage Processing

                                        • Separated Bio- degradable waste is
                                          composting as per Municipal Solid
                                          waste Rule 2000 (M&A)

                                        • 99.5 % Certified plastic free Bio-
                                          Manure
Salient features


• Recycling 99.5 % MSW #

• 100% Natural Solution for “Plastic Waste” – Converts it in
  to multiple useful products

• NO harmful burning process like Incineration & RDF

• No environmental issues around the plant

# Balance .5 % will be used as fire fuel used for heating
Salient features …

• Bio-Gas (Methane) extraction from waste –
  Reduce order at site and also insects due to it.

• Protect the environment from greenhouse effect

• This enable to build the plant, even in residential
  areas



            Qualify to achieve carbon Credit and
             International aids for the project
Case Study
∗ Started in a Municipality on Public private
  partnership

∗ Undertaken the MSW recycling contract,
  since last 3+ years.

∗ Successfully delivered the service of
  recycling 2000+ Tons of Waste


                             Good Bye to
                      Dumping Yard !! No Landfill !!
         EHC- Kodungallur Municipality Plant
            First in the Country with 100% of M.S.W - Mechanically Recycled
Present Model with REEL

 Effective conversion rate into compost- 8- 10%
 Process time- Minimum 22 days- 21 days for decaying
  and 1 day for turning in the windrow machine.
 Addition of EM solution
 Generates leachate through out the year, causing
  high environmental cost
 Require land filling.
Comparison


Current Model                EHC




                  Vs
Process Comparison
                             Current Model   EHC Model
Garbage water                Not Treated     Gets treated
Addition of process
stimulator (EM)              yes             No
Foul Smell                   Yes             Very Minimal
                                             No (In case of complete
Land fill                    Yes             module only)
Eligibility for assistance
from CDM                     No              Yes

Leachate generation          Yes             No
Investment required-
  A. Basic Module, without Bio gas
               plants
Infrastructure                                         No. of units       Amount Rs

4500 sqm.G.I. class Pipe structure fabricated, poly
carbonate sheet roofed, concrete floored shed.                        1     17000000
MSW Processing Machinery of 3 Ton /Hr. Capacity. The
complete unit includes:
a. MW Processing machines,
b. Compost turning machines,
c. Compost sieve machines,
d. Hot Water generators,
e. Plastic shredding machines,
f. Plastic processing machines.
g. Water recycling modules.
h. Compost loading vehicles.                                          3      9000000
Total                                                                     2,60,00000
Investment required-
               B. With Bio gas plants
Infrastructure                                 No. of units Amount Rs
4500 sqm.G.I. class Pipe structure fabricated,
poly carbonate sheet roofed, concrete
floored shed.                                              1  17000000
MSW Processing Machinery of 3 Ton /Hr.
Capacity, with supportive units                3               9000000
4000 cubic meter Iron Re-in forced cement
                                                          4,00,00,000
concrete Bio gas plants, complying with Euro
Standards.
(65% finance with I 0% interest can be arranged
through CDM protocol)
Total                                                      6,60,00000
Discussion




www.ecohealthcentre.co.in

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Sustainable solution ehc v 2.0

  • 2. MSW & Open Questions • How do we handle Mixed Nature of Waste? • What do we do when Plastic is present in the Waste we receive ? • How to address Environmental Pollution? • How to manage land for Continuous Waste Dumping? Can we re-cycle 100% of MSW ? Do we have a process with no Environment issue ?
  • 3. MSW Recycling & Challenges • Segregation of mixed waste • Ever increasing menace of Leachate • No More Dump Yards available • Public Protest against most of the Public dump yards due to environmental issues • Lack of sustainable technical Know-How • Poor success rate of multiple projects across the country • Inadequate research and experiments in waste handling & recycling
  • 4. About E.H.C ∗ Eco-Health Centre (E.H.C )- Concept visualized by Sun Tech Industrial Steel Company (SITSCO) along with its consulting wing, BeStar Consulting, Bangalore. ∗ SITSCO is a high-tech enterprise specializing in engineering research & development , since last two decades. ∗ EHC has been innovated after an extensive research and fine turning since 15 years Commercial Concept Plant of EHC is operational since last 3 years and already undertaken the Recycling of1500+ Tone of Mixed Solid Waste
  • 5. Core Modules Core Modules consist of : Plastic Separator Bio-Gas Plant Manure processing plant
  • 6. Scientific Bio-Gas Plant Bio degradable Slurry will be moved to this module for separating Bio-Methane This also prevent the foul ordering at site. Bio-Manure for Eco-Farming helps to stay away from Chemical Fertilizer
  • 7. Optional Modules-Details: a. Plastic Film Crunching Module: This module is mandatory for processing the waste plastic from MSW. It is used for size reduction of plastic bags separated from the MSW for further processing like using for re-in forcing the Cement & Tar for road tarring. b. Solid Strip - Casting Module: This module is to convert the separated plastic in to Hard Bars in appropriate size for industrial & Domestic use as per the commercial requirement.
  • 8. c. Tar- Mixing Module: This is to mix this plastics with Tar for road tarring and the municipality/corporation can use it as much as 30% of plastic (form the waste) and it improves the life of the road. d. Concrete- Mixing Module: This is to mix this plastics with Concrete for Flore tiles and the municipality/ corporation can use as much as 20% of plastic in concrete. This will re-in force the tiles by 40% extra strength
  • 9. Dried Bio-Manure ∗ Bio degradable Slurry is collected at slurry tank of APSM ∗ The slurry is converted into bio manure of industrial standards after aerobic/ anaerobic digestion, fine grinding and cleaning.
  • 10. Why EHC ? Most Cost-effective solution as EHC will provide the Machinery and Operation as part of O&M contract • Proven Ecofriendly & Sustainable Solution • 100% Recycling solution for Mixed Waste • Mechanical segregation of Mixed waste into bio degradable and non- degradable waste • Permanent solution to the menace of leachate • Highest rate of conversion of fresh MSW into compost • Complete Operation Success Commitment - 100% inline with MSW Rule 2000 (M&H). • Value added Eco-friendly Products
  • 12. How EHC Works (Cont..) Certified by Govt: bodies DGS & D and Bureau of Indian Standards • 2 Phase Waste Separation • 3 Stage Processing • Separated Bio- degradable waste is composting as per Municipal Solid waste Rule 2000 (M&A) • 99.5 % Certified plastic free Bio- Manure
  • 13. Salient features • Recycling 99.5 % MSW # • 100% Natural Solution for “Plastic Waste” – Converts it in to multiple useful products • NO harmful burning process like Incineration & RDF • No environmental issues around the plant # Balance .5 % will be used as fire fuel used for heating
  • 14. Salient features … • Bio-Gas (Methane) extraction from waste – Reduce order at site and also insects due to it. • Protect the environment from greenhouse effect • This enable to build the plant, even in residential areas Qualify to achieve carbon Credit and International aids for the project
  • 15. Case Study ∗ Started in a Municipality on Public private partnership ∗ Undertaken the MSW recycling contract, since last 3+ years. ∗ Successfully delivered the service of recycling 2000+ Tons of Waste Good Bye to Dumping Yard !! No Landfill !! EHC- Kodungallur Municipality Plant First in the Country with 100% of M.S.W - Mechanically Recycled
  • 16. Present Model with REEL  Effective conversion rate into compost- 8- 10%  Process time- Minimum 22 days- 21 days for decaying and 1 day for turning in the windrow machine.  Addition of EM solution  Generates leachate through out the year, causing high environmental cost  Require land filling.
  • 18. Process Comparison Current Model EHC Model Garbage water Not Treated Gets treated Addition of process stimulator (EM) yes No Foul Smell Yes Very Minimal No (In case of complete Land fill Yes module only) Eligibility for assistance from CDM No Yes Leachate generation Yes No
  • 19. Investment required- A. Basic Module, without Bio gas plants Infrastructure No. of units Amount Rs 4500 sqm.G.I. class Pipe structure fabricated, poly carbonate sheet roofed, concrete floored shed. 1 17000000 MSW Processing Machinery of 3 Ton /Hr. Capacity. The complete unit includes: a. MW Processing machines, b. Compost turning machines, c. Compost sieve machines, d. Hot Water generators, e. Plastic shredding machines, f. Plastic processing machines. g. Water recycling modules. h. Compost loading vehicles. 3 9000000 Total 2,60,00000
  • 20. Investment required- B. With Bio gas plants Infrastructure No. of units Amount Rs 4500 sqm.G.I. class Pipe structure fabricated, poly carbonate sheet roofed, concrete floored shed. 1 17000000 MSW Processing Machinery of 3 Ton /Hr. Capacity, with supportive units 3 9000000 4000 cubic meter Iron Re-in forced cement 4,00,00,000 concrete Bio gas plants, complying with Euro Standards. (65% finance with I 0% interest can be arranged through CDM protocol) Total 6,60,00000