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Smart Inventory Management
          in Retail
A new look at familiar demand phenomena from
           forecasting perspective
          Alexey Ivasyuk, De Novo© 2012
                 www.de-novo.biz
Some Results Of Our Survey

• How do you run the process of ordering goods to stores?
   – This is done by a store personnel… 60%
   – Ordering process done by the centralized replenishment team 30%...
   – Automated ordering procedure, with manual but centralized ordering
     process for seasonal, new and promotional goods <10%
   – Why does it matter? 1%

• Do you have a clear ordering and delivery calendar for each
  supplier in your IT-system?
   – The calendar is stated in agreements and is known to people who order
     goods … 60%
   – We maintain shipment terms in the system and refer to the terms for
     information purpose when ordering <30%
   – We have a clear ordering and delivery calendar and use it in the
     automated ordering procedure <10%.
                                                                          2
Some Results Of Our Survey

 • How many days/weeks of stock do you usually order for the
   goods delivered daily, weekly and long-term supply
    – It depends… 60%
    – We order 2-3 delivery cycles plus redundant… 30%
    – We have an automated ordering procedure which uses historical
      sales, promotional and delivery factors multiplied by the delivery
      cycle plus… <10%


 • How many stock weeks do you have for your TOP-items?
    – 2-3 weeks of stock….60%


 • How many stock weeks/months do you have in total?
    – 2-3 months of stock… 60%
    – Oh, you’d better not to know this… 1%

                                                                           3
Do You Have The Best Stock Levels You
Could Have?
                                               17.7
Average out-of-stock levels (%)



        8.3       8.6
                                  7.9




        All       EU       North America   Russia, CIS*
 Source: ECR                               * Including our observations




 90% of our respondents answered «No»4
Customer Reaction to Stockouts (%)

                                                      Source: ECR
         Doesn't buy
                          9
          anything



 Buys a different size           16

                                                    Total losses:
    Revisits the shop
          later
                                  17                47%!!!

  Buys the same item
                                       21
 in a competitor shop


     Buys a different
                                                       37
         brand




   Most of the retailers order redundant stock just to avoid the
                                                                    5
                               losses
Top Root Causes of Stockouts (%)

                           All Countries

                                                       30%




           59%

                                                       11%




  Others     Shelf replenishment     Ordering and replenishment issues


                                                    Source: ECR Europe

                                                                         6
An Open Secret:
Retail Store Ordering Formula
 • Order volume = [Demand forecast] * [Influencing factors] *
   [Delivery Cycle] + [Safety Stock] + [Presentation Stock] –
   [Current stock]

 • Safety Stock = Forecasting Error (MAD/RMSE) multiplied by
   the delivery cycle period

       The best forecast we know is about 10-15% of error, but:
      The more precise the forecast, the more prone it is to error

     30% of a forecast error means a good forecast
 50% of a forecast error is still acceptable in FMCG because it requires
     you to keep just 12 days of stock with weekly delivery cycle

    Make a guess what is the forecasting error for the survey
                        respondents?                                       7
How the survey respondents predict the
demand?
          • Orders are done based on the latest weeks
          • Seasonal orders are done based on a previous season
            – no consideration of assortment changes
  60%     • No detailed review at the past promotions while
            ordering for the new promotions
          • Out-of-stocks are not estimated

          • Centralized ordering using moving average forecast
          • Seasonal, new items, and promo orders are done
  30%       manually based on analytics and excel sheets
          • Out-of-stocks are estimated based on the last sales


          • Several forecasting methods are in use
          • Seasonal patterns are calculated and verified
  ?%      • Promotional performance is estimated and used for
            future promotions
          • Out-of-stocks are estimated based on forecast
                                                                  8
Choosing a Forecasting Approach

What do mathematicians say
Time Frame   Forecast Horizon      Best Approach
Short        Up to 19 months       Time Series Analysis - methods are
                                   based on the premise that you can predict
                                   the future performance by analyzing the
                                   past behavior
Medium       6-36 months           Casual Analysis – uses the forecast for
                                   several independent factors to predict a
                                   dependant measure
Long         19 months – 5 years   Expert Opinion - As the time horizon for
                                   the forecast moves further out into the
                                   future, expert opinion becomes the most
                                   reliable predictor



 Longer-range forecasts should generate data at higher levels to
            offset the increasing likelihood of error           9
What Time Series Analysis is

     Actual Sales
     Holt-Winters Method
     (takes the seasonality into account)




                                            10
What Time Series Analysis is



    Sales
    Double Exponential Smoothing




                                   11
What Time Series Analysis is




                 Sales
                 Single Exponential Smoothing


                                                12
Demand Influences
                                                                                 • Christmas
Sales




                          •Promotion
                                                              • Unknown                   • Unknown
                                        •Advertisement
        •Price decrease




                                                                            • Unknown
                                       •Competitor
                 •Cross-elasticity     raises price
                                                                                               Seasonality

                                                                       Influencing
                                                                                                 Events
                                                                         factors

                Sales                                                                                 Time
                                                      • Out-of-stock
                Clean sales                                                                             13
                Baseline forecast                                      Exceptions
Forecasting and Category Management
    Forecast at an item-group level
    Consolidated forecast at SKU-level




A common case with assortment
• Group-level forecast shows upward trend
• Consolidated SKU-level forecast shows downward trend
What could it mean?


 Got to review the SKU range! Demand forecasting is a baseline
     for the category management and assortment planning     14
Promotional Activity Example
     Promo-sales
     Seasonal-sales
     Baseline forecast




                              Promo period

Question:
• How to estimate the promotional impact?
• How to split a promotional sales uplift and seasonal demand?
• How to do all of this, if promotional activity took place for 500 SKUs
  in 100 stores?
• How to re-use the experience in the future?

 Tracking the forecast vs. actual sales will allow to do it regularly
                                                                    15
                        in a proper manner
Price Elasticity of Demand

 Normal case                           Cross-elasticity




 • Price elasticities are almost always negative except for a few types
   of goods such luxury goods
 • Unclean sales history is not always telling this
                                                                     16
Price Elasticity of Demand
         SKU Sales
         SKU Forecast




                                  Competitor   We              We raised
                                  raised       raised          prices
                                  prices       a price for     for another SKUs
                                               some SKUs       in the same range
         Optimal price
                                     • Analyzing the forecast vs. actual
         What if the increase?
                                       sales is a basis for understanding
Demand




          $4.99                        price elasticity
          855 pcs.
                                     • The elasticity can be considered at
                       $5.59
                       550 pcs.        item-group level as well as at SKU
                                       level
                                                                             17
               Price
Common Misconceptions

                «Complicated forecasts cannot be verified»



      «Need to hire highly qualified analysts in order to do forecast»



   «Users will never understand it – they will just have to accept it as is»


       «Forecasts should be directly generated at the lowest level of
                               execution»


        «Time Series Forecast is not suitable for such industries as
                    fashion, boutiques and jewellery»


    «Our sales are so heavily dependent on unpredictable factors that
                 automated forecast will never help us»
                                                                               18
Thank You!

                                            Alexey Ivasyuk
                                               +38 (044) 200-93-39
                                               alexey.ivasyuk@de-novo-biz




There are huge opportunities to minimize costs and maximize profits if we
know what tomorrow will bring - but we don't!
Therefore we forecast!

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Smart Inventory Management - EN

  • 1. Smart Inventory Management in Retail A new look at familiar demand phenomena from forecasting perspective Alexey Ivasyuk, De Novo© 2012 www.de-novo.biz
  • 2. Some Results Of Our Survey • How do you run the process of ordering goods to stores? – This is done by a store personnel… 60% – Ordering process done by the centralized replenishment team 30%... – Automated ordering procedure, with manual but centralized ordering process for seasonal, new and promotional goods <10% – Why does it matter? 1% • Do you have a clear ordering and delivery calendar for each supplier in your IT-system? – The calendar is stated in agreements and is known to people who order goods … 60% – We maintain shipment terms in the system and refer to the terms for information purpose when ordering <30% – We have a clear ordering and delivery calendar and use it in the automated ordering procedure <10%. 2
  • 3. Some Results Of Our Survey • How many days/weeks of stock do you usually order for the goods delivered daily, weekly and long-term supply – It depends… 60% – We order 2-3 delivery cycles plus redundant… 30% – We have an automated ordering procedure which uses historical sales, promotional and delivery factors multiplied by the delivery cycle plus… <10% • How many stock weeks do you have for your TOP-items? – 2-3 weeks of stock….60% • How many stock weeks/months do you have in total? – 2-3 months of stock… 60% – Oh, you’d better not to know this… 1% 3
  • 4. Do You Have The Best Stock Levels You Could Have? 17.7 Average out-of-stock levels (%) 8.3 8.6 7.9 All EU North America Russia, CIS* Source: ECR * Including our observations 90% of our respondents answered «No»4
  • 5. Customer Reaction to Stockouts (%) Source: ECR Doesn't buy 9 anything Buys a different size 16 Total losses: Revisits the shop later 17 47%!!! Buys the same item 21 in a competitor shop Buys a different 37 brand Most of the retailers order redundant stock just to avoid the 5 losses
  • 6. Top Root Causes of Stockouts (%) All Countries 30% 59% 11% Others Shelf replenishment Ordering and replenishment issues Source: ECR Europe 6
  • 7. An Open Secret: Retail Store Ordering Formula • Order volume = [Demand forecast] * [Influencing factors] * [Delivery Cycle] + [Safety Stock] + [Presentation Stock] – [Current stock] • Safety Stock = Forecasting Error (MAD/RMSE) multiplied by the delivery cycle period The best forecast we know is about 10-15% of error, but: The more precise the forecast, the more prone it is to error 30% of a forecast error means a good forecast 50% of a forecast error is still acceptable in FMCG because it requires you to keep just 12 days of stock with weekly delivery cycle Make a guess what is the forecasting error for the survey respondents? 7
  • 8. How the survey respondents predict the demand? • Orders are done based on the latest weeks • Seasonal orders are done based on a previous season – no consideration of assortment changes 60% • No detailed review at the past promotions while ordering for the new promotions • Out-of-stocks are not estimated • Centralized ordering using moving average forecast • Seasonal, new items, and promo orders are done 30% manually based on analytics and excel sheets • Out-of-stocks are estimated based on the last sales • Several forecasting methods are in use • Seasonal patterns are calculated and verified ?% • Promotional performance is estimated and used for future promotions • Out-of-stocks are estimated based on forecast 8
  • 9. Choosing a Forecasting Approach What do mathematicians say Time Frame Forecast Horizon Best Approach Short Up to 19 months Time Series Analysis - methods are based on the premise that you can predict the future performance by analyzing the past behavior Medium 6-36 months Casual Analysis – uses the forecast for several independent factors to predict a dependant measure Long 19 months – 5 years Expert Opinion - As the time horizon for the forecast moves further out into the future, expert opinion becomes the most reliable predictor Longer-range forecasts should generate data at higher levels to offset the increasing likelihood of error 9
  • 10. What Time Series Analysis is Actual Sales Holt-Winters Method (takes the seasonality into account) 10
  • 11. What Time Series Analysis is Sales Double Exponential Smoothing 11
  • 12. What Time Series Analysis is Sales Single Exponential Smoothing 12
  • 13. Demand Influences • Christmas Sales •Promotion • Unknown • Unknown •Advertisement •Price decrease • Unknown •Competitor •Cross-elasticity raises price Seasonality Influencing Events factors Sales Time • Out-of-stock Clean sales 13 Baseline forecast Exceptions
  • 14. Forecasting and Category Management Forecast at an item-group level Consolidated forecast at SKU-level A common case with assortment • Group-level forecast shows upward trend • Consolidated SKU-level forecast shows downward trend What could it mean? Got to review the SKU range! Demand forecasting is a baseline for the category management and assortment planning 14
  • 15. Promotional Activity Example Promo-sales Seasonal-sales Baseline forecast Promo period Question: • How to estimate the promotional impact? • How to split a promotional sales uplift and seasonal demand? • How to do all of this, if promotional activity took place for 500 SKUs in 100 stores? • How to re-use the experience in the future? Tracking the forecast vs. actual sales will allow to do it regularly 15 in a proper manner
  • 16. Price Elasticity of Demand Normal case Cross-elasticity • Price elasticities are almost always negative except for a few types of goods such luxury goods • Unclean sales history is not always telling this 16
  • 17. Price Elasticity of Demand SKU Sales SKU Forecast Competitor We We raised raised raised prices prices a price for for another SKUs some SKUs in the same range Optimal price • Analyzing the forecast vs. actual What if the increase? sales is a basis for understanding Demand $4.99 price elasticity 855 pcs. • The elasticity can be considered at $5.59 550 pcs. item-group level as well as at SKU level 17 Price
  • 18. Common Misconceptions «Complicated forecasts cannot be verified» «Need to hire highly qualified analysts in order to do forecast» «Users will never understand it – they will just have to accept it as is» «Forecasts should be directly generated at the lowest level of execution» «Time Series Forecast is not suitable for such industries as fashion, boutiques and jewellery» «Our sales are so heavily dependent on unpredictable factors that automated forecast will never help us» 18
  • 19. Thank You! Alexey Ivasyuk +38 (044) 200-93-39 alexey.ivasyuk@de-novo-biz There are huge opportunities to minimize costs and maximize profits if we know what tomorrow will bring - but we don't! Therefore we forecast!