Furphy engineering presentation

Greater Shepparton Childrens Lighthouse Project
Greater Shepparton Childrens Lighthouse ProjectManaging Director at J. Furphy & Sons em Greater Shepparton Childrens Lighthouse Project
Stainless Steel
Tanks and Vessels
Established in 1864
150 years and 5 generations later,
Furphy Engineering is still proudly
family owned and operated in
Shepparton, Victoria.
Good, Better, Best.
2015: We now have 5,000 square metres of workshop space and 1,500 production man hours
per week dedicated to the manufacture of stainless steel tanks & pressure vessels.
Our diversified Engineering site is home to 110 staff and also includes a hot-dip galvanizing
plant, laser and plasma cutting, and other component fabrication services.
Manufacturing Site
Our front end engineering team consists of design engineers, draftsmen, a sales team
and project managers who are assigned to your contracts to keep you up to date with
the progression of your tanks and to ensure that they are delivered on time.
Engineering Team
Design Codes and Tools:
AS1692 – Storage of Flammable &
Combustible Liquids
AS1210 – Pressure Vessels
AS1657 – Access Systems
Finite Element Analysis (FEA)
API650 – Welded Steel Tanks for Oil
Storage
AS4458 – Pressure Equipment -
Manufacture
AS1170.2 – Wind Loads
AS1170.4 – Earthquake Loads
AS3992 – Pressure Equipment -
Welding Qualification
Nozzle load assessment (WRC107 etc)
AS4100 – Steel Structures
Design and Verification In-house &
Registration of Designs with Worksafe
Industries:
Dairy
Brewing
Chemical
Energy
Food & Beverage
Industrial Mining
& Others
Pharmaceutical
Pulp & Paper
Water & Environment
Wine
Products:
Pressure & Reactor Vessels
Process & Mixing Tanks
CIP Tanks
Yoghurt, Cream & On-Farm Milk Tanks
Bulk Storage Tanks
Process & Distillation Columns Dimple Plate / Heat Exchangers
Custom Built Tanks
Chemical Storage Tanks
Silos – Up to 300kL
Fermentation & Bright Beer Tanks
Spray Driers & Crystallizers
With 26 metres available under the
crane hook, we have the ability to
fabricate silos indoors in the
vertical position, meaning
workshop floor space and external
weather conditions won’t effect
completing your project on time.
High-Bay Tank
Fabrication Tower
Our de-coiling strake manufacturing system enables us to roll, cut to length, and
plasma weld tank strakes directly from stainless steel coils. This automated process
results in a high quality consistency and delivers the product in a cost effective
manner.
Automated Strake Manufacture
Keyhole plasma welding is now the established benchmark welding process for food
equipment, having been pioneered in tank manufacture in Australia by Furphy
Engineering starting in 2006.
Keyhole Plasma Welding
We operate 4 semi-automated plasma welders in our workshop, enabling us to
complete all tank longitudinal and circumferential weld seams using this method.
Keyhole Plasma Welding
This welding method enables us to produce a full penetration, single pass, butt weld.
This is an X-ray test quality weld of the highest integrity, which gives all full confidence
in the finished product.
Keyhole Plasma Welding
Furphy laser welded dimple jackets are a consistent, high quality, yet cost effective
means of heat transfer for controlling the temperature of your stored product.
Our laser welded dimple can be tailored to suit tank walls, cones and dished ends.
Laser Welded Dimple Plate
We are the only manufacturer in Australia to fabricate dimple plate using laser welded
technology, and with a Worksafe registered design to AS1210 Class 3 pressure vessel
requirements, you are guaranteed a quality product.
Laser Welded Dimple Plate
(Cross Section Sample)
Our dished head press and knuckling equipment gives us the advantage of forming
dished ends and cones in-house, giving us more control over design, shape,
dimensions and project scheduling.
Dished Head Manufacture
Using automatic polishing machines, we are able to polish the internal weld seams of
our tanks to achieve the desired surface roughness (Ra) for the given application.
This ensures a sanitary finish to prevent the contamination of your product.
(Ra 1.0 = 1 x 10-3 millimetre average surface roughness).
Polishing Expertise
Quality Assurance & Quality Control:
ASSDA Accredited – Best Practice
Stainless Steel Fabricator
ISO 9001 Quality Management
Systems Accredited
WTIA Certified Welding Supervisors
As-Built Drawings
Inspection & Test Plans (ITP’s)
Non-Destructive Testing (NDT) & Test Reports
Hydrostatic, Dye Pen, Ultrasonic, Radiography.
Qualified & Certified Welders
Manufacturers Data Reports (MDR’s)
Client Sign-off of Engineering
Drawings
Material Certificates & Traceability
Companies from every state in Australia have trusted us to fabricate and deliver
quality tanks to their sites. We’ve transported our tanks to Townsville, QLD and across
the Bass Straight into Launceston, TAS.
Transport Solutions
Using remotely operated wall
climbing robots, we can access the
internal weld surface of your tank
without putting a person inside.
100% of the internal surface is
surveyed and reports generated to
show any defects.
Robotic Tank
Inspection
• Superior reporting.
• No confined space entry
requirements.
• Reduced downtime.
• Improved identification and
accuracy of measurement
Existing Clients:
Existing Clients:
Client:
Puma Energy
Project:
Townsville Day Tanker Site
Item:
4 x 250,000 Litre Fuel Storage Tanks
Client: Orica
Project: Watercare Morwell Project
Item: 135,000 Litre Double Skinned Alum Storage Tank
Client: GEA
Project: Project Inverloch
Item: Various Silos and Process Tanks
Client: Bio Diesel International BDI
Project: Barnawatha BioDiesel Plant
Item: Distillation Column
Client: Process Group International
Project: Hazelwood Power Station Carbon Capture Pilot Plant
Item: Regenerator Column
Client: Little Creatures Brewing
Project: Geelong Brewery
Item: Fermenters, Process Tanks, Access Systems
Client: Vast Solar
Project: Solar Thermal Pilot Plant
Item: 2 x 180,000 Litre Molten Salt Storage Tanks
Client: Fonterra
Project: Darnum N.U.T.S. Plant
Item: 3 x 300KL, 3 x 80KL Milk Silos
Client:
Tetrapak
Project:
Murray Goulburn Edith Creek
Item:
15,000 Litre Aseptic Tank
Client: Veolia Australia
Project: -
Item: 2 x 2500 Litre Filter Vessels
Client: Pactum Australia
Project: Shepparton UHT Plant
Item: CIP Tanks, Milk Silos, Process Tanks
Client:
Tatura Milk Industries
Project:
-
Item:
4 x 28,000 Litre Whey Crystallization
Tanks
Client: Intensiv Filter GmbH
Project: Tatura Milk Dryer Upgrade
Item: Milk Powder Baghouse Filter
Furphys are always looking to be involved with industry events and associations. Images clockwise, from the top left are:
1) Furphy Engineering stand at the 2015 Auspack Exhibition.
2) Double page publication in the WTIA’s Australasian Welding Journal on Furphy's innovation in welding technology.
3) Adam Furphy presenting on our newly developed robotic tank inspection technology at the 2015 DIAA – Vic conference.
4) Little Creatures release Furphy Refreshing Ale. Brewed in Furphy vessels in Geelong using only Victorian ingredients.
STAINLESS STEEL TANKS & VESSELS
For further details contact:
General Enquiries
Nathan Anstey - 0428 148 010
nathan.anstey@furphys.com.au
Tanks for Food/Bev, Dairy, Brewing, Pharmaceutical, Wine
Darren Leeder – 0408 321 450
darren.leeder@furphys.com.au
Tanks for Chemicals, Energy, Resources, Water/Wastewater, Pulp and Paper
Andrew Spratt – 0427 337 926
andrew.spratt@furphys.com.au
www.furphys.com.au
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Furphy engineering presentation

  • 2. Established in 1864 150 years and 5 generations later, Furphy Engineering is still proudly family owned and operated in Shepparton, Victoria. Good, Better, Best.
  • 3. 2015: We now have 5,000 square metres of workshop space and 1,500 production man hours per week dedicated to the manufacture of stainless steel tanks & pressure vessels. Our diversified Engineering site is home to 110 staff and also includes a hot-dip galvanizing plant, laser and plasma cutting, and other component fabrication services. Manufacturing Site
  • 4. Our front end engineering team consists of design engineers, draftsmen, a sales team and project managers who are assigned to your contracts to keep you up to date with the progression of your tanks and to ensure that they are delivered on time. Engineering Team
  • 5. Design Codes and Tools: AS1692 – Storage of Flammable & Combustible Liquids AS1210 – Pressure Vessels AS1657 – Access Systems Finite Element Analysis (FEA) API650 – Welded Steel Tanks for Oil Storage AS4458 – Pressure Equipment - Manufacture AS1170.2 – Wind Loads AS1170.4 – Earthquake Loads AS3992 – Pressure Equipment - Welding Qualification Nozzle load assessment (WRC107 etc) AS4100 – Steel Structures Design and Verification In-house & Registration of Designs with Worksafe
  • 6. Industries: Dairy Brewing Chemical Energy Food & Beverage Industrial Mining & Others Pharmaceutical Pulp & Paper Water & Environment Wine
  • 7. Products: Pressure & Reactor Vessels Process & Mixing Tanks CIP Tanks Yoghurt, Cream & On-Farm Milk Tanks Bulk Storage Tanks Process & Distillation Columns Dimple Plate / Heat Exchangers Custom Built Tanks Chemical Storage Tanks Silos – Up to 300kL Fermentation & Bright Beer Tanks Spray Driers & Crystallizers
  • 8. With 26 metres available under the crane hook, we have the ability to fabricate silos indoors in the vertical position, meaning workshop floor space and external weather conditions won’t effect completing your project on time. High-Bay Tank Fabrication Tower
  • 9. Our de-coiling strake manufacturing system enables us to roll, cut to length, and plasma weld tank strakes directly from stainless steel coils. This automated process results in a high quality consistency and delivers the product in a cost effective manner. Automated Strake Manufacture
  • 10. Keyhole plasma welding is now the established benchmark welding process for food equipment, having been pioneered in tank manufacture in Australia by Furphy Engineering starting in 2006. Keyhole Plasma Welding
  • 11. We operate 4 semi-automated plasma welders in our workshop, enabling us to complete all tank longitudinal and circumferential weld seams using this method. Keyhole Plasma Welding
  • 12. This welding method enables us to produce a full penetration, single pass, butt weld. This is an X-ray test quality weld of the highest integrity, which gives all full confidence in the finished product. Keyhole Plasma Welding
  • 13. Furphy laser welded dimple jackets are a consistent, high quality, yet cost effective means of heat transfer for controlling the temperature of your stored product. Our laser welded dimple can be tailored to suit tank walls, cones and dished ends. Laser Welded Dimple Plate
  • 14. We are the only manufacturer in Australia to fabricate dimple plate using laser welded technology, and with a Worksafe registered design to AS1210 Class 3 pressure vessel requirements, you are guaranteed a quality product. Laser Welded Dimple Plate (Cross Section Sample)
  • 15. Our dished head press and knuckling equipment gives us the advantage of forming dished ends and cones in-house, giving us more control over design, shape, dimensions and project scheduling. Dished Head Manufacture
  • 16. Using automatic polishing machines, we are able to polish the internal weld seams of our tanks to achieve the desired surface roughness (Ra) for the given application. This ensures a sanitary finish to prevent the contamination of your product. (Ra 1.0 = 1 x 10-3 millimetre average surface roughness). Polishing Expertise
  • 17. Quality Assurance & Quality Control: ASSDA Accredited – Best Practice Stainless Steel Fabricator ISO 9001 Quality Management Systems Accredited WTIA Certified Welding Supervisors As-Built Drawings Inspection & Test Plans (ITP’s) Non-Destructive Testing (NDT) & Test Reports Hydrostatic, Dye Pen, Ultrasonic, Radiography. Qualified & Certified Welders Manufacturers Data Reports (MDR’s) Client Sign-off of Engineering Drawings Material Certificates & Traceability
  • 18. Companies from every state in Australia have trusted us to fabricate and deliver quality tanks to their sites. We’ve transported our tanks to Townsville, QLD and across the Bass Straight into Launceston, TAS. Transport Solutions
  • 19. Using remotely operated wall climbing robots, we can access the internal weld surface of your tank without putting a person inside. 100% of the internal surface is surveyed and reports generated to show any defects. Robotic Tank Inspection • Superior reporting. • No confined space entry requirements. • Reduced downtime. • Improved identification and accuracy of measurement
  • 22. Client: Puma Energy Project: Townsville Day Tanker Site Item: 4 x 250,000 Litre Fuel Storage Tanks
  • 23. Client: Orica Project: Watercare Morwell Project Item: 135,000 Litre Double Skinned Alum Storage Tank
  • 24. Client: GEA Project: Project Inverloch Item: Various Silos and Process Tanks
  • 25. Client: Bio Diesel International BDI Project: Barnawatha BioDiesel Plant Item: Distillation Column
  • 26. Client: Process Group International Project: Hazelwood Power Station Carbon Capture Pilot Plant Item: Regenerator Column
  • 27. Client: Little Creatures Brewing Project: Geelong Brewery Item: Fermenters, Process Tanks, Access Systems
  • 28. Client: Vast Solar Project: Solar Thermal Pilot Plant Item: 2 x 180,000 Litre Molten Salt Storage Tanks
  • 29. Client: Fonterra Project: Darnum N.U.T.S. Plant Item: 3 x 300KL, 3 x 80KL Milk Silos
  • 30. Client: Tetrapak Project: Murray Goulburn Edith Creek Item: 15,000 Litre Aseptic Tank
  • 31. Client: Veolia Australia Project: - Item: 2 x 2500 Litre Filter Vessels
  • 32. Client: Pactum Australia Project: Shepparton UHT Plant Item: CIP Tanks, Milk Silos, Process Tanks
  • 33. Client: Tatura Milk Industries Project: - Item: 4 x 28,000 Litre Whey Crystallization Tanks
  • 34. Client: Intensiv Filter GmbH Project: Tatura Milk Dryer Upgrade Item: Milk Powder Baghouse Filter
  • 35. Furphys are always looking to be involved with industry events and associations. Images clockwise, from the top left are: 1) Furphy Engineering stand at the 2015 Auspack Exhibition. 2) Double page publication in the WTIA’s Australasian Welding Journal on Furphy's innovation in welding technology. 3) Adam Furphy presenting on our newly developed robotic tank inspection technology at the 2015 DIAA – Vic conference. 4) Little Creatures release Furphy Refreshing Ale. Brewed in Furphy vessels in Geelong using only Victorian ingredients.
  • 36. STAINLESS STEEL TANKS & VESSELS For further details contact: General Enquiries Nathan Anstey - 0428 148 010 nathan.anstey@furphys.com.au Tanks for Food/Bev, Dairy, Brewing, Pharmaceutical, Wine Darren Leeder – 0408 321 450 darren.leeder@furphys.com.au Tanks for Chemicals, Energy, Resources, Water/Wastewater, Pulp and Paper Andrew Spratt – 0427 337 926 andrew.spratt@furphys.com.au www.furphys.com.au