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Improving Safety in the Industrial Workplace with Infrared Technology
- 1. Improving Safety in the Industrial Workplace with Infrared Technology Presented by: Elliott Shem-Tov, Sales Manager
- 2. • Looking Inside your tool bag • Introduction to Infrared Technology • Thermal Imaging Cameras – The Tool you Need • Applications Overview • Safer and Faster Troubleshooting with FLIR • Choosing the Right Camera for the Job • What is Infrared Guided Measurement IGM™ ?
- 3. Taking a look inside your tool bag
- 4. A tool that allows one to “see” Temperature What is a Thermal Imager?
- 5. Heat anomalies tend to indicate problems Why do we want to see heat?
- 6. What about absence of heat?
- 8. FLIR’s Innovation Hard At Work For You
- 9. FLIR TG165 Imaging Thermometer FLIR C2 Thermal Imaging Camera FLIR EX Series FLIR EXX Series FLIR T4XX Series FLIR T6XX Series Most Comprehensive Suite of Cameras FLIR T1K Series FLIR ONE Thermal Imaging Camera
- 10. FLIR ONE IR Camera Add On Pros: • Cost • Instant Image Sharing • Portable Size Cons: • Durability • Battery Life • Accuracy
- 11. • 80 x 60 array (4800 pixels) • 24:1 spot ratio IR Thermometer • Saves generic bmp (faster) • Dual Laser • Extremely fast boot up • Long Battery Life • Fits in a pocket • Rugged: 6.5’ drop, water resistant • 2/10 warranty TA13 Protective Case (accessory) FLIR’s TG165/TG167 Imaging IR Thermometer
- 12. Pocket Portable Fully Radiometric Enhanced Resolution with MSX Touchscreen FLIR C2 Compact Thermal Imaging System
- 13. Small, light, powerful The perfect troubleshooting tool FLIR EX Series Platform • Four Models – Four Resolutions • Fixed Focus • Limited in field analysis features • Light Weight and Easy to use
- 14. The FLIR EXX Series cameras include: • Fine focus capability, lens options • 3.5” Color LCD • -4℉ to 1202℉ Temperature Range • Advanced analysis modes • Meterlink Wi-Fi, Video & Touchscreen The well connected Thermal Imager FLIR EXX Series Platform
- 15. Top 5 Capabilities • Image Quality • Temperature Measurement Capabilities (lensing) • Ergonomics and Ease of Use • Connectivity • Simplification of Reporting FLIR T-Series (Professional)
- 16. T4xx Series – 320x240 Resolutions • T420 • T440 • Higher Temp • Preset Measurement Tools • T460 • Advanced Accuracy • Radiometric Video T6xx Series • T600 – 480x360 • T620 – 640x480 • T640 – 640x480 • View Finder • T660 – 640x480 • View Finder • Advanced Accuracy • Radiometric Video
- 17. FLIR T1020 High End Professional • 1024 x 768 Resolution • Temperature Measurement Capabilities • Ergonomics and Ease of Use • Connectivity • Simplification of Reporting • Four Programmable Buttons • Advanced Optical System
- 20. Loose or bad connections, or contacts that are failing have a higher resistance which equates to a - POTENTIAL SAFETY HAZARD ! Electrical Safety
- 22. Energized Stairwell Ground Electrical Safety
- 23. Bearing Misalignment Lubrication Issue Mechanical
- 24. Mechanical Overheated Bearing on a Roller
- 25. Motor Loading After Corrective ActionBefore Corrective Action
- 26. Tank levels
- 28. Fluid Distribution Leaking Valves and Steam Traps can cost a company thousands of dollars
- 29. Door Recessed lighting Attic door Electrical outlet Window Building Maintenance Air Sealing
- 34. Safer and Faster Troubleshooting with FLIR Look before you act!
- 37. Which model is right for me? • Application? • Temperature Range? • Reporting/Documenting? • In Field Analysis? • Size of target and Distance to target? • Indoor or outdoor?
- 38. Trouble Shooting Performance Professional Cost, Resolution, Features
- 39. Key points to remember when choosing an Infrared Camera • Image Format • Image Enhancement • Connectivity • Warranty
- 41. Image enhancement with MSX MSX adds detail and definition without diluting the image
- 42. JPEG image capture • Viewable from any device • Easy to share and transfer • No Proprietary software needed
- 43. Wifi and Bluetooth connectivity
- 44. Warranty
- 45. FLIR Meters
- 48. $749.99 MSRP • The ultimate diagnostic tool. • Designed for the Industrial Electrician but versatile enough for bench top use. • Easy-to-read Big-Digit Screen • Rugged, Water Resistant, 3M Drop Rating, and backed by FLIR’s 10-Year Warranty • True Handheld Size Meet the DM284
- 49. 160 x 120 Thermal Imaging Pinpoint problems quickly and safely with Find more work by visually identifying electrical issues See exactly where to measure with the 160x120 resolution FLIR thermal imager All-in-one tool – carry just one device and always have access to thermal imaging Scan a panel or cabinet for hazards using IGM without direct contact
- 50. Troubleshoot challenging problems with ease. Verify electrical issues with trusted readings every time, even with complex measurements 18-function DMM including True RMS, LoZ, and NCV Thermocouple input View thermal and electrical thermocouple measurements simultaneously
- 51. What’s in the box AAAx3 Aligator Clips Test Lead Storage & Tripod Accessory Thermocoupl e Silicone Test Leads Thermocouple Adaptor DM284
- 52. Accessories Belt Clip Magnetic Handing Strap Magnetic Mount Thermocouple Probe With Adaptor Alligator Test Lead Clips Test Lead Storage & Tripod Accessory Extend Battery Life up to 30 Hours
- 53. DM284-FLEX-KIT DM284 TA74 Flex Clamp TA04-KIT Lithium Polymer Battery Replacement Door AC Adaptor (Int’l) TA10-F Case$899.99
- 54. Closing Comments: Thermal Imaging has a place in every tool bag. Thermal Imaging = Safer more efficient work
- 56. Thank you!
- 57. Special limited-time offer! • Gift with purchase – up to $3995 value • Go to www.transcat.com/deals for more details Electrical Measurement Safety Fluke Corporation © 2016
- 58. Questions or Comments? Email Nicole VanWert-Quinzi nvanwert@Transcat.com Transcat: 800-800-5001 www.Transcat.com For related product information, go to: www.Transcat.com/FLIR Electrical Measurement Safety Fluke Corporation © 2016
Editor's Notes
- Electrocution is the obvious danger facing anyone working on or near live electrical equipment. It’s important to understand shock hazards, their effects on the human body and what to wear for appropriate protection. Information and materials presented in this training program should be considered a basic overview and not a comprehensive list of all risk factors. You must assess each situation individually.
- Pain Points – Road Blocks: US: Selling units – making money Our Partners: Inventory management – Making Money Our Customers: Safety – Efficiency – Making Money or Saving Money
- Get your audience to think outside of the box. Show temperature changes in elephant and importance of relative transitional temperature
- For almost 4 decades FLIR has put millions of dollars into R&D to ensure the technology is advancing and that thermal imaging is available to everyone. Thru years of innovation and securing intelectual property we have been able to continually bring new products that enhance safety, increase productivity and a speedy ROI
- Can you imagine where we can go from here?
- The thermal doesn’t tell me why it is hot. I need to use a clamp meter to check for overloaded circuits, undersized wiring. We can then determine if it is a failing breaker or loose connection and or corrosion. Example if the whole wire is hot but circuit is not overloaded an assumption could be made that it is an undersized wire.
- Electrical Splice or Bridge: With the anamoly showing temperature rise on both sides of the splice we can surmise that this could be load. What do I need to do next to confirm my assumption. Answer: Grab my clamp meter and check load current. Image of Fuse: it is quick to see that most likely this is a loose or bad connection. We see that the temperature anomaly is focused at a contact point. Grab a meter to check current or voltage drop across the defective device.
- This is a grounding bond strap to a ground rod. Current flow from the stair steel to the conductor is occurring and the conductor is overheating by overloading and possible poor connections. Stairs should not have current flow and is quite dangerous. Without the strap this stair system would be energized to a level that could kill somebody.
- Misaligned shafts which creates pressure on top or bottom of the motor which creates resistance which creates elevated temperature and undue wear on a motor. Lack of lubrication or over lubricated equipment can cause elevated temperature
- Motors and Pumps Overloaded Shaft misalignment Conveyors Gear Boxes and Shafts Drive Belts and pulleys Roller bearing
- If the motor is not damaged then most likely this is an overloaded condition and load must be reduced. Corrective action was taken without compromising production
- An IR camera allows you to locate contributors to unconditioned air moving into conditioned spaces. Weatherization topics: Missing Insulation, Wet Insulation, Air Infiltration, Structural Deficiencies, Duct Leaks, Defective Windows, Degraded seals
- Structure Energy Efficiency Water Restoration Water damage Building Envelope Air distribution Blockage in pipes/returns Damaged duct work Insulation gaps Sources of moisture Leaks in a flat roof Areas behind walls
- I’m going to start with a question.
- Applications are endless...after 15 years in business, still discovering new applications every day. Tracking missiles to Ghost hunting Brain surgeries to finding roof leaks Applications in every factory, on every farm, in every residence. In the near future, every electrician will have one in his toolbox.
- Our main competitor using a proprietary format (is2). They need to take it from the camera, to a PC and export into a file that people can see.
- Electrocution is the obvious danger facing anyone working on or near live electrical equipment. It’s important to understand shock hazards, their effects on the human body and what to wear for appropriate protection. Information and materials presented in this training program should be considered a basic overview and not a comprehensive list of all risk factors. You must assess each situation individually.