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John Santos
Claims Coordinator
University of Texas
Timothy D. Christ, M.B.A.
Director
LWG Consulting, Inc.
Liquidated Damages: The Penalty for failing to
achieve the impossible. Construction Defect/Delay
Response Strategies for University Risk Professionals
University Risk Management and Insurance
Association
Learning Objectives
1. Develop familiarity with various types of
construction defect/delay issues and the risks
they pose for colleges/universities
2. Have a basic knowledge of the common
construction defect/delay causes and best
practices for mitigating against such incidents
3. Be introduced to up-to-date insurance coverage
considerations, recovery options, and
OCIP/CCIP, other insurance policy
developments.
2
University Risk Management and Insurance
Association
Lowest Bidder Video
3
University Risk Management and Insurance
Association
Audience Experience with Construction Projects
4
How many have had a project go bad?
How many have gone to litigation on a project?
What are the common reasons for problems?
Are there any unique state-specific or system-
specific challenges for construction projects?
What creative methods have you used to ensure
successful delivery?
University Risk Management and Insurance
Association
Contractor Failure Rates
5
University Risk Management and Insurance
Association
Construction Statistics
6
University Risk Management and Insurance
Association
Claims by Project Type
7
University Risk Management and Insurance
Association
Common Construction Defects
8
Faulty materials
Faulty workmanship
Faulty design
In many cases, the construction defect is a combination of
these 3 causes/reasons
The GC and their subcontractors may control 2 of the 3
causes/reasons:
Faulty materials
Faulty workmanship
University Risk Management and Insurance
Association
Bids and Selection Methods
9
Bids
Open bids
Closed bids
Selection Methods
Low bid selection
Best value selection
Qualifications-based selection
Insurance rating for contractors and subcontractors
University Risk Management and Insurance
Association
Typical Construction Contracts
10
Lump sum
Cost plus fee
Guaranteed Maximum Price (CM at Risk)
Unit price
University Risk Management and Insurance
Association
Project Stages
11
Design
Programming and feasibility
Schematic Design
Design Development
Contract Documents
University Risk Management and Insurance
Association
Project Stages
12
Pre-Construction
Assign project team
Project Manager
Contract Administrator
Superintendent
Field Engineer
Site Investigation usually takes place during this step.
University Risk Management and Insurance
Association
Project Stages
13
Procurement
Labor, materials, and equipment
Aka “mobilization”
University Risk Management and Insurance
Association
Project Stages
14
Construction
Pre-construction
Permitting
Site grading & utilities
Foundation
Steel erection
Form & Pour concrete
Carpentry
Masonry
Roofing
Mechanical/Electrical
Drying In
Elevators
Plumbing
Electrical
HVAC
Interior finish out
Commissioning
Occupancy
University Risk Management and Insurance
Association
Critical Path Method
15
University Risk Management and Insurance
Association
Project Management
16
Project Management/Site supervision
Weekly project meetings
Trade coordination
Shop drawings & submittals
Reporting and cost control
Preparing and submitting applications for
payment
Final inspections & Occupancy
Commissioning and Project Closeout
University Risk Management and Insurance
Association
Common Construction Defects
17
 Building envelope and structure
 Door & window
 Exterior wall
 Roof
 Damp proofing and waterproofing
 Deck and balcony
 Infrastructure
 Drainage
 Compaction and structural
 Foundation Electrical and HVAC - condensation
 Plumbing and other leaks to internal systems – “wet walls”
 Sound, vibration, odor, vapor transmission and code compliance deficiencies
University Risk Management and Insurance
Association
Case Study
18
University Risk Management and Insurance
Association
Case Study
19
University Risk Management and Insurance
Association
Common Construction Defects
20
Construction defects cause problems and result in
million dollar+ issues, but construction accidents
or deaths make the news.
University Risk Management and Insurance
Association
Construction Accidents
21
University Risk Management and Insurance
Association
Construction Accidents
22
University Risk Management and Insurance
Association
Construction Accidents
23
University Risk Management and Insurance
Association
Construction Accidents
24
University Risk Management and Insurance
Association
Construction Accidents
25
University Risk Management and Insurance
Association
Case Study
26
University Risk Management and Insurance
Association
Case Study
27
University Risk Management and Insurance
Association
Case Study
28
University Risk Management and Insurance
Association
Case Study
29
University Risk Management and Insurance
Association
Case Study
30
University Risk Management and Insurance
Association
Case Study
31
University Risk Management and Insurance
Association
Case Study
32
University Risk Management and Insurance
Association
Case Study
33
University Risk Management and Insurance
Association
Case Study
34
Conclusions
Lateral bracing was not correctly installed
Pier depths were not correctly installed
Space between shoring tower #5 and #6 was 45 feet,
which exceeded design specification of a maximum of
30 feet
Shoring towers #5 through #11 have heights exceeding
four times the minimum base width and were not guyed
or braced (Height to width ratio maximum was 1 to 4)
Toggle pins were main cause of failure
University Risk Management and Insurance
Association
Construction Defects
35
University Risk Management and Insurance
Association
Case Study
36
University Risk Management and Insurance
Association
Case Study
37
University Risk Management and Insurance
Association
Case Study
38
University Risk Management and Insurance
Association
Case Study
39
University Risk Management and Insurance
Association
Quality
40
Quality is an attitude
Quality is a journey, not a destination
Quality is everyone’s job
Quality is a habit, not an act
There are no half measures in the pursuit of quality
excellence --- you have to do it all
Quality is a new way of thinking, being and doing
Quality is so important it pays for itself
University Risk Management and Insurance
Association
Safety
41
Safety is an attitude
Safety is a journey, not a destination
Safety is everyone’s job
Safety is a habit, not an act
There are no half measures in the pursuit of safety
excellence --- you have to do it all
Safety is a new way of thinking, being and doing
Safety is so important it pays for itself
University Risk Management and Insurance
Association
Quality & Safety
42
Quality and safety go together
The best contractors with respect to safety
performance and risk transfer also had the
fewest claims
University Risk Management and Insurance
Association
5 leading indicators in quality management
43
1. 100% material verification
2. Pre-install and first-work-in-place meetings
3. Zero defect program
4. Digital photography procedure
5. Pre-closure inspection sign-off procedure
including digital photographs
University Risk Management and Insurance
Association
100% Material Verification
44
 For any material delivered to the jobsite, one of the contractor’s field
staff should physically compare the material to the approved material
submittal
 This ensures that unapproved materials are not used on their jobs
 This person can be an engineer or superintendent
 The GC should pass down this requirement to trade subcontractors,
by insisting that they give the GC on a daily basis, a listing of all
materials delivered to the jobsite with a certification that they meet
submittal requirements
 Spot check with the GC’s QC personnel that indeed the sub’s
materials comply with submittal requirements
University Risk Management and Insurance
Association
Pre-install Meetings & 1st
WIP Inspections
45
 A proven technique originated by the US Army Corps of Engineers
http://rms.usace.army.mil/datafiles/rms_qcs_manuals/qcs_manual_2_38.pdf
 These are part of the Corps “3 Phases of Quality Control”.
 These meetings are held for each CSI division and subdivision
 It is basically “Plan the work and then work the plan”.
 The Pre-install Meeting reviews the specs, drawings, submittals and
manufacturer’s installation instructions and resolves conflicts and errors –
participants include the owner, designers, the GC and trade subcontractors
for that particular work or assembly. Minutes can be published.
 First Work-in-Place Inspections are held in the field to “fly spec” the first work
that takes place. Participants are same as above but includes the
manufacturer’s rep. Minutes can be published.
 Follow-on inspections are conducted by the sub and/or the GC’s personnel
or third party independent inspectors on a daily basis to ensure that work
conforms to the requirements.
University Risk Management and Insurance
Association
Zero Defects Program
46
To complete the GC’s scope of work with a zero
punchlist at the time of substantial completion
To complete outstanding non-conforming items
during the course of the project within 7 calendar
days of notification of the existence of the non-
conforming work item
To receive the owner's recognition of the GC’s
zero punchlist accomplishments
University Risk Management and Insurance
Association
Achieving Zero Defects
47
 Start the program at the beginning of the project
 Select a zero punchlist jobsite champion prior to mobilization to the
jobsite
 Insert zero defect language in all subcontracts
 Conduct a zero punchlist kick-off meeting with owner,
Architect/Engineers, the GC (OAC) and subcontractors
 Schedule weekly walk-throughs with the OAC project team and
update each team member on the results of the walk-throughs
 Publish punchlists weekly
 Hold punchlists to a handful of items and promptly correct them
within 1 week
University Risk Management and Insurance
Association
Digital Photography
48
 Appoint a quality representative to train and implement this
procedure
 Label photographs within 24 hours
 Purchase a camera that allows audio files of what the photo is
 Jpeg images and audio file (wave file) are indexed together – no
need to transcribe voice files
 File photo’s in weekly albums plus a copy in a topical album, such
as, RFI’s, NCR’s and pre-closure
 If a photo of a NCR or punchlist item is taken, one must “clear” that
deficiency with a photo of the corrected condition
 Acquire photo management software to make retrieval easy is best
practice
University Risk Management and Insurance
Association
Pre-closure Sign-off Procedure
49
 Appoint a pre-closure supervisor (engineer or supt.) to inspect and
enforce correction of deficiencies
 Build a 3-day “hold point” into the construction schedule for these
inspections
 Walk the area with the applicable trade subcontractors, electrical,
mechanical, etc.
 Trade subcontractors have 1 day to make necessary corrections
 Pre-closure supervisor inspects corrected work
 Pre-closure supervisor makes final walk-through with Owner and
Design Professional representatives
 Pre-closure supervisor takes digital photographs of every square foot
of wall/ceilings to be covered up
University Risk Management and Insurance
Association
Lessons Learned
50
 Using an effective photo documentation process before areas are closed-in
or covered-up will assist in litigation
 “Prove your innocence, not defend your guilt”
 Take pictures of neighboring structures beforehand to assist in future
liability defense
 University of Texas’ “live 24 hour feed” for Southwest Medical
 Third-party inspection firms can/should be used to identify deficient areas of
construction
 Hire the best inspector, not just the lowest price inspector
 Flood test a representative sample of windows/door assemblies to determine
the quality of installations – 2.5% to 10%
 An effective warranty call-back process in place that quickly addresses post-
completion customer service issues will reduce litigation
University Risk Management and Insurance
Association
Lessons Learned
51
 Have an effective document retrieval system for the time period of the statute
of repose where the work was completed
 If litigation, or threat litigation, it made - keep the records
 Document corrective actions made either prior to or after construction
completion
 Document “as-built” construction conditions – record drawings
 Select subcontractors based on past quality performance, not just price
 Provide adequate supervision of subcontractor’s installed work
 Hire the following consultants if the Owner does not:
 Waterproofing/roofing consultant
 Sound and vibration consultant
 Code compliance consultant
University Risk Management and Insurance
Association
Lessons Learned
52
 CD claims happen to large and small contractors alike
 There is no project type that is immune from CD claims
 The majority of CD claims involve water in some way
 Contractors who only perform inspections required by the Owner or what the
building code requires will likely build projects with CD’s
 Insured’s that have a QA/QC program should reduce their CD claims
 Insured’s that have a QA/QC program should minimize rework
 Failure to construct mock-ups or 100% inspection of critical assemblies may
result in CD’s
 Implementation of a water intrusion prevention plan can reduce your
exposure to CD claims
University Risk Management and Insurance
Association
Quality Management Manuals
53
 Ins.Co. Risk Engineering has published sample quality management
manuals (QMM’s):
 QMM – Comprehensive for General Contractors (GC’s)
 QMM – Basic for GC’s
 QMM – Basic and Comprehensive for non-building Contractors
 QMM – Basic and Comprehensive for Contractors - Private sector
 Each QMM uses proven procedures, consistent processes, terminology,
forms and meeting minute templates
 Best practice is to have all subcontractors submit a Site-Specific Quality
Control Plan for review and approval by the GC
 QMM’s provide a sample 2-page Site-Specific Quality Control Plan for
subcontractors to complete and submit to the GC
 Companies should have a “corporate” QMM and require each project to
prepare a Project Specific QMM
University Risk Management and Insurance
Association
Additional Resources
54
Ins.Co. Risk Engineering has developed other quality-related
documents:
Ins.Co. quality management program
QA/QC self-evaluation survey
Trade specific QMM’s including checklists
Quality management implementation plan
Resources on the topic of quality
Water intrusion prevention procedure
Quality control graphic
Water infiltration and mold prevention strategies for
contractors
University Risk Management and Insurance
Association 55
Water Intrusion Prevention Plan
University Risk Management and Insurance
Association
Investigating Potential Problems
56
Inform contractor of desire to have independent review of
concern
Hire a well respected forensic engineering firm that is on your
Insurance Policy’s approved vendor list, with the consultant
being specific to that particular issue
Have them do a conflict check
Develop a scope of work and a budget up front
Proceed with investigation
This is a ROOT CAUSE ANALYSIS investigation, not a “How
do we work around it?”
No WRITTEN REPORTS at this stage, only verbal opinions
University Risk Management and Insurance
Association
Investigating Potential Problems
57
Maintain an evidence chain
 Damaged debris/material kept in a secure location
 No adhoc destructive testing
Anticipate what the insurers will need to expedite their
investigation
Send invitation to all potential parties with Proof of Notice and
a RSVP requested
Provide opportunity for all to inspect in situ, if some decline,
make specific note about it, and then send follow-up letter
Do not speculate on cause of loss
University Risk Management and Insurance
Association
Certificates of Merit
58
University Risk Management and Insurance
Association
Certificate of Merit
59
University Risk Management and Insurance
Association
Certificate of Merit
60
 I have prepared this Certificate of Merit in accordance with the following provisions of the Texas Civil Practices and
Remedies Code, Title 6, Chapter 150. I hereby assert:
 I am competent to testify. I am over 18 years old, of sound mind, and my opinions herein are completely
truthful, based upon the information that has been provided to me.
 I am a Professional Engineer, licensed to practice Civil Engineering in the State of Texas, which is the same
license held by the Defendant, Texas Engineer.
 I am knowledgeable in the same practice area as the Defendant, and offer testimony based upon my:
 Knowledge
 As a licensed Civil Engineer, I have direct knowledge of many types of civil engineering and other construction
projects. I have over 30 years’ experience related to Civil Engineering and various Construction projects.
 Skill
 As a licensed Civil Engineer, I have direct skill in Civil Engineering and Construction through my education,
training, and actively practicing Civil Engineering and Construction in the State of Texas and other states.
 Experience
 I have direct experience in design, construction, and maintenance of many types of Civil Engineering projects,
including retaining walls, sub-surface investigations, structural foundations, buildings, and more.
 Education
 I hold both Bachelor of Science and a Master of Science degree in Civil Engineering. I have taken many
courses and continuing education on many aspects of Civil Engineering, including design, construction, and
maintenance of the physical and naturally built environment, including works such as bridges, roads, canals,
dams, and buildings.
University Risk Management and Insurance
Association
Certificates of Merit
61
 Training
 I have direct training in the design, construction, and maintenance of many types of Civil Engineering projects,
including retaining walls, sub-surface investigations, structural foundations, buildings, and more.
 Practice
 As a licensed Professional Engineer in the State of Texas and 10 other states, I actively practice Civil
Engineering for many clients.
 The documents that I reviewed to prepare this affidavit includes the following:
 “Project construction drawings prepared by Texas Engineering Company (DEC) with various revision dates.
 “Project Manual for Levee Improvements Project Which Coincides With DHS Segment O-4C (0.44 miles)”,
dated September 2008, prepared by TexasEngineering Company.
 Construction Contract 08-024-09-30, the “Contract”, between Hidalgo County Drainage District No. 1 the
“Owner” and Ballenger Construction Company, the “Contractor.”
 Change Orders #1, #3, #5, #7, #8, #9, #10, #11, #12, #13 and #14 to the “Contract.”
 Letter from Richard Reed of Coats/Rose to Stephen Crain of Atlas & Hall, dated July 27, 2010.
 Letter from Stephen Crain to Richard Reed, dated August 30, 2010, covering the “Written Opinion on Matters
Contained in Coats/Rose Letter to Hidalgo County Drainage District No. 1's Attorney dated July 27, 2010
Concerning the Above Referenced Project”, by Richard Seitz, P. E.
 Letter from Richard Reed to Robert Guerra and Stephen Crain, dated September 22, 2010.
 This affidavit is also based on interviews with Rudy Alvarado and Robert Acuna, who were the Ballenger
representatives responsible for managing this project.
University Risk Management and Insurance
Association
Best Practices
62
Quality
Control
Progra
m
Documentation:
• Meeting Minutes
• Warranties
• Record Drawings
• O&M Manuals
• Subcontractor QC Plans
• Non-conformance Log
• Inspection & Test Log
• Inspection Checklists
• Photos/Videos
Material Verification:
• Field verify Deliveries
Conform to Submittals
• Manufacturer Visits
• Proper Storage
Meetings:
• Pre-Install
• First-work-in-place
• Follow-up
• Close-out
Inspections:
• Quality Tours - ZDP
• By GC
• By Subcontractors
• By Third Parties
• Daily Observations
• Mock-ups
• Pre-Cover-Up
• Performance Tests
University Risk Management and Insurance
Association
Insurance Programs
63
Rolling Owner Controlled Insurance Programs
OCIP/CCIP’s for specific projects
Traditional programs as specified in the contract
documents
Texas courts view wrap-up policies as the “sole
remedy”
University Risk Management and Insurance
Association
Recommendations for Risk Management
64
Allocate risk to the party best suited to control
the risk
Design errors?
Lack of sufficient design detail?
Unidentified existing conditions in land?
Bodily injury and/or property damage during construction
Delay in schedule due to delays in RFI/change order
approval?
Delay in schedule due to logistics at site or other activities
on campus?
University Risk Management and Insurance
Association
Recommendations for Risk Management
65
Allocate risk through indemnity provisions
Contractor indemnifies owner for BI or PD arising from
negligent performance by contractor or subcontractors
Use insurance to support indemnity provisions
CGL, auto liability, workcomp
Builders risk policies
Professional liability policies for design team
Require project specific coverage or excess limits
applicable to PL or consider owner’s policy?
University Risk Management and Insurance
Association
Recommendations for Risk Management
66
Require additional insured status and evidence
of insurance
Not a certificate of insurance
Get copy of policy declarations and all applicable
endorsements
Include waivers of subrogation
Review documents with appropriate consultants
For example, project lender and owner requirements for
payment timing and conditions should flow down through all
project contracts
Dispute resolution provisions should be consistent
University Risk Management and Insurance
Association
Creating Leverage BEFORE the claim
67
Performance bonds
Enforceable Indemnity Provisions which comply with
local law
Additional Insured endorsements collected before
anyone steps on the job
Training and empowering contractor personnel to enforce
insurance requirements
Early tender to carriers
Subcontract provisions requiring mandatory joinder of
subcontractors in presuit ADR and arbitration
University Risk Management and Insurance
Association
Any Questions?
68
John Santos
512.579.5029
jsantos@utsystem.edu
Tim Christ
210.557.0968
tchrist@lwgconsulting.com

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Christ_Santos_LiquidatedDamagesThePenaltyForFailingToAchieveTheImpossible_20140717

  • 1. John Santos Claims Coordinator University of Texas Timothy D. Christ, M.B.A. Director LWG Consulting, Inc. Liquidated Damages: The Penalty for failing to achieve the impossible. Construction Defect/Delay Response Strategies for University Risk Professionals
  • 2. University Risk Management and Insurance Association Learning Objectives 1. Develop familiarity with various types of construction defect/delay issues and the risks they pose for colleges/universities 2. Have a basic knowledge of the common construction defect/delay causes and best practices for mitigating against such incidents 3. Be introduced to up-to-date insurance coverage considerations, recovery options, and OCIP/CCIP, other insurance policy developments. 2
  • 3. University Risk Management and Insurance Association Lowest Bidder Video 3
  • 4. University Risk Management and Insurance Association Audience Experience with Construction Projects 4 How many have had a project go bad? How many have gone to litigation on a project? What are the common reasons for problems? Are there any unique state-specific or system- specific challenges for construction projects? What creative methods have you used to ensure successful delivery?
  • 5. University Risk Management and Insurance Association Contractor Failure Rates 5
  • 6. University Risk Management and Insurance Association Construction Statistics 6
  • 7. University Risk Management and Insurance Association Claims by Project Type 7
  • 8. University Risk Management and Insurance Association Common Construction Defects 8 Faulty materials Faulty workmanship Faulty design In many cases, the construction defect is a combination of these 3 causes/reasons The GC and their subcontractors may control 2 of the 3 causes/reasons: Faulty materials Faulty workmanship
  • 9. University Risk Management and Insurance Association Bids and Selection Methods 9 Bids Open bids Closed bids Selection Methods Low bid selection Best value selection Qualifications-based selection Insurance rating for contractors and subcontractors
  • 10. University Risk Management and Insurance Association Typical Construction Contracts 10 Lump sum Cost plus fee Guaranteed Maximum Price (CM at Risk) Unit price
  • 11. University Risk Management and Insurance Association Project Stages 11 Design Programming and feasibility Schematic Design Design Development Contract Documents
  • 12. University Risk Management and Insurance Association Project Stages 12 Pre-Construction Assign project team Project Manager Contract Administrator Superintendent Field Engineer Site Investigation usually takes place during this step.
  • 13. University Risk Management and Insurance Association Project Stages 13 Procurement Labor, materials, and equipment Aka “mobilization”
  • 14. University Risk Management and Insurance Association Project Stages 14 Construction Pre-construction Permitting Site grading & utilities Foundation Steel erection Form & Pour concrete Carpentry Masonry Roofing Mechanical/Electrical Drying In Elevators Plumbing Electrical HVAC Interior finish out Commissioning Occupancy
  • 15. University Risk Management and Insurance Association Critical Path Method 15
  • 16. University Risk Management and Insurance Association Project Management 16 Project Management/Site supervision Weekly project meetings Trade coordination Shop drawings & submittals Reporting and cost control Preparing and submitting applications for payment Final inspections & Occupancy Commissioning and Project Closeout
  • 17. University Risk Management and Insurance Association Common Construction Defects 17  Building envelope and structure  Door & window  Exterior wall  Roof  Damp proofing and waterproofing  Deck and balcony  Infrastructure  Drainage  Compaction and structural  Foundation Electrical and HVAC - condensation  Plumbing and other leaks to internal systems – “wet walls”  Sound, vibration, odor, vapor transmission and code compliance deficiencies
  • 18. University Risk Management and Insurance Association Case Study 18
  • 19. University Risk Management and Insurance Association Case Study 19
  • 20. University Risk Management and Insurance Association Common Construction Defects 20 Construction defects cause problems and result in million dollar+ issues, but construction accidents or deaths make the news.
  • 21. University Risk Management and Insurance Association Construction Accidents 21
  • 22. University Risk Management and Insurance Association Construction Accidents 22
  • 23. University Risk Management and Insurance Association Construction Accidents 23
  • 24. University Risk Management and Insurance Association Construction Accidents 24
  • 25. University Risk Management and Insurance Association Construction Accidents 25
  • 26. University Risk Management and Insurance Association Case Study 26
  • 27. University Risk Management and Insurance Association Case Study 27
  • 28. University Risk Management and Insurance Association Case Study 28
  • 29. University Risk Management and Insurance Association Case Study 29
  • 30. University Risk Management and Insurance Association Case Study 30
  • 31. University Risk Management and Insurance Association Case Study 31
  • 32. University Risk Management and Insurance Association Case Study 32
  • 33. University Risk Management and Insurance Association Case Study 33
  • 34. University Risk Management and Insurance Association Case Study 34 Conclusions Lateral bracing was not correctly installed Pier depths were not correctly installed Space between shoring tower #5 and #6 was 45 feet, which exceeded design specification of a maximum of 30 feet Shoring towers #5 through #11 have heights exceeding four times the minimum base width and were not guyed or braced (Height to width ratio maximum was 1 to 4) Toggle pins were main cause of failure
  • 35. University Risk Management and Insurance Association Construction Defects 35
  • 36. University Risk Management and Insurance Association Case Study 36
  • 37. University Risk Management and Insurance Association Case Study 37
  • 38. University Risk Management and Insurance Association Case Study 38
  • 39. University Risk Management and Insurance Association Case Study 39
  • 40. University Risk Management and Insurance Association Quality 40 Quality is an attitude Quality is a journey, not a destination Quality is everyone’s job Quality is a habit, not an act There are no half measures in the pursuit of quality excellence --- you have to do it all Quality is a new way of thinking, being and doing Quality is so important it pays for itself
  • 41. University Risk Management and Insurance Association Safety 41 Safety is an attitude Safety is a journey, not a destination Safety is everyone’s job Safety is a habit, not an act There are no half measures in the pursuit of safety excellence --- you have to do it all Safety is a new way of thinking, being and doing Safety is so important it pays for itself
  • 42. University Risk Management and Insurance Association Quality & Safety 42 Quality and safety go together The best contractors with respect to safety performance and risk transfer also had the fewest claims
  • 43. University Risk Management and Insurance Association 5 leading indicators in quality management 43 1. 100% material verification 2. Pre-install and first-work-in-place meetings 3. Zero defect program 4. Digital photography procedure 5. Pre-closure inspection sign-off procedure including digital photographs
  • 44. University Risk Management and Insurance Association 100% Material Verification 44  For any material delivered to the jobsite, one of the contractor’s field staff should physically compare the material to the approved material submittal  This ensures that unapproved materials are not used on their jobs  This person can be an engineer or superintendent  The GC should pass down this requirement to trade subcontractors, by insisting that they give the GC on a daily basis, a listing of all materials delivered to the jobsite with a certification that they meet submittal requirements  Spot check with the GC’s QC personnel that indeed the sub’s materials comply with submittal requirements
  • 45. University Risk Management and Insurance Association Pre-install Meetings & 1st WIP Inspections 45  A proven technique originated by the US Army Corps of Engineers http://rms.usace.army.mil/datafiles/rms_qcs_manuals/qcs_manual_2_38.pdf  These are part of the Corps “3 Phases of Quality Control”.  These meetings are held for each CSI division and subdivision  It is basically “Plan the work and then work the plan”.  The Pre-install Meeting reviews the specs, drawings, submittals and manufacturer’s installation instructions and resolves conflicts and errors – participants include the owner, designers, the GC and trade subcontractors for that particular work or assembly. Minutes can be published.  First Work-in-Place Inspections are held in the field to “fly spec” the first work that takes place. Participants are same as above but includes the manufacturer’s rep. Minutes can be published.  Follow-on inspections are conducted by the sub and/or the GC’s personnel or third party independent inspectors on a daily basis to ensure that work conforms to the requirements.
  • 46. University Risk Management and Insurance Association Zero Defects Program 46 To complete the GC’s scope of work with a zero punchlist at the time of substantial completion To complete outstanding non-conforming items during the course of the project within 7 calendar days of notification of the existence of the non- conforming work item To receive the owner's recognition of the GC’s zero punchlist accomplishments
  • 47. University Risk Management and Insurance Association Achieving Zero Defects 47  Start the program at the beginning of the project  Select a zero punchlist jobsite champion prior to mobilization to the jobsite  Insert zero defect language in all subcontracts  Conduct a zero punchlist kick-off meeting with owner, Architect/Engineers, the GC (OAC) and subcontractors  Schedule weekly walk-throughs with the OAC project team and update each team member on the results of the walk-throughs  Publish punchlists weekly  Hold punchlists to a handful of items and promptly correct them within 1 week
  • 48. University Risk Management and Insurance Association Digital Photography 48  Appoint a quality representative to train and implement this procedure  Label photographs within 24 hours  Purchase a camera that allows audio files of what the photo is  Jpeg images and audio file (wave file) are indexed together – no need to transcribe voice files  File photo’s in weekly albums plus a copy in a topical album, such as, RFI’s, NCR’s and pre-closure  If a photo of a NCR or punchlist item is taken, one must “clear” that deficiency with a photo of the corrected condition  Acquire photo management software to make retrieval easy is best practice
  • 49. University Risk Management and Insurance Association Pre-closure Sign-off Procedure 49  Appoint a pre-closure supervisor (engineer or supt.) to inspect and enforce correction of deficiencies  Build a 3-day “hold point” into the construction schedule for these inspections  Walk the area with the applicable trade subcontractors, electrical, mechanical, etc.  Trade subcontractors have 1 day to make necessary corrections  Pre-closure supervisor inspects corrected work  Pre-closure supervisor makes final walk-through with Owner and Design Professional representatives  Pre-closure supervisor takes digital photographs of every square foot of wall/ceilings to be covered up
  • 50. University Risk Management and Insurance Association Lessons Learned 50  Using an effective photo documentation process before areas are closed-in or covered-up will assist in litigation  “Prove your innocence, not defend your guilt”  Take pictures of neighboring structures beforehand to assist in future liability defense  University of Texas’ “live 24 hour feed” for Southwest Medical  Third-party inspection firms can/should be used to identify deficient areas of construction  Hire the best inspector, not just the lowest price inspector  Flood test a representative sample of windows/door assemblies to determine the quality of installations – 2.5% to 10%  An effective warranty call-back process in place that quickly addresses post- completion customer service issues will reduce litigation
  • 51. University Risk Management and Insurance Association Lessons Learned 51  Have an effective document retrieval system for the time period of the statute of repose where the work was completed  If litigation, or threat litigation, it made - keep the records  Document corrective actions made either prior to or after construction completion  Document “as-built” construction conditions – record drawings  Select subcontractors based on past quality performance, not just price  Provide adequate supervision of subcontractor’s installed work  Hire the following consultants if the Owner does not:  Waterproofing/roofing consultant  Sound and vibration consultant  Code compliance consultant
  • 52. University Risk Management and Insurance Association Lessons Learned 52  CD claims happen to large and small contractors alike  There is no project type that is immune from CD claims  The majority of CD claims involve water in some way  Contractors who only perform inspections required by the Owner or what the building code requires will likely build projects with CD’s  Insured’s that have a QA/QC program should reduce their CD claims  Insured’s that have a QA/QC program should minimize rework  Failure to construct mock-ups or 100% inspection of critical assemblies may result in CD’s  Implementation of a water intrusion prevention plan can reduce your exposure to CD claims
  • 53. University Risk Management and Insurance Association Quality Management Manuals 53  Ins.Co. Risk Engineering has published sample quality management manuals (QMM’s):  QMM – Comprehensive for General Contractors (GC’s)  QMM – Basic for GC’s  QMM – Basic and Comprehensive for non-building Contractors  QMM – Basic and Comprehensive for Contractors - Private sector  Each QMM uses proven procedures, consistent processes, terminology, forms and meeting minute templates  Best practice is to have all subcontractors submit a Site-Specific Quality Control Plan for review and approval by the GC  QMM’s provide a sample 2-page Site-Specific Quality Control Plan for subcontractors to complete and submit to the GC  Companies should have a “corporate” QMM and require each project to prepare a Project Specific QMM
  • 54. University Risk Management and Insurance Association Additional Resources 54 Ins.Co. Risk Engineering has developed other quality-related documents: Ins.Co. quality management program QA/QC self-evaluation survey Trade specific QMM’s including checklists Quality management implementation plan Resources on the topic of quality Water intrusion prevention procedure Quality control graphic Water infiltration and mold prevention strategies for contractors
  • 55. University Risk Management and Insurance Association 55 Water Intrusion Prevention Plan
  • 56. University Risk Management and Insurance Association Investigating Potential Problems 56 Inform contractor of desire to have independent review of concern Hire a well respected forensic engineering firm that is on your Insurance Policy’s approved vendor list, with the consultant being specific to that particular issue Have them do a conflict check Develop a scope of work and a budget up front Proceed with investigation This is a ROOT CAUSE ANALYSIS investigation, not a “How do we work around it?” No WRITTEN REPORTS at this stage, only verbal opinions
  • 57. University Risk Management and Insurance Association Investigating Potential Problems 57 Maintain an evidence chain  Damaged debris/material kept in a secure location  No adhoc destructive testing Anticipate what the insurers will need to expedite their investigation Send invitation to all potential parties with Proof of Notice and a RSVP requested Provide opportunity for all to inspect in situ, if some decline, make specific note about it, and then send follow-up letter Do not speculate on cause of loss
  • 58. University Risk Management and Insurance Association Certificates of Merit 58
  • 59. University Risk Management and Insurance Association Certificate of Merit 59
  • 60. University Risk Management and Insurance Association Certificate of Merit 60  I have prepared this Certificate of Merit in accordance with the following provisions of the Texas Civil Practices and Remedies Code, Title 6, Chapter 150. I hereby assert:  I am competent to testify. I am over 18 years old, of sound mind, and my opinions herein are completely truthful, based upon the information that has been provided to me.  I am a Professional Engineer, licensed to practice Civil Engineering in the State of Texas, which is the same license held by the Defendant, Texas Engineer.  I am knowledgeable in the same practice area as the Defendant, and offer testimony based upon my:  Knowledge  As a licensed Civil Engineer, I have direct knowledge of many types of civil engineering and other construction projects. I have over 30 years’ experience related to Civil Engineering and various Construction projects.  Skill  As a licensed Civil Engineer, I have direct skill in Civil Engineering and Construction through my education, training, and actively practicing Civil Engineering and Construction in the State of Texas and other states.  Experience  I have direct experience in design, construction, and maintenance of many types of Civil Engineering projects, including retaining walls, sub-surface investigations, structural foundations, buildings, and more.  Education  I hold both Bachelor of Science and a Master of Science degree in Civil Engineering. I have taken many courses and continuing education on many aspects of Civil Engineering, including design, construction, and maintenance of the physical and naturally built environment, including works such as bridges, roads, canals, dams, and buildings.
  • 61. University Risk Management and Insurance Association Certificates of Merit 61  Training  I have direct training in the design, construction, and maintenance of many types of Civil Engineering projects, including retaining walls, sub-surface investigations, structural foundations, buildings, and more.  Practice  As a licensed Professional Engineer in the State of Texas and 10 other states, I actively practice Civil Engineering for many clients.  The documents that I reviewed to prepare this affidavit includes the following:  “Project construction drawings prepared by Texas Engineering Company (DEC) with various revision dates.  “Project Manual for Levee Improvements Project Which Coincides With DHS Segment O-4C (0.44 miles)”, dated September 2008, prepared by TexasEngineering Company.  Construction Contract 08-024-09-30, the “Contract”, between Hidalgo County Drainage District No. 1 the “Owner” and Ballenger Construction Company, the “Contractor.”  Change Orders #1, #3, #5, #7, #8, #9, #10, #11, #12, #13 and #14 to the “Contract.”  Letter from Richard Reed of Coats/Rose to Stephen Crain of Atlas & Hall, dated July 27, 2010.  Letter from Stephen Crain to Richard Reed, dated August 30, 2010, covering the “Written Opinion on Matters Contained in Coats/Rose Letter to Hidalgo County Drainage District No. 1's Attorney dated July 27, 2010 Concerning the Above Referenced Project”, by Richard Seitz, P. E.  Letter from Richard Reed to Robert Guerra and Stephen Crain, dated September 22, 2010.  This affidavit is also based on interviews with Rudy Alvarado and Robert Acuna, who were the Ballenger representatives responsible for managing this project.
  • 62. University Risk Management and Insurance Association Best Practices 62 Quality Control Progra m Documentation: • Meeting Minutes • Warranties • Record Drawings • O&M Manuals • Subcontractor QC Plans • Non-conformance Log • Inspection & Test Log • Inspection Checklists • Photos/Videos Material Verification: • Field verify Deliveries Conform to Submittals • Manufacturer Visits • Proper Storage Meetings: • Pre-Install • First-work-in-place • Follow-up • Close-out Inspections: • Quality Tours - ZDP • By GC • By Subcontractors • By Third Parties • Daily Observations • Mock-ups • Pre-Cover-Up • Performance Tests
  • 63. University Risk Management and Insurance Association Insurance Programs 63 Rolling Owner Controlled Insurance Programs OCIP/CCIP’s for specific projects Traditional programs as specified in the contract documents Texas courts view wrap-up policies as the “sole remedy”
  • 64. University Risk Management and Insurance Association Recommendations for Risk Management 64 Allocate risk to the party best suited to control the risk Design errors? Lack of sufficient design detail? Unidentified existing conditions in land? Bodily injury and/or property damage during construction Delay in schedule due to delays in RFI/change order approval? Delay in schedule due to logistics at site or other activities on campus?
  • 65. University Risk Management and Insurance Association Recommendations for Risk Management 65 Allocate risk through indemnity provisions Contractor indemnifies owner for BI or PD arising from negligent performance by contractor or subcontractors Use insurance to support indemnity provisions CGL, auto liability, workcomp Builders risk policies Professional liability policies for design team Require project specific coverage or excess limits applicable to PL or consider owner’s policy?
  • 66. University Risk Management and Insurance Association Recommendations for Risk Management 66 Require additional insured status and evidence of insurance Not a certificate of insurance Get copy of policy declarations and all applicable endorsements Include waivers of subrogation Review documents with appropriate consultants For example, project lender and owner requirements for payment timing and conditions should flow down through all project contracts Dispute resolution provisions should be consistent
  • 67. University Risk Management and Insurance Association Creating Leverage BEFORE the claim 67 Performance bonds Enforceable Indemnity Provisions which comply with local law Additional Insured endorsements collected before anyone steps on the job Training and empowering contractor personnel to enforce insurance requirements Early tender to carriers Subcontract provisions requiring mandatory joinder of subcontractors in presuit ADR and arbitration
  • 68. University Risk Management and Insurance Association Any Questions? 68 John Santos 512.579.5029 jsantos@utsystem.edu Tim Christ 210.557.0968 tchrist@lwgconsulting.com

Editor's Notes

  1. John to give UT examples UT Tyler Paint in vinyl Crane deaths in dallas UT Austin Air Handler UT Southwestern tunnel case
  2. John to discuss thresholds and procedures for selection process
  3. John to discuss preferred contractor list, different thresholds for bids, job order contracts, maintenance, and other bid projects.
  4. Water intrusion is the leading cause of CD losses The building envelope is the first place to begin when developing a construction quality management program because this area is where the majority of CD claims arise. Every vertilcal to horizontal transition on a building exterior envelope is a leak waiting to happen! Whenever two different materials meet on the exterior envelope, such as, stucco and a metal window frame, this is another leak waiting to happen. Building envelope deficiencies are so widespread that if our customers only developed effective procedures to prevent them, their CD claims would be substantially reduced. The next area to concentrate quality management efforts are “wet” systems, for example, plumbing, drainage and HVAC systems. These need to be inspected thoroughly before being covered-up or enclosed.
  5. Water intrusion is the leading cause of CD losses The building envelope is the first place to begin when developing a construction quality management program because this area is where the majority of CD claims arise. Every vertilcal to horizontal transition on a building exterior envelope is a leak waiting to happen! Whenever two different materials meet on the exterior envelope, such as, stucco and a metal window frame, this is another leak waiting to happen. Building envelope deficiencies are so widespread that if our customers only developed effective procedures to prevent them, their CD claims would be substantially reduced. The next area to concentrate quality management efforts are “wet” systems, for example, plumbing, drainage and HVAC systems. These need to be inspected thoroughly before being covered-up or enclosed.
  6. Kyle Field is undergoing a $450 million renovation started immediately after the 2013 season.
  7. Height to base ratio
  8. Had lathe, plaster, and metal framing…. Very heavy. Cold interior air meets outside humid, salty air, and corrosion occurs due to lack of vapor barrier.
  9. John to discuss safety observations/inspections and how that typically correlates to workcomp claims When having multiple projects adjacent to each other, to prevent inappropriate access by workers, its important to badge/color-code all workers for specific project.
  10. John to discuss take pictures during course of construction Web-based Neighboring building pictures for liability defense Live 24-hour for Southwest Medical
  11. Bandaid approach vs. true root cause analysis
  12. John to discuss ads and disads of ROCIP’s Prevents crossclaims Threshold requirements Texas courts view wraps as sole remedy for comp claims Discuss savings w/ this plan and pull out insurance costs