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Tega Industries
“A Global Wear Solution Provider”
Tega Industries Ltd 1
Company Overview
Tega Industries Ltd 2
Introduction to Tega
• Headquartered in Kolkata, Tega was promoted in 1976 by the Mohanka
family in a technical & financial collaboration with Skega AB, Sweden; In
1998, Mohanka family acquired 100% equity stake in the Company
• The Company specializes in manufacturing and distribution
• Wear resistant lining components required for grinding, sizing and beneficiation of
minerals
• Downstream equipment such as hydro-cyclones and flotation columns, fluid
transportation and filtration systems used in mineral processing, bulk material
handling and slurry transportation industry
Facilities All Over the World
• Over the years, the Company has set up a large export market for its products in
more than 72 countries
• It has 3 manufacturing plants in India,1 in South Africa, 2 in Chile and 1 in
Australia supported by a highly experienced R&D team
• 32 patents worldwide
Tega Industries Ltd 4
A Truly Global Workforce
A truly multinational with sales and distribution network around 16
countries and 1600 employees worldwide
Tega Industries Ltd 5
Group of Companies
Significant Partnerships
Tega has developed lasting and rewarding partnerships
in mining and processing operations worldwide. We
believe in long term mutually beneficial relationships
and strive to build partnerships.
CSR Activities
• Bhavishya Asha: A scholarship
programme for the meritorious
• “AHEAD” a model school for
mentally challenged and autistic
children
• Tega Industrial Technical Training
Center (TITTC) aims to improve
skills of shop floor workers
• School for Civil Construction
Workers’ children
• Integrated village development
programmes
Tega Industries Ltd 8
Our Philosophy
Tega Industries Ltd 9
Vision
Committed to engineering flawless solutions that enrich the
future of mining
Tega Industries Ltd 10
Mission
To distinguish ourselves in providing lasting solutions to the
complex problems of material handling, wear and separation
of ores found in mining and mineral processing industries
What is “Partnerships in Practice” ?
For 40 years at Tega we have lived by this philosophy.
To work together with our clients.
To understand complex problems, engineer flawless solutions and deliver
them on time.
To leave a strong impact on the productivity and performance of more
than 700 esteemed clients across the world.
Because we believe “Working Together Can Create Wonders”
Tega Industries Ltd 11
The 4 Step Process
At Tega, we create value for our customers globally, by bringing them
innovative technologies, products and services. We have a simple 4 step
process of creating & delivering value:
Step 1 - Audit: We study the process and operational parameters along
with design of the existing equipment
Step 2 - Analysis: We analyse the data collected in the Audit stage, using
our proprietary software programmes like DEM, FEM ,CFD etc
Step 3 - Customised Solution: Our R&D and engineering excellence use
the Analysis as an input to unearth a trailblazing, innovative, flawless
solution.
Step 4 - Solution Delivery: We provide on-time delivery and installation,
after sales support and training to customer personnel.
Tega Industries Ltd 12
Adding Edge to Partnerships
Tega Industries Ltd 13
1. Engineering Expertise
2. Leading Edge R &D
3. Superior Quality
4. Total Solution Approach
5. Knowledge , People & Expertise
6. Proactive
7. Unmatched Services
Solution Driven Approach
Tega Industries Ltd 14
Customer Needs
• Enhanced
Performance
• Maximizing
Asset Life
• Less Downtime
• Increasing Profit
Tega
• R & D
• Engineering
• Product
• Service
• Ownership
• Improvement in
Screening Efficiency
• Lifetime
Optimization
• Downtime
Reduction
• Smart Wear
Management
Screen & Trommel
• Capacity
Enhancement
• Optimized
operation
• Installation Time
Reduction
• Liner Life Increase
Mill & Hydrocyclone
• Efficient Material
Transfer
• Spillage and
Maintenance Free
Operation
Optimization
• Reduced
Degeneration
Bulk Storage and Transfer
Point
• Efficient Material
Transfer
• Spillage Free
• Maintenance Free
• Power Optimization
Conveyor
Our Engineering Excellence
Tega Industries Ltd 15
Engineering Excellence
Tega Industries Ltd 16
Product
Design
RIVALRY
Engineering Activities
• Design Calculations
• Simulations
• DEM
• FEM
• CFD
• Prototyping/Testing
Tega Industries Ltd 17
PARAMTERS VALUE PARAMTERS VALUE PARAMTERS VALUE
Feed Size (F80) in microns 80000
Work Index (KWH/ton) 17.4
% Critical Speed 82
Inside Dia of the mill (mt.) 9.15
Mill Factor 350
Ore Specific Gravity 2.7
Selected Maxm Ball Size 0
Charge Volume Percentage 0.2737
DYNAMIC MEDIA CHARGE
ANGLE
175.71 ACTUAL SPEED (RPM) 11.47
CALCULATED PARAMETERS
RADIAL POSITION OF MILL CHARGE
INNER SURFACE (Mt.)
3.36
MEAN TRAVEL TIME FOR MATERIAL IN
THE CHARGE (FROM TOE TO SHOULDER)
(SECOND)
5.11
MEAN TRAVEL TIME FOR MATERIAL IN
FREE FALL (FROM SHOULDER TO TOE)
(SECOND)
1.11
MEAN RADIAL POSITION OF THE MILL
CHARGE (Mt.)
3.804
RATIO OF EXPERIMENTAL CRITICAL
SPEED TO THEORETICAL CRITICAL SPEED
1.14
MAXIMUM BALL SIZE (mm) 180.91
50.90
INPUT PARAMETERS
MILL CALCULATIONS
CRITICAL SPEED (RPM) 13.98
TOE ANGLE (DEGREE) 235.19
SHOULDER ANGLE (DEGREE)
Basic Design Calculation in Mill
Tega Industries Ltd 18
Proposed
modification
at this zone
EXISTINGPROPOSAL
Avg. K.E = 1.56 J
Avg. K.E = 1.59 J Avg. K.E = 1.59 J
Avg. K.E = 1.56 J
DEM Application in WP
Tega Industries Ltd 19
38
FEM Applications in Mill
Trajectories of particle sizes starting 20 microns range are showing higher
residence time than the 10 and 15 microns, depicting the cut size of the design
lies above 20 micron.
CFD Application in Hydrocyclone
Tega Industries Ltd 21
Lifter Bar Testing
Testing
Tega Industries Ltd 22
Product Range
Tega Industries Ltd 23
Product Range
Tega Industries Ltd 24
Wear Products
Tega Industries Ltd 25
Separation
Tega Industries Ltd 26
Conveyance
Tega Industries Ltd 27
Fri Flo
Tega Industries Ltd 28
Thank You…

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Tega Corporate Presentation

  • 1. Tega Industries “A Global Wear Solution Provider” Tega Industries Ltd 1
  • 3. Introduction to Tega • Headquartered in Kolkata, Tega was promoted in 1976 by the Mohanka family in a technical & financial collaboration with Skega AB, Sweden; In 1998, Mohanka family acquired 100% equity stake in the Company • The Company specializes in manufacturing and distribution • Wear resistant lining components required for grinding, sizing and beneficiation of minerals • Downstream equipment such as hydro-cyclones and flotation columns, fluid transportation and filtration systems used in mineral processing, bulk material handling and slurry transportation industry
  • 4. Facilities All Over the World • Over the years, the Company has set up a large export market for its products in more than 72 countries • It has 3 manufacturing plants in India,1 in South Africa, 2 in Chile and 1 in Australia supported by a highly experienced R&D team • 32 patents worldwide Tega Industries Ltd 4
  • 5. A Truly Global Workforce A truly multinational with sales and distribution network around 16 countries and 1600 employees worldwide Tega Industries Ltd 5
  • 7. Significant Partnerships Tega has developed lasting and rewarding partnerships in mining and processing operations worldwide. We believe in long term mutually beneficial relationships and strive to build partnerships.
  • 8. CSR Activities • Bhavishya Asha: A scholarship programme for the meritorious • “AHEAD” a model school for mentally challenged and autistic children • Tega Industrial Technical Training Center (TITTC) aims to improve skills of shop floor workers • School for Civil Construction Workers’ children • Integrated village development programmes Tega Industries Ltd 8
  • 10. Vision Committed to engineering flawless solutions that enrich the future of mining Tega Industries Ltd 10 Mission To distinguish ourselves in providing lasting solutions to the complex problems of material handling, wear and separation of ores found in mining and mineral processing industries
  • 11. What is “Partnerships in Practice” ? For 40 years at Tega we have lived by this philosophy. To work together with our clients. To understand complex problems, engineer flawless solutions and deliver them on time. To leave a strong impact on the productivity and performance of more than 700 esteemed clients across the world. Because we believe “Working Together Can Create Wonders” Tega Industries Ltd 11
  • 12. The 4 Step Process At Tega, we create value for our customers globally, by bringing them innovative technologies, products and services. We have a simple 4 step process of creating & delivering value: Step 1 - Audit: We study the process and operational parameters along with design of the existing equipment Step 2 - Analysis: We analyse the data collected in the Audit stage, using our proprietary software programmes like DEM, FEM ,CFD etc Step 3 - Customised Solution: Our R&D and engineering excellence use the Analysis as an input to unearth a trailblazing, innovative, flawless solution. Step 4 - Solution Delivery: We provide on-time delivery and installation, after sales support and training to customer personnel. Tega Industries Ltd 12
  • 13. Adding Edge to Partnerships Tega Industries Ltd 13 1. Engineering Expertise 2. Leading Edge R &D 3. Superior Quality 4. Total Solution Approach 5. Knowledge , People & Expertise 6. Proactive 7. Unmatched Services
  • 14. Solution Driven Approach Tega Industries Ltd 14 Customer Needs • Enhanced Performance • Maximizing Asset Life • Less Downtime • Increasing Profit Tega • R & D • Engineering • Product • Service • Ownership • Improvement in Screening Efficiency • Lifetime Optimization • Downtime Reduction • Smart Wear Management Screen & Trommel • Capacity Enhancement • Optimized operation • Installation Time Reduction • Liner Life Increase Mill & Hydrocyclone • Efficient Material Transfer • Spillage and Maintenance Free Operation Optimization • Reduced Degeneration Bulk Storage and Transfer Point • Efficient Material Transfer • Spillage Free • Maintenance Free • Power Optimization Conveyor
  • 15. Our Engineering Excellence Tega Industries Ltd 15
  • 16. Engineering Excellence Tega Industries Ltd 16 Product Design
  • 17. RIVALRY Engineering Activities • Design Calculations • Simulations • DEM • FEM • CFD • Prototyping/Testing Tega Industries Ltd 17
  • 18. PARAMTERS VALUE PARAMTERS VALUE PARAMTERS VALUE Feed Size (F80) in microns 80000 Work Index (KWH/ton) 17.4 % Critical Speed 82 Inside Dia of the mill (mt.) 9.15 Mill Factor 350 Ore Specific Gravity 2.7 Selected Maxm Ball Size 0 Charge Volume Percentage 0.2737 DYNAMIC MEDIA CHARGE ANGLE 175.71 ACTUAL SPEED (RPM) 11.47 CALCULATED PARAMETERS RADIAL POSITION OF MILL CHARGE INNER SURFACE (Mt.) 3.36 MEAN TRAVEL TIME FOR MATERIAL IN THE CHARGE (FROM TOE TO SHOULDER) (SECOND) 5.11 MEAN TRAVEL TIME FOR MATERIAL IN FREE FALL (FROM SHOULDER TO TOE) (SECOND) 1.11 MEAN RADIAL POSITION OF THE MILL CHARGE (Mt.) 3.804 RATIO OF EXPERIMENTAL CRITICAL SPEED TO THEORETICAL CRITICAL SPEED 1.14 MAXIMUM BALL SIZE (mm) 180.91 50.90 INPUT PARAMETERS MILL CALCULATIONS CRITICAL SPEED (RPM) 13.98 TOE ANGLE (DEGREE) 235.19 SHOULDER ANGLE (DEGREE) Basic Design Calculation in Mill Tega Industries Ltd 18
  • 19. Proposed modification at this zone EXISTINGPROPOSAL Avg. K.E = 1.56 J Avg. K.E = 1.59 J Avg. K.E = 1.59 J Avg. K.E = 1.56 J DEM Application in WP Tega Industries Ltd 19
  • 21. Trajectories of particle sizes starting 20 microns range are showing higher residence time than the 10 and 15 microns, depicting the cut size of the design lies above 20 micron. CFD Application in Hydrocyclone Tega Industries Ltd 21
  • 22. Lifter Bar Testing Testing Tega Industries Ltd 22
  • 28. Tega Industries Ltd 28 Thank You…