1. SUSHANT KUMAR
Address: Murti Medicare Centre, Sector-51, Noida, Utter Pradesh, Pin 201301
E-Mail: sushant256@gmail.com / Contact No.: +91 8527488944.
Seeking challenging assignments in the areas of Production Management/Paint
Shop/ Planning Engineering/Maintenance with an organisation of repute.
PROFILE SYNOSIS
A Mechanical Engineer Specialised in Production with 05 Years & 6 months of experience in TPM, TQM,
Production managements and relative, Product Engineering, Project Engineering, Planning & Coordination with
support functions.
Presently associated with Asian paints Ltd. Kasna Greater Noida, UP as Production Officer (Engineer).
Proficiency in interfacing with different departments in the plant for understanding their requirements &
suggesting the most viable solution & cultivating relations with them for securing business.
Skills in working on initiatives for reduction in costs by minimising equipment breakdown and improving
productivity by technology management.
Excellent analytical, organizational, planning skills with demonstrated abilities in leading motivated teams
towards achieving organizational goals. Adept in overall coordination activities.
Knowledge of Various Packing & Processing Equipments like LFM, VFM, HSPM, TSD etc. used in Plant.
Knowledge of Various Utilities like Compressor, Boiler, Thermopack, Cooling tower etc used in Plant.
CAREER CONTOUR
Since 25th
May 2011 Asian paints Ltd, Kasna Greater Noida UP as Production Officer (Engineer).
Current Assignments.
Planning & co-ordination
• Planning, Routing, Loading & Scheduling M’s (Man, M/c Material, Method, Measurement etc) of production to
achieve the Strategic Planning in Efficient & effective manner Implementation of TPM, TQM techniques so that
goods sent to the customer must be non-defective.
• Organizing, the available Manpower (Subordinates & Workmen) according to the area of their expertise &
capability, and define their Roles & Responsibilities accordingly.
• Directing, the available resources & Production Processes in the efficient & effective way to achieve the strategic
planning of the Top management of Organization.
• Controlling, the production parameters within the specified limits; analyze the Gaps, Prepare action plan,
implementation on shop floor and Monitoring. Prepare useful reports and presentations for Top management of
the organization.
Production and TPM
• Achieve the targeted production, productivity, utilisation, efficiency, quality yield, and cost of production.
• Implementation of TPM, TQM techniques so that goods sent to the customer must be non-defective.
• Conducting SPC of various equipments, Mass balance study and weight balance calibrations, Time and motion study of
various activities.
• Assist in the overall operations in the plant including trouble shooting mechanical breakdown and preventive
maintenance under the supervision of Manager and try to maximise the uptime of equipments used in plant.
• Planning of manpower, machines and materials prior to shift start.
• Monitoring OEE (Overall Equipment Effectiveness) on shift, daily & fortnightly basic & analyzing and Identifying scope for
improving the same.
• Planning of manpower, machines and materials prior to shift start.
• Responsible for the TPM implementation at the site and monitor the same through regular audits in all areas.
• Conduct TPM awareness and regular training to all employees.
• Taking initiative to implement Kaizens to eliminate losses.
• Highlighting the various type of losses weekly and making action plans to reduce them.
• Risk Assessment of Activities & Equipments & Initiating measures to eliminate/ reduce Potential Risk.
• Waste Management- Reduction, Recycling & Reuse and accounting in SAP / ESS.
Project Planning & Execution
• Coordinating in overall administration & project execution plans with Sub Contractors, Project Team & Consultant.
• Monthly review and listing of Kaizen done and searching the new source of improvement and discuss the same with
Manager.
• Leading & training the work force on coordinating and administering the subcontracts.
2. Project Accomplished
Up-gradation Of Production Process.(2015-16)
1. All the manual processing has been eliminated with automatic machines & process.
2. All the manual packing process such as load bearing while lifting, palletizing has been shifted to fatigue reducing
machines, robots, lifters etc giving relief to aging manpower & with the same enhancing productivity.
3. Installation of word class ABB robots having twin type of holding & lifting jaws for the first type in the world.
4. Installation of four Faster Packing Machines and training Manpower, kaizen & other improvements done in machine to get
maximum from it.
5. Successful installation & sustaining of AGV (Automatic Guided Vehicle) which helps in movement of FG & empty pallets
within the premises where man-machine intervene is high.
• Enhanced shop-floor FG holding capacity from 76 to 114 pallets through Layout modification-(2013-2014)
• Reduction in time & cost saving project on SAP replication process.
• Modification in equipment for productivity improvement, reducing cycle time & safe operation.
Resource Planning / Documentation
• Monitoring & ensuring completion of various audits like ISO, BSC etc without any NC.
• Preparing and reviewing of method statements and work specific quality control plans.
• Ensuring machineries/ equipment/ materials received are in accordance with the quantity & quality.
• Conducting weekly site progress meetings, taking minutes & sending to the involved parties.
• Preparing monthly progress reports & submissions to the Internal Departments & Top Management.
Certificate:
• Recognition On The Spot (ROTS) for the successful implementation of 2D bar code with the product details.
Key learning
TPM, TQM, OEE, FMEA, LEAN, HACCP, HIRA, LOTO System, PDCA, DMAIC analysis, ISO, BSC.
Good Knowledge of Paint application and Paint Processing.
SCHOLASTICS
• Pursuing B.E (Mechanical Engg.)from AMIE, Institution of Engineers (India).
• Diploma (Mechanical Engg.) from Dayalbagh Educational Institute, Agra.(with 83%)
• 12th from C.B.S.E (with 69%)
• 10th from C.B.S.E (with 83%)
ACHIEVEMENTS
• Attended 10 days of NCC CAMP under the rank of Guard of Honour.
• Selected as Student’s Placement Coordinator in college.
• Won several gold medals in Athletic meets, football and kho-kho matches in zonal, district, university and inter
school level & Also selected in the CBSE National Athletics Meet.
COMPUTER SKILL
• SAP, R/3 Version in SD module
• MS-Office.
• C++
STRENGTH
• Effective Communication, Presentation and Strong Interaction skills.
• Ability to manage and motivate the team.
• Posses a pleasing personality.
• Sincerity and determination towards the Goal.
PERSIONAL DOSSIER
Marital Status Unmarried
OTHER DETAILS
Current CTC 5 laces p.a. with 2 laces medical insurance plus perks
Expected CTC 6.8 and above laces p.a.
Notice period required One month
DECLARATION
I hereby declare that the information above is true and correct to the best of my Knowledge.
Date of Birth 14th
March, 1991
Father’s Name Mr. Dashrath Mandal