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UNIT-1
Introduction to Production Management
 DIRECTORATE OF DISTANCE & CONTINUING EDUCATION Utkal
University, Bhubaneswar-7, Odisha Email:
helpline@ddceutkal.ac.in Website: www.ddceutkal.ac.in
 Author’s Name: Dr. Ullas Chandra Das Dr. Ajit Kumar Mishra
Edited and Reviewed by: Dr. S. K. Acharya Dr. B. R. Mishra Dr.
R. R. Das
 Year of Print: 2019
Structure
1.1 Introduction
1.2 Production Management
1.3 Scope of Production Management
1.4 Production System
1.5 Types of Production
1.6 Benefits of Production Management
1.7 Responsibility of a Production Manager
1.8 Decisions of Production Management
1.9 Summary
1.10 Self Assessment Questions
Product is the primary factor for all consumers in a
market.
Product: means want satisfying capacity of an
element.
If a consumer is not satisfied with the product it
becomes meaningless for the producer who
produces the product.
So product should have want satisfaction capacity
in a market for the consumers otherwise the
marketing procedure will be meaningless.
Production Function:
Any process which involves conversion of raw
material into finished product for satisfaction of
human wants is called as production.
Production function can be effective when it satisfy
the:
A. the consumer demand relating to quality,
quantity and price
B. permit the production activity in an economical
manner so that return in investment can be
possible.
It may be concluded that production function not
only limited to conversion of input to output but
also deals with transportation, storage,
preservation and quality assurance for the
consumers in the market.
Production management
is called upon to develop and establish relationship between
market demand and production capability of an enterprise.
Or
Production management is the process of effectively
coordinating and controlling the factors of production such
as man, machine, material, money and management in order
to get satisfaction out of the product.
It ensures accomplishment of twin organizational objectives
of
A. production and
B. satisfaction
While the input is transferred into output various types of utility are
created.
Some of the utilities are:
1. Form Utility:
When the input is changed in size, weight, color, shape and form
while converting into output for the benefit of the customers in the
market it has form utility. (Cotton changed into different dress
materials).
2. Place Utility:
When the input is changed from the place of its availability to the
place of their use to be converted into output through
transportation is known as place utility.(Sugarcane to the factory
for sugar production)
3. Time Utility:
When either the input or the output is preserved for storage
purpose in order to be utilized when there is a scarcity of
that product to be utilized by the consumers.(Potato &
Tomato in cold storage)
4. Service Utility:
When some utility is created by rendering some service to
the customer either directly or indirectly for a definite time
period it is called as service utility of the product.( Doctors
for the patient , lawyers for the clients, teachers for the
students)
5. Knowledge Utility:
When some information is communicated to the
customer by imparting some knowledge about the
product through presentation or advertisement.
(Advertisement for a product or service)
Production Management has the following scopes:
 Production Planning and Development
 Production Administration
 Implementation Function
 Other Allied Activity
Production Planning and Development
 It is related to the activity of evolution of new
product and design it according to the
specification of department in order to satisfy
large number of consumers in the market.
2. Production Administration:
 It deals with basic three activities that is
 Production planning,
 production engineering,
 production control.
All the above functions under production management
have its own value and importance.
Production management system directly depends on
this scope.
3. Implementation Function:
It refers to the activity of execution of plan,
policies and decisions.
It is a continuous activity in production
management system which requires motivation of
employees who are in charge of production so that
the things can be produced in time.
4. Other Allied Activity:
These are some of the other activity related to
standardization, simplification, specialization,
quality control, inventory control, research and
development.
Production system
deals with functions of input, process, output,
demand forecast and manufacturing control
system.
Where input refers to utilization of men, material,
machine, money, minute and methods
Production system
is the application of management functions in
production process through planning, organizing,
directing and controlling managerial functions in the
process of converting input into desired output in an
efficient and effective manner.
Production system includes all those operations by
which the input can be converted into output for a
desired product or a service.
The service may be tangible or intangible it is the
system which generates consumer satisfaction.
 Production can be divided into three categories.
All the production process is related to conversion
of input into output and services for the better use
of mankind.
Considering this type of production can be:
 Flow Production:
Also known as mass production.
Under this category production is running in a
sequence.
There will be no gap in between two production
processes.
Time taken in each operation can be maintained by
utilizing update and more machines in order to have
steady flow of operation Example: Motor Car.
 Batch Production:
Where there is less scope of flow production.
Under this type of production process the entire production system
is divided into various batch or components according to the need
of the specification of the product.
In order to smooth the production process different machines can
be used for each batch and the quality in each batch can be
measured properly.
On the other hand a product can be available in different functional
areas.
Example: Pressing in one area, milling in other area, color in other
area etc.
 Unit Production:
there is a specific order from the customer.
This type of production undertaken by the organization
considering the demand of the customers for that product.
This type of production has specific standard, quality,
specification in size, colour, weight as well as packing also.
Most of the production organization does not prefer unit
production due to its cost and in most of the cases it is not a
regular production process.
Example: Designed ornament, size foot wear etc.
 Production management is essential and
beneficial different parties like:
1. The Customer
2. The Employee
3. The Investor
4. the Supplier
5. the society
Generally a production manger is in charge of a
production organization.
The responsibility of a production manager is to
look into five "P"s namely
 product
 plant
 process
 programs
 people.
 Besides the above responsibility a production
manger has the responsibility of:
1. To meet the demand of the customers in the
market.
2. To ensure the exact date and time of delivery of
the product of the consumers in the market
3. To apply and select most economic method of
production process
4. To apply and select most economic method of
production process
5. To maintain good relation with the competitors
in the market in terms of quality of the product.
 The decisions of a production management system have
been classified into three basic categories. They are:
1. Strategic Decisions: When a decision related to long
term importance of a production organization it is called
as strategic decision.
2. Operating Decisions: When the decisions are made to
meet the day to day operations of the production unit in
order to meet the demands of consumers in the market
it is regarded as operating decision.
3. Control Decision: Under this decision it is necessary to
take control measures regarding financial soundness of
the production organization
Short Type Questions
1. Define production management system.
2. What is production process?
3. What do you mean by place utility?
4. Justify the concept of knowledge utility.
5. Explain the benefits of production management to the
investor.
6. Explain how society is benefited out of production
management.
7. Mention the responsibility of production manager towards a
product.
8. Describe the responsibility of people for a production
manager.
9. How strategic decisions are helpful for a production unit.
10. Mention some of the important responsibility of a production
manager
Essay Type Questions
1. Explain various types of production for a
production unit.
2. Describe the benefits of production
management.
3. A production manger has some responsibility,
Elucidate the statement.
4. Production management is the act of converting
raw material into finished product.
5. Do you agree? Justify your statement.
6. Narrate the different types of decisions taken
by a production manager
THE END
Thanks

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Intorduction To Production MGT UNIT-1.pptx

  • 1. UNIT-1 Introduction to Production Management  DIRECTORATE OF DISTANCE & CONTINUING EDUCATION Utkal University, Bhubaneswar-7, Odisha Email: helpline@ddceutkal.ac.in Website: www.ddceutkal.ac.in  Author’s Name: Dr. Ullas Chandra Das Dr. Ajit Kumar Mishra Edited and Reviewed by: Dr. S. K. Acharya Dr. B. R. Mishra Dr. R. R. Das  Year of Print: 2019
  • 2. Structure 1.1 Introduction 1.2 Production Management 1.3 Scope of Production Management 1.4 Production System 1.5 Types of Production 1.6 Benefits of Production Management 1.7 Responsibility of a Production Manager 1.8 Decisions of Production Management 1.9 Summary 1.10 Self Assessment Questions
  • 3. Product is the primary factor for all consumers in a market. Product: means want satisfying capacity of an element. If a consumer is not satisfied with the product it becomes meaningless for the producer who produces the product. So product should have want satisfaction capacity in a market for the consumers otherwise the marketing procedure will be meaningless.
  • 4. Production Function: Any process which involves conversion of raw material into finished product for satisfaction of human wants is called as production. Production function can be effective when it satisfy the: A. the consumer demand relating to quality, quantity and price B. permit the production activity in an economical manner so that return in investment can be possible.
  • 5. It may be concluded that production function not only limited to conversion of input to output but also deals with transportation, storage, preservation and quality assurance for the consumers in the market.
  • 6. Production management is called upon to develop and establish relationship between market demand and production capability of an enterprise. Or Production management is the process of effectively coordinating and controlling the factors of production such as man, machine, material, money and management in order to get satisfaction out of the product. It ensures accomplishment of twin organizational objectives of A. production and B. satisfaction
  • 7. While the input is transferred into output various types of utility are created. Some of the utilities are: 1. Form Utility: When the input is changed in size, weight, color, shape and form while converting into output for the benefit of the customers in the market it has form utility. (Cotton changed into different dress materials). 2. Place Utility: When the input is changed from the place of its availability to the place of their use to be converted into output through transportation is known as place utility.(Sugarcane to the factory for sugar production)
  • 8. 3. Time Utility: When either the input or the output is preserved for storage purpose in order to be utilized when there is a scarcity of that product to be utilized by the consumers.(Potato & Tomato in cold storage) 4. Service Utility: When some utility is created by rendering some service to the customer either directly or indirectly for a definite time period it is called as service utility of the product.( Doctors for the patient , lawyers for the clients, teachers for the students)
  • 9. 5. Knowledge Utility: When some information is communicated to the customer by imparting some knowledge about the product through presentation or advertisement. (Advertisement for a product or service)
  • 10. Production Management has the following scopes:  Production Planning and Development  Production Administration  Implementation Function  Other Allied Activity
  • 11. Production Planning and Development  It is related to the activity of evolution of new product and design it according to the specification of department in order to satisfy large number of consumers in the market.
  • 12. 2. Production Administration:  It deals with basic three activities that is  Production planning,  production engineering,  production control. All the above functions under production management have its own value and importance. Production management system directly depends on this scope.
  • 13. 3. Implementation Function: It refers to the activity of execution of plan, policies and decisions. It is a continuous activity in production management system which requires motivation of employees who are in charge of production so that the things can be produced in time.
  • 14. 4. Other Allied Activity: These are some of the other activity related to standardization, simplification, specialization, quality control, inventory control, research and development.
  • 15. Production system deals with functions of input, process, output, demand forecast and manufacturing control system. Where input refers to utilization of men, material, machine, money, minute and methods
  • 16. Production system is the application of management functions in production process through planning, organizing, directing and controlling managerial functions in the process of converting input into desired output in an efficient and effective manner. Production system includes all those operations by which the input can be converted into output for a desired product or a service. The service may be tangible or intangible it is the system which generates consumer satisfaction.
  • 17.  Production can be divided into three categories. All the production process is related to conversion of input into output and services for the better use of mankind. Considering this type of production can be:
  • 18.  Flow Production: Also known as mass production. Under this category production is running in a sequence. There will be no gap in between two production processes. Time taken in each operation can be maintained by utilizing update and more machines in order to have steady flow of operation Example: Motor Car.
  • 19.  Batch Production: Where there is less scope of flow production. Under this type of production process the entire production system is divided into various batch or components according to the need of the specification of the product. In order to smooth the production process different machines can be used for each batch and the quality in each batch can be measured properly. On the other hand a product can be available in different functional areas. Example: Pressing in one area, milling in other area, color in other area etc.
  • 20.  Unit Production: there is a specific order from the customer. This type of production undertaken by the organization considering the demand of the customers for that product. This type of production has specific standard, quality, specification in size, colour, weight as well as packing also. Most of the production organization does not prefer unit production due to its cost and in most of the cases it is not a regular production process. Example: Designed ornament, size foot wear etc.
  • 21.  Production management is essential and beneficial different parties like: 1. The Customer 2. The Employee 3. The Investor 4. the Supplier 5. the society
  • 22. Generally a production manger is in charge of a production organization. The responsibility of a production manager is to look into five "P"s namely  product  plant  process  programs  people.
  • 23.  Besides the above responsibility a production manger has the responsibility of: 1. To meet the demand of the customers in the market. 2. To ensure the exact date and time of delivery of the product of the consumers in the market 3. To apply and select most economic method of production process 4. To apply and select most economic method of production process 5. To maintain good relation with the competitors in the market in terms of quality of the product.
  • 24.  The decisions of a production management system have been classified into three basic categories. They are: 1. Strategic Decisions: When a decision related to long term importance of a production organization it is called as strategic decision. 2. Operating Decisions: When the decisions are made to meet the day to day operations of the production unit in order to meet the demands of consumers in the market it is regarded as operating decision. 3. Control Decision: Under this decision it is necessary to take control measures regarding financial soundness of the production organization
  • 25. Short Type Questions 1. Define production management system. 2. What is production process? 3. What do you mean by place utility? 4. Justify the concept of knowledge utility. 5. Explain the benefits of production management to the investor. 6. Explain how society is benefited out of production management. 7. Mention the responsibility of production manager towards a product. 8. Describe the responsibility of people for a production manager. 9. How strategic decisions are helpful for a production unit. 10. Mention some of the important responsibility of a production manager
  • 26. Essay Type Questions 1. Explain various types of production for a production unit. 2. Describe the benefits of production management. 3. A production manger has some responsibility, Elucidate the statement. 4. Production management is the act of converting raw material into finished product. 5. Do you agree? Justify your statement. 6. Narrate the different types of decisions taken by a production manager