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Combustion Associates Inc. Corporate Profile

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CAI is improving the quality of life worldwide by providing custom fabricated modular power generation systems that are easy to install, have a small footprint and provide continuous power.

CAI is improving the quality of life worldwide by providing custom fabricated modular power generation systems that are easy to install, have a small footprint and provide continuous power.

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Combustion Associates Inc. Corporate Profile

  1. 1. Combustion Associates, Inc. Corporate Profile
  2. 2. Process Energy Environment • Fuel Metering • 1 to 10 MW • Low NOx Burners • Heat Recovery • Distributed Generation • Select Catalytic • Food Processing • Multiple Fuel Capacity Reduction Systems • Water Treatment • Combined Heat & Power • Waste-to-Energy • B.O.P., Substations, T&D EPC / Manufacturing / Systems Integration
  3. 3. In-House Engineering Capabilities  Design Drafting  3-D Modeling  Process  Civil  Structural  Mechanical  Electrical  Controls  High/Low Voltage  R&D  FEED  Pre-FEED of New Concepts
  4. 4. In-House Manufacturing Capabilities Heat Tracing Experienced Team You Can Count On  Fluid Mechanical Piping  Pipe Spool Fabrication  Electrical Controls and Instrumentation  Pressure Vessels  Calibration, Testing and Documentation  Exotic Metals
  5. 5. Environmental Systems Sample Projects • LA Dept. of Water & Power • Grayson Power Plant Glendale • TXU Energy • Indiana Light & Power • Foster Wheeler Corporation
  6. 6. SCR & Ammonia Vaporization System
  7. 7. Process Systems Sample Projects • Dow Chemical - Caustic Evaporator • Newmont Mining - Fuel Conditioning • Alfa Laval - Food Processing Skid • TCO - Desuperheater Package • US DoD – 800+ M-80 Hot Water Heaters
  8. 8. SolidWorks - Two Story Caustic Evaporator System
  9. 9. Two-Story Caustic Evaporator Skid Turnaround Time – 63 Days
  10. 10. M-80 Water Heater Systems
  11. 11. Process Systems Fuel Skids Build-to-Print
  12. 12. Energy Systems Modular Power Plants • Spirit 1 Aero-derivative Power Generation • Spirit 3 Aero-derivative Power Generation • Spirit 5 Aero-derivative Power Generation • Spirit 10 Aero-derivative Power Generation • Renewable Energy Options • CPBL - Combined Heat and Power • Trailer-Mounted
  13. 13. 1 MW Modular Power Plants  Weather-resistant and sound attenuated acoustic enclosure  Equipped with fire suppression and gas detection systems  Multiple Fuel Capacities  Fully automated control system  Built-in remote monitoring and analysis capability
  14. 14. Trailer Mounted Spirit 1 System
  15. 15. Trailer Mounted Spirit 1 System
  16. 16. Two 1 MW Units Combined Cycle Power Plant Heat Recovery Unit Integration with CAI Spirit 1
  17. 17. Trailer Mounted Spirit 3 System
  18. 18. Trailer Mounted Spirit 3 System
  19. 19. Generator Skid Power House Control Room Auxiliary System Turbine Skid
  20. 20. Turbine Skid with Enclosure
  21. 21. Generator Skid Optional BOP Equipment  Distribution panels  Fuel processing skids  Compressor wash system  Fogging system  HRSG  Gas Compression Systems
  22. 22. Concept Design Fabrication
  23. 23. PLUG-N-PLAY • Fast disconnects • Pre-fab cables and flex hoses for fast install
  24. 24. Volume Production Capabilities
  25. 25. Ramp-Up and Implementation LOCATION, LOCATION LOCATION! • The Riverside-San HUMAN CAPITAL Bernardino Metropolitan STRATEGY non-agricultural labor • Project-Based • Labor Pool of force in 2011 • Lead Capacity 160,000 + was 1,111,7001 • Strategy • Excess Capacity • 25 miles from Los • Expertly trained Angeles • Result = On-time Delivery technicians • Port of LA • Railway Hub • Stay Within Original • Resource alliances Budget • All Major freeways 1. Source: Employment Development Department
  26. 26. Above - Fabrication of Eight 10 MW Units Below - [L] Steam Atomizer Fuel Skids [R] Down Fired Reformer Burners
  27. 27. Total “Turn-Key” EPC Services Engineering, Procurement & Construction • 80 MW Power Plant – West Africa • 161 kv High Voltage Switchyard • Water Treatment Systems • Balance of Plant Equipment • Transmission and Distribution
  28. 28. 80 MW Power Plant – Benin, W. Africa Complete “Green Field” Project
  29. 29. Dredge for Water Construct Fuel Tank  Design  Procurement  Installation  Infrastructure  Commissioning  Training Prepare Foundation
  30. 30. Civil Engineering Unit with Air Inlet and Exhaust Transformers
  31. 31. 10 MW Simple Cycle Four CAI Spirit 10 MW Units 161 KVA Switchyard
  32. 32. 24/7 Continuous Power Distributed Energy
  33. 33. Renewable Energy Focus
  34. 34. Landfill Gas to Power • Cathedral City, CA • Project approved by County Board in Nov 2011 • Currently flaring the Landfill Gas • 1 MW ‘Spirit 1’ Gas Turbine • Will meet some of the toughest emissions standards in the world • Ongoing project viability analysis • Gas conditioning configuration CAI is a partner in EPA’s Landfill Methane Outreach Program (LMOP) Credit: County of Riverside, US EPA
  35. 35. Municipal Waste + Tires • La Junta, CO • 10 MW capacity • MSW with tires • Developer is ‘Creative Energy Systems’ • PPA negotiations with Black Hills Energy • CAI will be the EPC contractor CES has projects in Virginia, South America, Australia & Antarctica in the pipeline MSW Pyrolysis Gas Clean-up Two 5 MW Turbines Credit: County of Riverside
  36. 36. DOD Landfill Trash To Electricity Solicitation • DOD landfill • 1 MW capacity • Partnering with UC Riverside • Open solicitation Waste Gasification Gas conditioning 1 MW Turbine Excess H2 CH4 , Steam H2/CH4 CH4 SNG Warm Pre- Wet Gas Separ- Treat- SHR WGS Feed- Clean- ation ment stock up Credit: CE- water CERT, UC Riverside, DOD
  37. 37. Quality Control Standards • International Building Code • American Society of (IBC) Mechanical Engineers • American National Standards (ASME) Institute (ANSI) • National Fire Protection • American Institute of Steel Association (NFPA) Construction (AISC) • The Society of Protection • American Welding Society Coatings (SSPC) • National Electrical (AWS) Manufacturers Association • American Society of Testing (NEMA) • American Petroleum Institute and Materials (ASTM) (API) • Occupational Safety and • Institute of Electrical and Health Standards (OSHA) Electronics Engineers (IEEE) • ISO: 9001 Standard
  38. 38. Recognition / Awards • Recipient of 2011 Presidential “E” Award for Excellence in Exporting • Recipient of 2010 Trailblazer Award presented by NABO • Recipient of 2009 Spirit of the Entrepreneur Award for Technology Recipient of 2009 Exporter of the Year Award for Sub-Saharan Africa • Recipient of 2008 National Minority Person of the Year • Recipient of 2007 Vendor Excellence Award • Recipient of 2006 National, Regional and District Exporter of the Year Awards • Recipient of 2005 Minority Manufacturer of the Year Award
  39. 39. Strategic Partners • LMOP – Landfill Methane Outreach Program • Idaho National Labs • Salt Lake Valley national Labs • Minority Business Enterprise • Southern California Minority Business Council • Houston Minority Business Council • Small Business Association • U.S. Commercial Services, USTDA • GE Aero, Energy, Digital, Transportation • Riverside County Manufacturers and Exporters Association • University of CA - C Cert • Millennium Challenge Corporation • County of Riverside Waste Management • Office of the Governor of California • Southern California Edison
  40. 40. Next steps . . . We welcome your comments and suggestions!

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