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Non destructive testing

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NON-DESTRUCTIVE TESTING
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Non destructive testing

  1. 1. PRESENTATION ON NON DESTRUCTIVE TESTING (NDT) PRESENTED TO : Dr. P.K. GUPTA Prof. ARPIT RASTOGI PRESENTED BY : SACHIN JHA (1403040090) DEPARTMENT OF MECHANICAL ENGINEERING INDERPRASTHA ENGINEERING COLLEGE
  2. 2. NON DESTRUCTIVE TESTING Non-destructive testing (NDT) is a wide group of analysis techniques used in science and technology industry to evaluate the properties of a material, component or system without causing damage.
  3. 3. IMPORTANCE OF NDT  Accident prevention and to reduce costs  To improve product reliability  To determine acceptance to a given requirement  To give information on repair criteria.
  4. 4. SOME OF THE METHODS USED  Visual Inspection  Liquid Penetrant Inspection  Acoustic Emission  Magnetic Particle Inspection  Eddy Current Inspection  Ultrasonic Inspection  Radiographic Inspection
  5. 5. LIQUID PENETRANT INSPECTION  Liquid Penetrant inspection is also called as dye penetrant inspection.  Penetrant may be applied to the test component by dipping, spraying, or brushing.  After adequate penetration time, the excess penetrant is removed, developer is applied.  Developer helps to draw penetrant out of the flaw where an invisible indication becomes visible to the inspector.
  6. 6. CLEANING OF SURFACE Section of material with crack is identified and is cleaned with a suitable cleanser.
  7. 7. APPLICATION OF PENETRANT The surface is allowed to get dry and penetrant is then applied on the surface. Penetrants are of two types: Fluorescent Visible Based on the application and nature of material, any one of the above penetrant is selected.
  8. 8. REMOVAL OF PENETRANT The excess penetrant is removed from the surface using any of the given methods: Method A - Water Washable Method B - Post-Emulsifiable, Liophilic Method C - Solvent Removable Method D - Post-Emulsifiable, Hydrophilic
  9. 9. APPLICATION OF DEVELOPER The role of the developer is to pull the trapped penetrant material out of defects and spread it out on the surface of the part so it can be seen by an inspector. There are following types of developers available Dry Powder Water Soluble Water Suspendable Nonaqueous Type 1 Fluorescent (Solvent Based) Nonaqueous Type 2 Visible Dye (Solvent Based) Special Applications
  10. 10. LIMITATIONS OF DYE PENETRANT TESTING  Need access to test surface  Defects must be surface breaking  Decontamination & pre cleaning of test surface may be needed  Vapour hazard  Very tight and shallow defects difficult to find  Depth of flaw not indicated
  11. 11. APPLICATION AREAS OF NDT  Aerospace  Automobile  Bridges  Pipeline  Power plant  Pressure vessel  Rail roads  Ship building  Storage Tanks
  12. 12. REFERENCES  Wikipedia  marineengineeringonline.com THANK YOU!!

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