TATA STEEL BSL LIMITED
STANDARD OPERATING PROCEDURES
SOP No. TSBSL/SOP/UTL/05 Effective Date 01.01.2019
SOP DESC. Maintenance and Work At Hight Revision No. 00
Department Utility Section NCRM
Prepared By Approved By
Name & Designation: Rajanikant Sharma & Sr.Engineer Name & Designation:Anil Kumar Gupta & AGM
Sign with date: Sign with date:
Page 1 of 6
S.N. Activity (What) Associated
Requirement/Hazards/Impact
Responsibility
(Who)
Process/Tools/PPE’S
(How)
Remarks
/Reference
1.
General Safety
Activities before
Starting the job
SAFETY:
Accident due to unawareness,
No use of safety appliances may cause
injury.
Site
supervisor
And
Shift engineer
1. Written general clearance /
work permit to be taken in
form
2. All workmen will use safety
shoes, safety helmets, safety
goggles, and hand gloves.
3. Sop and hazards related
training given to all workers.
4. Constant supervision will
be there at site.
5. Availability of normal water
at site
ENVIRONMENT:
Heavy Noise Area
Site
supervisor
And
Shift engineer
Always use EAR MUF or EAR
Plug
Open Sitting Area Site
supervisor
And
Shift engineer
Beware of MONKEYS

TATA STEEL BSL LIMITED
STANDARD OPERATING PROCEDURES
SOP No. TSBSL/SOP/UTL/05 Effective Date 01.01.2019
SOP DESC. Maintenance and Work At Hight Revision No. 00
Department Utility Section NCRM
Prepared By Approved By
Name & Designation: Rajanikant Sharma & Sr.Engineer Name & Designation:Anil Kumar Gupta & AGM
Sign with date: Sign with date:
Page 2 of 6
QUALITY:
Site
supervisor
And
Shift engineer
1. Clearance Form should be
filled properly.
2. PPEs should be good and
working condition
Ensure the selection of right
Tool’s as per the job .
2. Preparation before Job
Startup.
SAFETY:
T B T
Site
supervisor
And
Shift engineer
3.Tool box training is
conducted before job start.
4. Ensure All required Tools and
PPE is available at Site in good
condition.
ENVIRONMENT:
Sticky and dusty
Site
supervisor
And
Shift engineer
1. Breath Fresh Air TIME TO
TIME.
2.Drink ORS if required
Quality : Site
supervisor
And
Shift engineer
1. Cordinate with the shift
engineer before any
adjustment in cooling water
line valve to avoid any Break
down.
2.Before stop the chilling
machine a prior information
give to the effected

TATA STEEL BSL LIMITED
STANDARD OPERATING PROCEDURES
SOP No. TSBSL/SOP/UTL/05 Effective Date 01.01.2019
SOP DESC. Maintenance and Work At Hight Revision No. 00
Department Utility Section NCRM
Prepared By Approved By
Name & Designation: Rajanikant Sharma & Sr.Engineer Name & Designation:Anil Kumar Gupta & AGM
Sign with date: Sign with date:
Page 3 of 6
department if required.
3.
Positive isolation
Site
supervisor
And
Shift engineer
1.Ensure electrical isolation
If it is required.
2. Mechanical isolation =
Isolate that particular air
compressor from the whole
system by closing the
respective butterfly valve’s.
4. PRECAUTION
At the time of Gas cutting
work
Safety:
Flashback Arrestor
(Flame Arrestor)
Site
supervisor
And
Shift engineer
NEVER use a Gas cutting set
without Flame Arrestor.
FIRE EXTINGUISHER
Site
supervisor
And
Shift engineer
Check Availability of required
Fire extinguisher as per A B C
D . Must Have to barricade the
area by using barricading
tape.
BARRICATION
Quality :
HOT PASS
Site
supervisor
And
Shift engineer
Always heat that surface
before cutting. Quality of gas
cutting depends Upon it.

TATA STEEL BSL LIMITED
STANDARD OPERATING PROCEDURES
SOP No. TSBSL/SOP/UTL/05 Effective Date 01.01.2019
SOP DESC. Maintenance and Work At Hight Revision No. 00
Department Utility Section NCRM
Prepared By Approved By
Name & Designation: Rajanikant Sharma & Sr.Engineer Name & Designation:Anil Kumar Gupta & AGM
Sign with date: Sign with date:
Page 4 of 6
5. PRECAUTION
At the time of Welding
Work Safety: Earth Circuit
Site
supervisor
And
Shift engineer
Always connect earth wire with
same job on witch wilding is
applied.
NEVER make large circuit.

TATA STEEL BSL LIMITED
STANDARD OPERATING PROCEDURES
SOP No. TSBSL/SOP/UTL/05 Effective Date 01.01.2019
SOP DESC. Maintenance and Work At Hight Revision No. 00
Department Utility Section NCRM
Prepared By Approved By
Name & Designation: Rajanikant Sharma & Sr.Engineer Name & Designation:Anil Kumar Gupta & AGM
Sign with date: Sign with date:
Page 5 of 6
6.
About CRANE
Operation Safety:
MISS COMMUNICATIONS
Site
supervisor
And
Shift engineer
1.Never use Any Temporary
lifting arrangement .
2.Alwayse only one person
coordinate with the crane
operator to avoid miss
communications .
7. About SEAFTY BELT SAFETY:
Site
supervisor
And
Shift engineer
Safety BELT MUST BEAR ,
AND ENSURE IT MUSEBE
DOUBLE HUCKED
8. At the time of job
closing
ENVIRONMENT:- Cleanliness Around
the Work place
Site
supervisor
And
Shift engineer
No unwanted material / tool
tackles shall be left over.
Cleaning for the surrounding
shall be done.

TATA STEEL BSL LIMITED
STANDARD OPERATING PROCEDURES
SOP No. TSBSL/SOP/UTL/05 Effective Date 01.01.2019
SOP DESC. Maintenance and Work At Hight Revision No. 00
Department Utility Section NCRM
Prepared By Approved By
Name & Designation: Rajanikant Sharma & Sr.Engineer Name & Designation:Anil Kumar Gupta & AGM
Sign with date: Sign with date:
Page 6 of 6