Biomaterials. Merging Materials Science with Biology.

Sociedade Brasileira de Pesquisa em Materiais
Sociedade Brasileira de Pesquisa em MateriaisSociedade Brasileira de Pesquisa em Materiais
Biomaterials
Merging Materials Science with Biology
Paul Ducheyne
Center for Biomaterials and Tissue Engineering
University of Pennsylvania
Philadelphia, PA
Human identity related to identity of language
Eric Zenmour
In : Mélancolie Française, March 2010
Science being an activity of man,
let us use this unique identifier of the mind
and ask the question how do we interpret the word
“biomaterials”
“Eventually, large device companies will
look more like Amgen, as we will need to
have biologicals in our devices”
Stephen Oesterle, MD
Senior Vice President of Medicine and Technology
Medtronic
In : Genetic Engineering and News, August 1, 2008
drug coated stents
(rapamycin)
Stents
worldwide market
> $ 5 billion
Drug coated stents
► rapamycin prevents smooth
muscle cell proliferation and
restenosis
► longer term issues
Devices
a $ 50 billion market
very diverse markets in which materials are used
► orthopaedics, cardiovascular, neurological
► dental, oral & maxillofacial
► drug delivery
► tissue engineering
Previously, orthopaedic implants were designed simply as
mechanical devices; the biological aspects of the implant were a
byproduct of stable internal/external fixation of the device to the
surrounding bone or soft tissue. More recently, biologic
coatings have been incorporated into orthopaedic
implants in order to modulate the surrounding biological
environment….. While many of these coatings are still in the
preclinical testing stage, bioengineers, material scientists and
surgeons continue to explore surface coatings as a means of
improving clinical outcome of patients undergoing
orthopaedic surgery.
Stuart Goodman, et al.
The future of biologic coatings for orthopaedic implants
Biomaterials, p. 3174 (2013)
Biomaterials are hybrid materials
The illustration of bioceramics
• Bioactive ceramics
Biologically reactive ceramics and glasses
that enhance bone formation and stimulate
tissue regeneration
• Inorganic controlled release materials,
including sol gel glasses
• (Inert ceramics for wear resistance)
Problem: Bone Formation
• Biological Grafts
» Autografts
• Donor site morbidity
• Limited donor bone supply
• Anatomical and structural mismatch
» Allografts
• Immunological response
• Disease transmission
• Synthetic grafts (Biocompatible ceramics and glasses)
» Hydroxyapatite (HA)
» Tricalcium Phosphate (TCP)
» Bioactive glass (BG 45S5, …)
• Tissue Engineering
» Scaffolds
» Molecules (growth factorsBMP-2, OP-1,…)
» Cells
Biomaterials. Merging Materials Science with Biology.
Spinal fusion
Bony defect resulting from tumor surgery
Bioactive ceramics and glasses
Key references
Hench et al., 1972
Aoki, 1972
Jarcho et al., 1976
De Groot, 1980
Ducheyne et al., 1980
Kokubo, Yamamuro, et al., 1985
The effect of hydroxyapatite impregnation
on skeletal bonding of porous coated
implants
Statistically significant differences
at 2 weeks: p <0.01
at 4 weeks: p < 0.001
No meaningful difference
at 12 weeks: p < 0.5
P. Ducheyne et al., J. Biomed. Mater. Res., 14, 225 (1980)
Effect of PS-HA on Ti
0
5
10
15
20
25
3 Weeks 6 Weeks 12 Weeks
PushOutStrength(Mpa)
Time In Vivo
Uncoated HA-Coated
Canine Push-Out Testing
(Cook et al., 1988)
HA Coated Fibermetal Mesh
0
0.5
1
1.5
2
2.5
3
1 Week 2 Weeks 4 Weeks 6 Weeks
PushOutStrength(Mpa)
Weeks In Vivo
Uncoated Coated
Pull Out Shear Strength
(Rivero et al., 1988)
0
1
2
3
4
5
6
7
τ
(MPA)
2 wk 4 wk 6 wk
Time after Implantation (wks)
Control
CAP 1
CAP 2
CAP 3
Ducheyne et al., Biomaterials 11, 531 (1990)
The effect of calcium phosphate coating
characteristics on early postoperative bone
tissue ingrowth
The effect of calcium phosphate coating
characteristics on early postoperative
bone tissue ingrowth
Statistically significant differences
(CAP 3 vs. control)
at 2 weeks: p < 0.005
at 4 weeks: p < 0.01
at 6 weeks: p < 0.001
Ducheyne et al., Biomaterials 11, 531 (1990)
Synthetic bone graft – Vitoss*
• surface reactivity
 composition
 specific surface area
• porosity
* 35 % market share, USA – synthetic bone grafts
Hydroxyapatite:
porous, slightly carbonated
3 months
Hydroxyapatite:
porous, slightly carbonated
24 months
Mechanisms
• surface reactivity
» Ca – P layer formation
» preferential Fn adsorption
» Fn binding effect
» growth factor adsorption
• solution effect
» ionic dissolution product
» cell produced osteogenic factors
• porosity effect
Mechanisms of bioactivity
• surface reactivity
» Ca – P layer formation
» preferential Fn adsorption
» Fn binding effect
» growth factor adsorption
• solution effect
» ionic dissolution product
» cell produced osteogenic factors
• porosity effect
Bioactive Glass (BG)
Surface Modification
Protein
Ca-P Glass (45 % SiO2)
Cell Detachment Apparatus (CDA)
Spinning disk in an infinite fluid:
• linear range of shear stresses to attached cells
τ = 0.8r√ρµω3
• uniform chemical environment at the surface
15 min
60 min
X
A. Garcia et al., J. Biomed. Mater. Res. (1998)
0
10
20
30
40
0 0.2 0.4 0.6 0.8 1
CG
BGO
BG1d
BG7d
sHA
Fibronectin Adsorption
Γ
(ng/cm2)
[Fn] (µg/ml)
Cell detachment experiments
Profiles for substrates coated with 0.1 µg/ml Fn
adherent
fraction
shear stress (dyne/cm2)
0
0.2
0.4
0.6
0.8
1
0 10 20 30 40 50 60
CG
BGO
BG1d
BG7d
sHA
CaP formed on BG
No CaP present
Slowly reacting CaP
Intracellular component of the activated integrin
receptor participates in the cell signaling cascade
Fibronectin
Integrin receptor
Plasmic membrane
Nucleus
Chromosomes
Time (Days)
ng DNA
Cells on SM-BG *5
Cells on HA *5
0
500
1000
1500
2000
2500
3000
3500
4000
4500
5000
0 2 4 6 8 10 12 14 16
AP activity
nMole/min/µg
DNA
0
1
2
3
4
5
6
7
3 7 10 14
Time (Days)
Proliferation
Differentiation
A. El-Ghannam et al., J. Orthop. Res. (1999)
Mechanisms of bioactivity
• surface reactivity
» Ca – P layer formation
» preferential Fn adsorption
» Fn binding effect
»growth factor adsorption
• solution effect
» ionic dissolution product
» cell produced osteogenic factors
• porosity effect
Bioassay with Stromal Marrow Cells
Alkaline Phosphatase Activity
0
20
40
60
80
100
120
140
160
6 days 10 days
C
C-BT
SG
SG-BT
SG-BP
SG-BI
E. Santos et al., J. Biomed. Mater. Res., 1998
NormalizedAPActivity
(nmolpnpp/min/μgDNA/cm2)
Mechanisms of bioactivity
• surface reactivity
» Ca – P layer formation
» preferential Fn adsorption
» Fn binding effect
» growth factor adsorption
• solution effect
» ionic dissolution product
» cell produced osteogenic factors
• porosity effect
Biomaterials are hybrid materials
The illustration of bioceramics
• Bioactive ceramics
Biologically reactive ceramics and glasses
that enhance bone formation and stimulate
tissue regeneration
• Inorganic controlled release materials,
including sol gel glasses
• (Inert ceramics for wear resistance)
Bioassay with Stromal Marrow Cells
Alkaline Phosphatase Activity
0
20
40
60
80
100
120
140
160
6 days 10 days
C
C-BT
SG
SG-BT
SG-BP
SG-BI
E. Santos et al., J. Biomed. Mater. Res., 1998
NormalizedAPActivity
(nmolpnpp/min/μgDNA/cm2)
Tissue Repair and Regeneration
with delivery from
Silica xerogels (Silica sol-gels)
• Highly porous materials –
porosity at the nanoscale
• Release properties controlled
by the nanostructure
Hydrolysis
Condensation
Desorption Resorption
fluid penetrates
2 nm size pores
Biologically active molecules diffuse out
Sol-gel processing stepsRoom-temperature process
Si-OR + H2O Si-OH + ROH
Si-OH + HO-Si Si-O-Si + H2O
Si-OR + HO-Si Si-O-Si + ROH
Silicon Oxide
Organosilane
Diffusion
First references
• Nicoll et al., Biomaterials, 1997
• Bottcher et al., J. Sol Gel Science & Technology, 1997
• Sieminska et al., J. Sol Gel Science & Technology, 1997
• Santos et al., J. Biomed. Mater. Res., 1998
• Falaize et al., J. Am. Ceramic Soc., 1999
• Kortesuo et al., J. Biomed. Mater. Res., 1999
pipeline
Conceptstage
Invitro
feasibilitytesting(*)
Invitro
proofofconcept
demonstrated(†)
Invivoefficacy
model1
demonstrated
Invivoefficacy
model2
Clinical
Comments
Infection prophylaxis and treatment - Orthopaedics
Thin films on devices for the controlled release of antibiotics
Bactericidal thin films on percutaneous external fixator pins
Peroperative tissue bed treatment
MRSA infection treatment and control - General
MRSA
Pain treatment and control
Post-surgical pain ←6 different models/studies
Controlled release of biological molecules (BM)
Controlled release of BMP-2
Controlled release of PDGF
Scaffolds for tissue engineering (TE)
Large volume bone tissue engineering with biological molecules (BM)
Combined delivery of antibiotics & growth factors to treat infected TE reconstruction sites
Wound dressings (WD)
Diabetic Wound treatment
Traumatic Brain Injury (TBI)
Delivery of anti-proliferative drugs
Controlled release of antiproliferative agents (Rapamycin)
Thin films for drug eluting stents
Other combination treatments
Wound dressings for pain and infection control
Targeted delivery
cancer treatment
Preclinical questions
Dose response curve
Vancomycin release
S. Radin et al., J. Biomed. Mater. Res., 2001
pipeline
Conceptstage
Invitro
feasibilitytesting(*)
Invitro
proofofconcept
demonstrated(†)
Invivoefficacy
model1
demonstrated
Invivoefficacy
model2
Clinical
Comments
Infection prophylaxis and treatment - Orthopaedics
Thin films on devices for the controlled release of antibiotics
Bactericidal thin films on percutaneous external fixator pins
Peroperative tissue bed treatment
MRSA infection treatment and control - General
MRSA
Pain treatment and control
Post-surgical pain ←6 different models/studies
Controlled release of biological molecules (BM)
Controlled release of BMP-2
Controlled release of PDGF
Scaffolds for tissue engineering (TE)
Large volume bone tissue engineering with biological molecules (BM)
Combined delivery of antibiotics & growth factors to treat infected TE reconstruction sites
Wound dressings (WD)
Diabetic Wound treatment
Traumatic Brain Injury (TBI)
Delivery of anti-proliferative drugs
Controlled release of antiproliferative agents (Rapamycin)
Thin films for drug eluting stents
Other combination treatments
Wound dressings for pain and infection control
Targeted delivery
cancer treatment
• Growth factor delivery (20 kDa and up)
• Zero order release kinetics (or about)
• Nanoparticles (120 nm )
• Composite wound dressings
• Thin films (1~2 µm)
•Thin films – long duration of release (3 mths)
•Thin film to metal substrate adhesion
Materials science questions
Cumulative Trypsin Inhibitor (20 kDa) release
TMOS-derived xerogel
• Time- and load-dependent
release
• 20 % released by 9 weeks
0
500
1000
1500
2000
2500
3000
3500
0 5 10 15 20 25 30 35 40 45 50 55 60 65
Time (days)
TrypsinInhibitor(mg)
2mg
5mg
10mg
43%
21.2%
31.8%
Santos et al. (1999)
Macromolecules – Release kinetics
Nanostructural control
Modeling experiments
• dextran, a hydrophilic polysaccharide, is used as a
model molecule having different sizes
• molecular weight can vary from 3 to 500 kDa
• this eliminates the effect of molecule chemistry on
» sol gel processing
» release properties
• molecular weight used: 10, 40 and 70 kDa
Radin et al., Acta Biomaterialia (2013)
Effect of nanopore size -
Variation of catalysis pH
0
5
10
15
20
25
0 5 10 15 20 25 30
Time (Days)
DextranReleased(ug/mL)
Acid (pH3)
Acid-Base (pH 5)
One dextran weight used: 70 kDa
larger nanopores (3.5 nm)
smaller nanopores (1.8 nm)
Effect of molecular weight
Larger nanopores used (acid-base catalysis at pH 5)
Smaller model molecule
0
10
20
30
40
50
60
0 5 10 15 20 25
Time (days)
DextranReleased(ug/mL)
10k 40k 70k 46%
16%
Cumulative Trypsin Inhibitor (TI) Release
from PEG-coated
Mesoporous Silica Nanoparticles (MSN)
0 5 10 15 20 25 30
0
10
20
30
40
50
60
70
Cumulativerelease(%)
Time (days)
Properties
120 nm average diameter
3.5 nm average pore size
Results
• the absence of an initial burst
• sustained near zero order release
over 4 weeks
Bhattacharyya et al., Acta Biomaterialia (2012)
Composite Xerogel-Copolymer
Wound Dressings
Sol gel particlePolymer film
Time, hrs
0 20 40 60 80 100 120 140 160 180
Cumulativerelease,%
0
20
40
60
80
100
120
Copolymer
Xerogel
Composite
Composites enable controlled, zero-order release of
Bupivacaine for 1 week
Release rates controlled by:
• Tyrosine-based monomer hydrophilicity and PEG content
• Xerogel porosity, particle size and drug loading
Costache et al., Biomaterials (2010)
Release from coatings composed of
5 layers with 10% triclosan (<300 Da)
• long-term release, up to 60 days
• Initially: first order release
(up to 7 days)
• followed by sustained, near zero-
order release
• Extrapolation:
» release continues beyond 90
days (3 months)
Cumulative Irgasan release from coatings
on grit blasted 4-mm 316L fixator pins (%)
y = 0.6497x + 9.2859
R
2
= 0.9985
0
20
40
60
80
100
0 10 20 30 40 50 60 70 80 90 100
Time (days)
Release(%)
In vitro release
Coatings on fixation pins
Qu et al. (2015)
Crack
onset
strain (%)
Crack
saturation
strain
(%)
Critical
cracking
stress
(GPa)
Interfacial
shear
strength
(MPa)
Film
fracture
energy
(J/m2)
Interfacial
fracture
energy
(J/m2)
Polished
Metallic
surface
10 10 6.10 519.72 688.59 61.02
Sandblasted
(0.28 MPa)
Metallic
surface
5 16 3.05 153.37 112.43 156.21
H. Qu et al., 2015
Mechanical properties of thin sol-gel films
pipeline
Conceptstage
Invitro
feasibilitytesting(*)
Invitro
proofofconcept
demonstrated(†)
Invivoefficacy
model1
demonstrated
Invivoefficacy
model2
Clinical
Comments
Infection prophylaxis and treatment - Orthopaedics
Thin films on devices for the controlled release of antibiotics
Bactericidal thin films on percutaneous external fixator pins
Peroperative tissue bed treatment
MRSA infection treatment and control - General
MRSA
Pain treatment and control
Post-surgical pain ←6 different models/studies
Controlled release of biological molecules (BM)
Controlled release of BMP-2
Controlled release of PDGF
Scaffolds for tissue engineering (TE)
Large volume bone tissue engineering with biological molecules (BM)
Combined delivery of antibiotics & growth factors to treat infected TE reconstruction sites
Wound dressings (WD)
Diabetic Wound treatment
Traumatic Brain Injury (TBI)
Delivery of anti-proliferative drugs
Controlled release of antiproliferative agents (Rapamycin)
Thin films for drug eluting stents
Other combination treatments
Wound dressings for pain and infection control
Targeted delivery
cancer treatment
Preclinical questions
Benefits of silica xerogels (sol-gels)
Nicoll et al. (1998), Falaize et al. (1998), Santos et al. (1999), Radin et al. (2002)
• Room temperature processing -
No damage to fragile biologically active molecules
• Various molecules (even with greatly varying size and other
physical and chemical properties) can be delivered
simultaneously with appropriate release kinetics
• Unique ability to adapt the release kinetics by control of the
xerogel nanostructure
• Burst release avoided by virtue of processing flexibility
• Molecules with poor bio-availabilty can be delivered
• Resorbable
• Biocompatible
Benefits of silica xerogels (sol-gels), cont…
Nicoll et al. (1998), Falaize et al. (1998), Santos et al. (1999), Radin et al. (2002)
• With thin films, there is an excellent sol gel film to implant
adherence - micron thin films withstand the rigor of surgical
insertion
• Upon release, therapeutic efficacy maintained
• Control of release of molecules varying in size from small
(<1 kDA) to large (>70 kDa)
• Release can be controlled for a duration ranging from hours up
to one year
• Molecules are protected while in the sol gel
(compare to the in vivo half life – e.g PDGF: 2 minutes)
• Substantially full release of therapeutic agents
pipeline
Conceptstage
Invitro
feasibilitytesting(*)
Invitro
proofofconcept
demonstrated(†)
Invivoefficacy
model1
demonstrated
Invivoefficacy
model2
Clinical
Comments
Infection prophylaxis and treatment - Orthopaedics
Thin films on devices for the controlled release of antibiotics
Bactericidal thin films on percutaneous external fixator pins
Peroperative tissue bed treatment
MRSA infection treatment and control - General
MRSA
Pain treatment and control
Post-surgical pain ←6 different models/studies
Controlled release of biological molecules (BM)
Controlled release of BMP-2
Controlled release of PDGF
Scaffolds for tissue engineering (TE)
Large volume bone tissue engineering with biological molecules (BM)
Combined delivery of antibiotics & growth factors to treat infected TE reconstruction sites
Wound dressings (WD)
Diabetic Wound treatment
Traumatic Brain Injury (TBI)
Delivery of anti-proliferative drugs
Controlled release of antiproliferative agents (Rapamycin)
Thin films for drug eluting stents
Other combination treatments
Wound dressings for pain and infection control
Targeted delivery
cancer treatment
•Infection treatment and control
• Internal fracture fixation
• Percutaneous pins
Preclinical and clinical questions
Bone infections
The clinical issue
• Risk of infection is considerable in open fractures
• Prevention is challenging when fracture fixation
material is used
• Bacteria adhere to internal fixation nails and form a
biofilm
• High resistance of the biofilm to systemic antibiotic
treatment may require further surgical procedures
In vitro bactericidal activity
• Samples
Controls
» IM nails (metallic surface)
» Sol-gel coated IM nails without vancomycin
Treatment
» Sol-gel coated IM nails with vancomycin
• Staphylococcus aureus cultures
» 1 x103 cfu, 370C, 24h
• Evaluation
» bacterial counts
» live/dead staining - confocal laser microscopy
In vitro bactericidal effect
In comparison to controls, number of
S. aureus colonies were reduced by
three orders of magnitude on sol-gel
/ vancomycin films
Sol Gel Vancomycin Microbicidal Effect
1.E+04
1.E+05
1.E+06
1.E+07
1.E+08
1.E+09
1.E+10
1
Control SolGel Control SolGel Vancomycin
In vitro bacterial inhibition
Confocal microscopy
• Uncoated samples (left)
» viable bacteria adhere and proliferate
• Sol-gel/vancomycin coated (right)
» bacterial adhesion is prevented
In vivo bactericidal activity
• Wistar rats
• Implants: sol gel coated with and without vancomycin
• Surgery
» intramedullary femoral canal
» insertion via the intercondylar grove of the knee
» one side: sol gel / vancomycin coated (12 implants)
» other side: sol gel coated controls (12 implants)
In vivo bactericidal activity
• At time of surgery
inoculation with a suspension of S. aureus
(150 µl of 104 cfu/ml)
• Sacrifice
» 1, 2, 3 and 4 weeks
• Evaluation
» cultures on retrieved IM nails
» radiographic
In vivo bacterial inhibition –
ex vivo cultures
• Number of S. aureus colonies
» cultured from bacteria, if any,
» present on IM nails in vivo
» harvested after 1 week and 2
weeks
• In comparison to control:
sol gel / vancomycin film is bactericidal
and inhibits bacterial adhesion
week 1 week 2
0.00E+00
1.00E+03
2.00E+03
3.00E+03
4.00E+03
5.00E+03
6.00E+03
7.00E+03
8.00E+03
Control Sol-gel/vancomycin
In vivo infection inhibition
4 weeks of implantation
• Sol-gel/vancomycin film (top)
» inhibits infection
• Infection on control side (bottom)
evidenced by
» change in size
» periosteal reaction (arrow)
» lytic lesions & bone abcesses (*)
» extensive bone remodeling
S. Radin et al., Key Engr. Mater. 2006; C. Adams et al., J. Orthop. Res. 2009
For animals (sheep)
inoculated with 106 or 108
CFU S. aureus,
the X-ray (top) and micro-
CT (bottom) results show
that SGV coating (left) but
not SG coating (right)
inhibits osteomyelitis
(arrows) one month post -
implantation.
Large animal study - radiographic analysis
SGV SG
0
2
4
6
8
10
12
14
16
18
0 50 100 150 200 250 300 350 400
Vancomycinconcentration(mg/ml)
Time (Hours)
Sheep 1
Sheep 2
MIC: 2mg/ml
Local tissue vancomycin concentration
• The local vancomycin
concentrations exceed
MIC 24 hours after
implantation;
• The local vancomycin
concentrations exceed
MIC for 16 days, the
longest time point
measured;
• The plasma vancomycin
concentrations are
below the detection limit
(50ng/ml).
T. Schaer et al., 2015
• 2,000,000 fracture fixation devices
implanted annually in the USA
» Overall postoperative infection rate
5%
• External fixation
» Overall incidence of deep infection
16.2%
» Overall chronic osteomyelitis rate 4.2%
» Infection of femoral fractures, up to
32.2%
External fracture fixation
A major health care issue
External fracture fixation
Constant release (zero order) over 3 months
In vitro - triclosan
C12H7Cl3O2
Triclosan (size: 289.55 Da)
• Powerful antibacterial agent extensively
used in hospitals
• Disables the activity of the enzyme ENR vital
in building cell membranes of many bacteria
• Insoluble in water but soluble in ethanol
H.Qu, C. Knabe, et al., (2015)
In vitro bactericidal efficacy
• Pins inoculated with Stapyloccocus areus
» 1 x105 cfu (first), 1 x108 cfu (next)
» cultured at 37° C, 24h
» bacteria count
• Samples:
» Controls: uncoated pins
» Sol gel/triclosan coated 4-mm fixator pins
sol-gel/ 10 % triclosan coated pins
prevented bacterial colonization -
reduction by the maximum -
5 orders of magnitude
1
10
100
1000
10000
100000
uncoated SG coated
meanCFUS.aureus
In vitro bactericidal efficacy
Number of S. aureus colonies
compared to uncoated controls
(initial time point)
SG-20%Triclosan microbial effect
1.0E+00
1.0E+01
1.0E+02
1.0E+03
1.0E+04
1.0E+05
1.0E+06
1.0E+07
1.0E+08
1.0E+09
SS control SG control SG/triclosan
CFU/sample
In vitro bactericidal efficacy
Number of S. aureus colonies
compared to uncoated controls
(initial time point)
sol-gel/ 20 % triclosan coated pins
reduced bacterial colonization -
reduction by
7 orders of magnitude
In vitro bactericidal efficacy
Number of S. aureus colonies
compared to uncoated controls
(up to 4 weeks of elution)
1.00E+00
1.00E+01
1.00E+02
1.00E+03
1.00E+04
1.00E+05
1.00E+06
1.00E+07
1.00E+08
1.00E+09
CFU/sample
SS SG 0 wk 1 wk 2 wk 4 wk
sol-gel/ triclosan coated pins retained
bactericidal effect over 4 weeks -
reduction by
5 orders of magnitude after 1 week
3 orders of magnitude after 4 weeks
treated
controls
H.Qu, C. Knabe, et al., (2015)
Percutaneous pins – in vivo
peroperative photograph
rabbits
distal tibia
inoculation with S. Aureus
H.Qu, C. Knabe, et al., (2015)
Infection rates
percutaneous pins – in vivo
Groups
Animals for
evaluation
Animals with
clinical signs of
infection*
Animals with
radiographic signs
of infection†
Control (1wk) 4 4 2
Sol-gel (1wk) 3 0 0
Control (2wk) 4 3 2
Sol-gel (2wk) 5 0 0
Control (4wk) 5 4 4
Sol-gel (4wk) 6 0 0
* animal showing either of these signs at the time of sacrifice was checked as
infected: serious discharge, superficial cellulitis and deep infection.
† a radiograph revealing osteomyelitis at the time of sacrifice is graded as
infected.
0
1
2
3
4
5
6
7
8
9
10
1wk 2wk 4wk
Pocketdepth(mm)
Sol-gel
Control
Percutaneous pins – in vivo
pocket depth
H.Qu, C. Knabe, et al., (2015)
Infection
percutaneous pins – in vivo, 4 weeks
Control (A and C) and sol-gel
coated (B and D) implants.
Control implant (A) shows
extensive epithelial downgrowth
(green arrows) and bacterial
colonization and infiltration of S.
aureus in the subcutaneous tissue
(C, white arrows). Coated implant
(B & D) shows excellent bone
integration of the pin (orange
arrows) and positive osteocalcin
expression (white arrow),
extensive new woven bone
formation (red arrows), excellent
attachment of the subcutaneous
tissue to the implant surface
(yellow arrows) as well as
epithelial attachment (green
arrows).
A
C
B
D
H.Qu, C. Knabe, et al., (2015)
• molecules are protected while in the sol gel
(compare to the in vivo half life – e.g PDGF: 2 minutes)
• various molecules can be delivered simultaneously
• substantially full release of therapeutic agents
• resorbable
• biocompatible
• room temperature processing
Benefits of silica xerogels (sol-gels), cont..
Nicoll et al. (1998), Falaize et al. (1998), Santos et al. (1999), Radin et al. (2002)
In vivo biocompatibility study
• New Zealand white rabbits
• Experimental groups:
» sol gel discs (8 mm in diameter, 2 mm thick)
subcutaneously in the back
» sol gel granules (710 - 1000 µm)
defects in the illiac crest
(5 mm in diameter, 2 mm deep)
» controls: sham surgery (defects without material)
• Implantation time: 2 & 4 weeks
Resorption –
Mean granule size v implantation time
Gradual reduction in
granule size reflects
time-dependent
granule resorption
Minimal inflammatory
response
Mean granule size vs. implantation time
0
0.1
0.2
0.3
0.4
0 1 2 3 4
Time, weeks
Surfacearea,mm2
Radin et al. (2002)
Methods – animal model (*)
• 1500 mg of resorbable glass granules (300-355 µm)
were implanted into the paraspinal muscle of 4 kg NZW
rabbits for 24 weeks
• Clinically relevant dose of 30 cc for a 70 kg human (e.g.
large compression fracture in the proximal tibia)
• Muscle implantation site heals faster than bone and
possibly leads to an enhanced resorption rate in
comparison to bone
(*) One of two models
Other model: bone implantation site
Lai et al., Biomaterials (2002), J. Biomed. Mater. Res. (2005)
Silicon Excretion in Urine
Time (weeks)
UrinarySiExcretionRate
(mg/day)
4
5
6
7
8
9
10
11
12
13
14
0 10 20 30
Sham Implant
n = 7
Results - creatinine
• Creatinine: natural metabolite found in urine. Its
production is proportional to total muscle mass.
Excretion rate reflects kidney function.
• Excretion rates remained normal and stable for
both implanted and sham groups. Kidney
function was normal throughout experiment.
sham 38.3±5.1 mg/day/kg
implant 36.8±6.5 mg/day/kg
Discussion
• Increased urinary Si supports the hypothesis that the silica gel
from the granules is dissolved into the bloodstream and removed
by the kidney.
• The Si release product in the blood must be small enough to pass
through kidney filtration (18 Å).
(Berne and Levy, Physiology, 1988)
• The concentrations of silicon in the urine were well below
saturation.
• Elevated Si was not found in any of the major organs. This
corroborates findings of previous histological analyses in other
glass granule implant studies revealing no pathological changes in
kidney, liver or spleen.
• Creatinine excretion rates were similar between implanted and
sham rabbits. Therefore, kidney function was not adversely
affected by the surgical procedure and the dose of granules.
pipeline
Conceptstage
Invitro
feasibilitytesting(*)
Invitro
proofofconcept
demonstrated(†)
Invivoefficacy
model1
demonstrated
Invivoefficacy
model2
Clinical
Comments
Infection prophylaxis and treatment - Orthopaedics
Thin films on devices for the controlled release of antibiotics
Bactericidal thin films on percutaneous external fixator pins
Peroperative tissue bed treatment
MRSA infection treatment and control - General
MRSA
Pain treatment and control
Post-surgical pain ←6 different models/studies
Controlled release of biological molecules (BM)
Controlled release of BMP-2
Controlled release of PDGF
Scaffolds for tissue engineering (TE)
Large volume bone tissue engineering with biological molecules (BM)
Combined delivery of antibiotics & growth factors to treat infected TE reconstruction sites
Wound dressings (WD)
Diabetic Wound treatment
Traumatic Brain Injury (TBI)
Delivery of anti-proliferative drugs
Controlled release of antiproliferative agents (Rapamycin)
Thin films for drug eluting stents
Other combination treatments
Wound dressings for pain and infection control
Targeted delivery
cancer treatment
Background
• Methicillin resistant staphylococcus aureus infection has
significantly increased
(Matar et al. (2010), Rivera et al. (2011)
» From 1999 through 2005, infections outside the lungs or blood
tripled
» MRSA strains account for >50% of all S. aureus strains causing
clinical disease
• Surgical site infection (SSI)
» Treating SSI is complicated by how bacteria colonize implants
» Bacteria adhere to implant surface and form a biofilm
» High resistance of the biofilm to systemic antibiotic treatment
Farnesol as an adjuvant to vancomycin
• Natural quorum-sensing alcohol molecule
• Antimicrobial activity against S. aureus biofilms and
synergistic with vancomycin (Gomes et al. (2011))
• It probably damages the cell membrane and impairs
ergosterol synthesis
• Insoluble in water
Water insolubility compromises the bio-availability of farnesol along with
vancomycin at the site of infection in vivo
Objective:
To design an efficient therapeutic strategy which can deliver both antibiotic
and an adjuvant simultaneously at the infection site in controlled fashion
Bhattacharyya et al., (2014)
In vitro bactericidal effect (MRSA)
• Film with 10 wt% and 20 wt%
vancomycin can reduce the MRSA
growth by 10 and 102 fold
• When 10 wt% vancomycin combined
with 30 wt% farnesol MRSA growth
reduced by 103 fold
• When 20 wt% vancomycin is combined
with 30 wt% farnesol, MRSA growth is
completely suppressed (~106 -fold
reduction compared to control)
100
101
102
103
104
105
106
Colonyformingunit(CFU)
SG
SGF(40)
SGV(10)
SGV(20)SGVF(10,30)
SGVF(20,30)
Working mechanism
• Farnesol penetrates the biofilm
and gains access to the bacterial
cell
• Farnesol accumulates in the cell
membrane, increases the
permeability and porosity of the
biofilm and of the bacterial cell
membrane
• Allows more vancomycin to enter
the bacterial cell with greater
ease. Vancomycin binds to the cell
wall where its normal mode of
action results in cell death
pipeline
Conceptstage
Invitro
feasibilitytesting(*)
Invitro
proofofconcept
demonstrated(†)
Invivoefficacy
model1
demonstrated
Invivoefficacy
model2
Clinical
Comments
Infection prophylaxis and treatment - Orthopaedics
Thin films on devices for the controlled release of antibiotics
Bactericidal thin films on percutaneous external fixator pins
Peroperative tissue bed treatment
MRSA infection treatment and control - General
MRSA
Pain treatment and control
Post-surgical pain ←6 different models/studies
Controlled release of biological molecules (BM)
Controlled release of BMP-2
Controlled release of PDGF
Scaffolds for tissue engineering (TE)
Large volume bone tissue engineering with biological molecules (BM)
Combined delivery of antibiotics & growth factors to treat infected TE reconstruction sites
Wound dressings (WD)
Diabetic Wound treatment
Traumatic Brain Injury (TBI)
Delivery of anti-proliferative drugs
Controlled release of antiproliferative agents (Rapamycin)
Thin films for drug eluting stents
Other combination treatments
Wound dressings for pain and infection control
Targeted delivery
cancer treatment
Health care cost > $ 1,000,000,000
Prevention of infection ~ $ 1,000,000,000
Annual medical cost [NIH, CDC, IoM] ~ $ 5,000,000,000
Hospital stay cost: ~ 20 % less
Global surgical pain control market ~ $ 6,000,000,000
An amputation every 30 seconds
…
Evert Schepers, KU Leuven, Belgium
David Kohn, U Michigan
Kevin Healy, UC Berkeley
Tim Topoleski, U Maryland
Elsie Effah, U Ghana, Accra, Ghana
Charles Cohen, Gentis,Inc.
Ahmed El-Ghannam, U North Carolina at
Charlotte
Michele Marcolongo, Drexel U
Paul Bianco, Esq. (IP)
Erick Santos, M.D.
Will Lai, Exponent, Inc.
Andres Garcia, Georgia Tech
Mark Lee, Genentech Roche
Treena Livingston Arinzeh,
NJ Institute of Technology
Helen Lu, Columbia U
Jun Yao, Morphotek Inc.
Rong Chen, Sichuan U, Chengdu
…
….
Kunio Ishikawa, Kyushu U, Japan
Panjian Li, Renesola, China
Qing-Qing Qiu , RTI Biologics
George Toworfe, President,
Flowers School of Technology
& Management, UK
Tonye Briggs, Progenitor Cell
Therapy, Inc.
…
Shula Radin
Haibo Qu
Sanjib Bhattacharyya
Acknowledgements
Acknowledgements
NIH
DoD- CRMDP
VA
UCSC
Christine Knabe
Philipps University,
Marburg, Germany
Jonathan Garino
Irving Shapiro
Javad Parvizi
Jefferson Univ., Philadelphia
Sergio Turteltaub
TH Delft, The Netherlands
Ed Vresilovic
Harvard Univ., Boston
Rui Reis
Univ. do Minho, Portugal
David Devore
Rutgers University
Thank You
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Biomaterials. Merging Materials Science with Biology.

  • 1. Biomaterials Merging Materials Science with Biology Paul Ducheyne Center for Biomaterials and Tissue Engineering University of Pennsylvania Philadelphia, PA
  • 2. Human identity related to identity of language Eric Zenmour In : Mélancolie Française, March 2010 Science being an activity of man, let us use this unique identifier of the mind and ask the question how do we interpret the word “biomaterials”
  • 3. “Eventually, large device companies will look more like Amgen, as we will need to have biologicals in our devices” Stephen Oesterle, MD Senior Vice President of Medicine and Technology Medtronic In : Genetic Engineering and News, August 1, 2008 drug coated stents (rapamycin)
  • 4. Stents worldwide market > $ 5 billion Drug coated stents ► rapamycin prevents smooth muscle cell proliferation and restenosis ► longer term issues Devices a $ 50 billion market very diverse markets in which materials are used ► orthopaedics, cardiovascular, neurological ► dental, oral & maxillofacial ► drug delivery ► tissue engineering
  • 5. Previously, orthopaedic implants were designed simply as mechanical devices; the biological aspects of the implant were a byproduct of stable internal/external fixation of the device to the surrounding bone or soft tissue. More recently, biologic coatings have been incorporated into orthopaedic implants in order to modulate the surrounding biological environment….. While many of these coatings are still in the preclinical testing stage, bioengineers, material scientists and surgeons continue to explore surface coatings as a means of improving clinical outcome of patients undergoing orthopaedic surgery. Stuart Goodman, et al. The future of biologic coatings for orthopaedic implants Biomaterials, p. 3174 (2013)
  • 6. Biomaterials are hybrid materials The illustration of bioceramics • Bioactive ceramics Biologically reactive ceramics and glasses that enhance bone formation and stimulate tissue regeneration • Inorganic controlled release materials, including sol gel glasses • (Inert ceramics for wear resistance)
  • 7. Problem: Bone Formation • Biological Grafts » Autografts • Donor site morbidity • Limited donor bone supply • Anatomical and structural mismatch » Allografts • Immunological response • Disease transmission • Synthetic grafts (Biocompatible ceramics and glasses) » Hydroxyapatite (HA) » Tricalcium Phosphate (TCP) » Bioactive glass (BG 45S5, …) • Tissue Engineering » Scaffolds » Molecules (growth factorsBMP-2, OP-1,…) » Cells
  • 10. Bony defect resulting from tumor surgery
  • 11. Bioactive ceramics and glasses Key references Hench et al., 1972 Aoki, 1972 Jarcho et al., 1976 De Groot, 1980 Ducheyne et al., 1980 Kokubo, Yamamuro, et al., 1985
  • 12. The effect of hydroxyapatite impregnation on skeletal bonding of porous coated implants Statistically significant differences at 2 weeks: p <0.01 at 4 weeks: p < 0.001 No meaningful difference at 12 weeks: p < 0.5 P. Ducheyne et al., J. Biomed. Mater. Res., 14, 225 (1980)
  • 13. Effect of PS-HA on Ti 0 5 10 15 20 25 3 Weeks 6 Weeks 12 Weeks PushOutStrength(Mpa) Time In Vivo Uncoated HA-Coated Canine Push-Out Testing (Cook et al., 1988)
  • 14. HA Coated Fibermetal Mesh 0 0.5 1 1.5 2 2.5 3 1 Week 2 Weeks 4 Weeks 6 Weeks PushOutStrength(Mpa) Weeks In Vivo Uncoated Coated Pull Out Shear Strength (Rivero et al., 1988)
  • 15. 0 1 2 3 4 5 6 7 τ (MPA) 2 wk 4 wk 6 wk Time after Implantation (wks) Control CAP 1 CAP 2 CAP 3 Ducheyne et al., Biomaterials 11, 531 (1990) The effect of calcium phosphate coating characteristics on early postoperative bone tissue ingrowth
  • 16. The effect of calcium phosphate coating characteristics on early postoperative bone tissue ingrowth Statistically significant differences (CAP 3 vs. control) at 2 weeks: p < 0.005 at 4 weeks: p < 0.01 at 6 weeks: p < 0.001 Ducheyne et al., Biomaterials 11, 531 (1990)
  • 17. Synthetic bone graft – Vitoss* • surface reactivity  composition  specific surface area • porosity * 35 % market share, USA – synthetic bone grafts
  • 20. Mechanisms • surface reactivity » Ca – P layer formation » preferential Fn adsorption » Fn binding effect » growth factor adsorption • solution effect » ionic dissolution product » cell produced osteogenic factors • porosity effect
  • 21. Mechanisms of bioactivity • surface reactivity » Ca – P layer formation » preferential Fn adsorption » Fn binding effect » growth factor adsorption • solution effect » ionic dissolution product » cell produced osteogenic factors • porosity effect
  • 22. Bioactive Glass (BG) Surface Modification Protein Ca-P Glass (45 % SiO2)
  • 23. Cell Detachment Apparatus (CDA) Spinning disk in an infinite fluid: • linear range of shear stresses to attached cells τ = 0.8r√ρµω3 • uniform chemical environment at the surface 15 min 60 min X A. Garcia et al., J. Biomed. Mater. Res. (1998)
  • 24. 0 10 20 30 40 0 0.2 0.4 0.6 0.8 1 CG BGO BG1d BG7d sHA Fibronectin Adsorption Γ (ng/cm2) [Fn] (µg/ml)
  • 25. Cell detachment experiments Profiles for substrates coated with 0.1 µg/ml Fn adherent fraction shear stress (dyne/cm2) 0 0.2 0.4 0.6 0.8 1 0 10 20 30 40 50 60 CG BGO BG1d BG7d sHA CaP formed on BG No CaP present Slowly reacting CaP
  • 26. Intracellular component of the activated integrin receptor participates in the cell signaling cascade Fibronectin Integrin receptor Plasmic membrane Nucleus Chromosomes
  • 27. Time (Days) ng DNA Cells on SM-BG *5 Cells on HA *5 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 0 2 4 6 8 10 12 14 16 AP activity nMole/min/µg DNA 0 1 2 3 4 5 6 7 3 7 10 14 Time (Days) Proliferation Differentiation A. El-Ghannam et al., J. Orthop. Res. (1999)
  • 28. Mechanisms of bioactivity • surface reactivity » Ca – P layer formation » preferential Fn adsorption » Fn binding effect »growth factor adsorption • solution effect » ionic dissolution product » cell produced osteogenic factors • porosity effect
  • 29. Bioassay with Stromal Marrow Cells Alkaline Phosphatase Activity 0 20 40 60 80 100 120 140 160 6 days 10 days C C-BT SG SG-BT SG-BP SG-BI E. Santos et al., J. Biomed. Mater. Res., 1998 NormalizedAPActivity (nmolpnpp/min/μgDNA/cm2)
  • 30. Mechanisms of bioactivity • surface reactivity » Ca – P layer formation » preferential Fn adsorption » Fn binding effect » growth factor adsorption • solution effect » ionic dissolution product » cell produced osteogenic factors • porosity effect
  • 31. Biomaterials are hybrid materials The illustration of bioceramics • Bioactive ceramics Biologically reactive ceramics and glasses that enhance bone formation and stimulate tissue regeneration • Inorganic controlled release materials, including sol gel glasses • (Inert ceramics for wear resistance)
  • 32. Bioassay with Stromal Marrow Cells Alkaline Phosphatase Activity 0 20 40 60 80 100 120 140 160 6 days 10 days C C-BT SG SG-BT SG-BP SG-BI E. Santos et al., J. Biomed. Mater. Res., 1998 NormalizedAPActivity (nmolpnpp/min/μgDNA/cm2)
  • 33. Tissue Repair and Regeneration with delivery from Silica xerogels (Silica sol-gels) • Highly porous materials – porosity at the nanoscale • Release properties controlled by the nanostructure Hydrolysis Condensation Desorption Resorption fluid penetrates 2 nm size pores Biologically active molecules diffuse out Sol-gel processing stepsRoom-temperature process Si-OR + H2O Si-OH + ROH Si-OH + HO-Si Si-O-Si + H2O Si-OR + HO-Si Si-O-Si + ROH Silicon Oxide Organosilane Diffusion
  • 34. First references • Nicoll et al., Biomaterials, 1997 • Bottcher et al., J. Sol Gel Science & Technology, 1997 • Sieminska et al., J. Sol Gel Science & Technology, 1997 • Santos et al., J. Biomed. Mater. Res., 1998 • Falaize et al., J. Am. Ceramic Soc., 1999 • Kortesuo et al., J. Biomed. Mater. Res., 1999
  • 35. pipeline Conceptstage Invitro feasibilitytesting(*) Invitro proofofconcept demonstrated(†) Invivoefficacy model1 demonstrated Invivoefficacy model2 Clinical Comments Infection prophylaxis and treatment - Orthopaedics Thin films on devices for the controlled release of antibiotics Bactericidal thin films on percutaneous external fixator pins Peroperative tissue bed treatment MRSA infection treatment and control - General MRSA Pain treatment and control Post-surgical pain ←6 different models/studies Controlled release of biological molecules (BM) Controlled release of BMP-2 Controlled release of PDGF Scaffolds for tissue engineering (TE) Large volume bone tissue engineering with biological molecules (BM) Combined delivery of antibiotics & growth factors to treat infected TE reconstruction sites Wound dressings (WD) Diabetic Wound treatment Traumatic Brain Injury (TBI) Delivery of anti-proliferative drugs Controlled release of antiproliferative agents (Rapamycin) Thin films for drug eluting stents Other combination treatments Wound dressings for pain and infection control Targeted delivery cancer treatment Preclinical questions
  • 36. Dose response curve Vancomycin release S. Radin et al., J. Biomed. Mater. Res., 2001
  • 37. pipeline Conceptstage Invitro feasibilitytesting(*) Invitro proofofconcept demonstrated(†) Invivoefficacy model1 demonstrated Invivoefficacy model2 Clinical Comments Infection prophylaxis and treatment - Orthopaedics Thin films on devices for the controlled release of antibiotics Bactericidal thin films on percutaneous external fixator pins Peroperative tissue bed treatment MRSA infection treatment and control - General MRSA Pain treatment and control Post-surgical pain ←6 different models/studies Controlled release of biological molecules (BM) Controlled release of BMP-2 Controlled release of PDGF Scaffolds for tissue engineering (TE) Large volume bone tissue engineering with biological molecules (BM) Combined delivery of antibiotics & growth factors to treat infected TE reconstruction sites Wound dressings (WD) Diabetic Wound treatment Traumatic Brain Injury (TBI) Delivery of anti-proliferative drugs Controlled release of antiproliferative agents (Rapamycin) Thin films for drug eluting stents Other combination treatments Wound dressings for pain and infection control Targeted delivery cancer treatment • Growth factor delivery (20 kDa and up) • Zero order release kinetics (or about) • Nanoparticles (120 nm ) • Composite wound dressings • Thin films (1~2 µm) •Thin films – long duration of release (3 mths) •Thin film to metal substrate adhesion Materials science questions
  • 38. Cumulative Trypsin Inhibitor (20 kDa) release TMOS-derived xerogel • Time- and load-dependent release • 20 % released by 9 weeks 0 500 1000 1500 2000 2500 3000 3500 0 5 10 15 20 25 30 35 40 45 50 55 60 65 Time (days) TrypsinInhibitor(mg) 2mg 5mg 10mg 43% 21.2% 31.8% Santos et al. (1999)
  • 39. Macromolecules – Release kinetics Nanostructural control Modeling experiments • dextran, a hydrophilic polysaccharide, is used as a model molecule having different sizes • molecular weight can vary from 3 to 500 kDa • this eliminates the effect of molecule chemistry on » sol gel processing » release properties • molecular weight used: 10, 40 and 70 kDa Radin et al., Acta Biomaterialia (2013)
  • 40. Effect of nanopore size - Variation of catalysis pH 0 5 10 15 20 25 0 5 10 15 20 25 30 Time (Days) DextranReleased(ug/mL) Acid (pH3) Acid-Base (pH 5) One dextran weight used: 70 kDa larger nanopores (3.5 nm) smaller nanopores (1.8 nm)
  • 41. Effect of molecular weight Larger nanopores used (acid-base catalysis at pH 5) Smaller model molecule 0 10 20 30 40 50 60 0 5 10 15 20 25 Time (days) DextranReleased(ug/mL) 10k 40k 70k 46% 16%
  • 42. Cumulative Trypsin Inhibitor (TI) Release from PEG-coated Mesoporous Silica Nanoparticles (MSN) 0 5 10 15 20 25 30 0 10 20 30 40 50 60 70 Cumulativerelease(%) Time (days) Properties 120 nm average diameter 3.5 nm average pore size Results • the absence of an initial burst • sustained near zero order release over 4 weeks Bhattacharyya et al., Acta Biomaterialia (2012)
  • 44. Time, hrs 0 20 40 60 80 100 120 140 160 180 Cumulativerelease,% 0 20 40 60 80 100 120 Copolymer Xerogel Composite Composites enable controlled, zero-order release of Bupivacaine for 1 week Release rates controlled by: • Tyrosine-based monomer hydrophilicity and PEG content • Xerogel porosity, particle size and drug loading Costache et al., Biomaterials (2010)
  • 45. Release from coatings composed of 5 layers with 10% triclosan (<300 Da) • long-term release, up to 60 days • Initially: first order release (up to 7 days) • followed by sustained, near zero- order release • Extrapolation: » release continues beyond 90 days (3 months) Cumulative Irgasan release from coatings on grit blasted 4-mm 316L fixator pins (%) y = 0.6497x + 9.2859 R 2 = 0.9985 0 20 40 60 80 100 0 10 20 30 40 50 60 70 80 90 100 Time (days) Release(%) In vitro release Coatings on fixation pins Qu et al. (2015)
  • 46. Crack onset strain (%) Crack saturation strain (%) Critical cracking stress (GPa) Interfacial shear strength (MPa) Film fracture energy (J/m2) Interfacial fracture energy (J/m2) Polished Metallic surface 10 10 6.10 519.72 688.59 61.02 Sandblasted (0.28 MPa) Metallic surface 5 16 3.05 153.37 112.43 156.21 H. Qu et al., 2015 Mechanical properties of thin sol-gel films
  • 47. pipeline Conceptstage Invitro feasibilitytesting(*) Invitro proofofconcept demonstrated(†) Invivoefficacy model1 demonstrated Invivoefficacy model2 Clinical Comments Infection prophylaxis and treatment - Orthopaedics Thin films on devices for the controlled release of antibiotics Bactericidal thin films on percutaneous external fixator pins Peroperative tissue bed treatment MRSA infection treatment and control - General MRSA Pain treatment and control Post-surgical pain ←6 different models/studies Controlled release of biological molecules (BM) Controlled release of BMP-2 Controlled release of PDGF Scaffolds for tissue engineering (TE) Large volume bone tissue engineering with biological molecules (BM) Combined delivery of antibiotics & growth factors to treat infected TE reconstruction sites Wound dressings (WD) Diabetic Wound treatment Traumatic Brain Injury (TBI) Delivery of anti-proliferative drugs Controlled release of antiproliferative agents (Rapamycin) Thin films for drug eluting stents Other combination treatments Wound dressings for pain and infection control Targeted delivery cancer treatment Preclinical questions
  • 48. Benefits of silica xerogels (sol-gels) Nicoll et al. (1998), Falaize et al. (1998), Santos et al. (1999), Radin et al. (2002) • Room temperature processing - No damage to fragile biologically active molecules • Various molecules (even with greatly varying size and other physical and chemical properties) can be delivered simultaneously with appropriate release kinetics • Unique ability to adapt the release kinetics by control of the xerogel nanostructure • Burst release avoided by virtue of processing flexibility • Molecules with poor bio-availabilty can be delivered • Resorbable • Biocompatible
  • 49. Benefits of silica xerogels (sol-gels), cont… Nicoll et al. (1998), Falaize et al. (1998), Santos et al. (1999), Radin et al. (2002) • With thin films, there is an excellent sol gel film to implant adherence - micron thin films withstand the rigor of surgical insertion • Upon release, therapeutic efficacy maintained • Control of release of molecules varying in size from small (<1 kDA) to large (>70 kDa) • Release can be controlled for a duration ranging from hours up to one year • Molecules are protected while in the sol gel (compare to the in vivo half life – e.g PDGF: 2 minutes) • Substantially full release of therapeutic agents
  • 50. pipeline Conceptstage Invitro feasibilitytesting(*) Invitro proofofconcept demonstrated(†) Invivoefficacy model1 demonstrated Invivoefficacy model2 Clinical Comments Infection prophylaxis and treatment - Orthopaedics Thin films on devices for the controlled release of antibiotics Bactericidal thin films on percutaneous external fixator pins Peroperative tissue bed treatment MRSA infection treatment and control - General MRSA Pain treatment and control Post-surgical pain ←6 different models/studies Controlled release of biological molecules (BM) Controlled release of BMP-2 Controlled release of PDGF Scaffolds for tissue engineering (TE) Large volume bone tissue engineering with biological molecules (BM) Combined delivery of antibiotics & growth factors to treat infected TE reconstruction sites Wound dressings (WD) Diabetic Wound treatment Traumatic Brain Injury (TBI) Delivery of anti-proliferative drugs Controlled release of antiproliferative agents (Rapamycin) Thin films for drug eluting stents Other combination treatments Wound dressings for pain and infection control Targeted delivery cancer treatment •Infection treatment and control • Internal fracture fixation • Percutaneous pins Preclinical and clinical questions
  • 51. Bone infections The clinical issue • Risk of infection is considerable in open fractures • Prevention is challenging when fracture fixation material is used • Bacteria adhere to internal fixation nails and form a biofilm • High resistance of the biofilm to systemic antibiotic treatment may require further surgical procedures
  • 52. In vitro bactericidal activity • Samples Controls » IM nails (metallic surface) » Sol-gel coated IM nails without vancomycin Treatment » Sol-gel coated IM nails with vancomycin • Staphylococcus aureus cultures » 1 x103 cfu, 370C, 24h • Evaluation » bacterial counts » live/dead staining - confocal laser microscopy
  • 53. In vitro bactericidal effect In comparison to controls, number of S. aureus colonies were reduced by three orders of magnitude on sol-gel / vancomycin films Sol Gel Vancomycin Microbicidal Effect 1.E+04 1.E+05 1.E+06 1.E+07 1.E+08 1.E+09 1.E+10 1 Control SolGel Control SolGel Vancomycin
  • 54. In vitro bacterial inhibition Confocal microscopy • Uncoated samples (left) » viable bacteria adhere and proliferate • Sol-gel/vancomycin coated (right) » bacterial adhesion is prevented
  • 55. In vivo bactericidal activity • Wistar rats • Implants: sol gel coated with and without vancomycin • Surgery » intramedullary femoral canal » insertion via the intercondylar grove of the knee » one side: sol gel / vancomycin coated (12 implants) » other side: sol gel coated controls (12 implants)
  • 56. In vivo bactericidal activity • At time of surgery inoculation with a suspension of S. aureus (150 µl of 104 cfu/ml) • Sacrifice » 1, 2, 3 and 4 weeks • Evaluation » cultures on retrieved IM nails » radiographic
  • 57. In vivo bacterial inhibition – ex vivo cultures • Number of S. aureus colonies » cultured from bacteria, if any, » present on IM nails in vivo » harvested after 1 week and 2 weeks • In comparison to control: sol gel / vancomycin film is bactericidal and inhibits bacterial adhesion week 1 week 2 0.00E+00 1.00E+03 2.00E+03 3.00E+03 4.00E+03 5.00E+03 6.00E+03 7.00E+03 8.00E+03 Control Sol-gel/vancomycin
  • 58. In vivo infection inhibition 4 weeks of implantation • Sol-gel/vancomycin film (top) » inhibits infection • Infection on control side (bottom) evidenced by » change in size » periosteal reaction (arrow) » lytic lesions & bone abcesses (*) » extensive bone remodeling S. Radin et al., Key Engr. Mater. 2006; C. Adams et al., J. Orthop. Res. 2009
  • 59. For animals (sheep) inoculated with 106 or 108 CFU S. aureus, the X-ray (top) and micro- CT (bottom) results show that SGV coating (left) but not SG coating (right) inhibits osteomyelitis (arrows) one month post - implantation. Large animal study - radiographic analysis SGV SG
  • 60. 0 2 4 6 8 10 12 14 16 18 0 50 100 150 200 250 300 350 400 Vancomycinconcentration(mg/ml) Time (Hours) Sheep 1 Sheep 2 MIC: 2mg/ml Local tissue vancomycin concentration • The local vancomycin concentrations exceed MIC 24 hours after implantation; • The local vancomycin concentrations exceed MIC for 16 days, the longest time point measured; • The plasma vancomycin concentrations are below the detection limit (50ng/ml). T. Schaer et al., 2015
  • 61. • 2,000,000 fracture fixation devices implanted annually in the USA » Overall postoperative infection rate 5% • External fixation » Overall incidence of deep infection 16.2% » Overall chronic osteomyelitis rate 4.2% » Infection of femoral fractures, up to 32.2% External fracture fixation A major health care issue
  • 62. External fracture fixation Constant release (zero order) over 3 months In vitro - triclosan C12H7Cl3O2 Triclosan (size: 289.55 Da) • Powerful antibacterial agent extensively used in hospitals • Disables the activity of the enzyme ENR vital in building cell membranes of many bacteria • Insoluble in water but soluble in ethanol H.Qu, C. Knabe, et al., (2015)
  • 63. In vitro bactericidal efficacy • Pins inoculated with Stapyloccocus areus » 1 x105 cfu (first), 1 x108 cfu (next) » cultured at 37° C, 24h » bacteria count • Samples: » Controls: uncoated pins » Sol gel/triclosan coated 4-mm fixator pins
  • 64. sol-gel/ 10 % triclosan coated pins prevented bacterial colonization - reduction by the maximum - 5 orders of magnitude 1 10 100 1000 10000 100000 uncoated SG coated meanCFUS.aureus In vitro bactericidal efficacy Number of S. aureus colonies compared to uncoated controls (initial time point)
  • 65. SG-20%Triclosan microbial effect 1.0E+00 1.0E+01 1.0E+02 1.0E+03 1.0E+04 1.0E+05 1.0E+06 1.0E+07 1.0E+08 1.0E+09 SS control SG control SG/triclosan CFU/sample In vitro bactericidal efficacy Number of S. aureus colonies compared to uncoated controls (initial time point) sol-gel/ 20 % triclosan coated pins reduced bacterial colonization - reduction by 7 orders of magnitude
  • 66. In vitro bactericidal efficacy Number of S. aureus colonies compared to uncoated controls (up to 4 weeks of elution) 1.00E+00 1.00E+01 1.00E+02 1.00E+03 1.00E+04 1.00E+05 1.00E+06 1.00E+07 1.00E+08 1.00E+09 CFU/sample SS SG 0 wk 1 wk 2 wk 4 wk sol-gel/ triclosan coated pins retained bactericidal effect over 4 weeks - reduction by 5 orders of magnitude after 1 week 3 orders of magnitude after 4 weeks treated controls H.Qu, C. Knabe, et al., (2015)
  • 67. Percutaneous pins – in vivo peroperative photograph rabbits distal tibia inoculation with S. Aureus H.Qu, C. Knabe, et al., (2015)
  • 68. Infection rates percutaneous pins – in vivo Groups Animals for evaluation Animals with clinical signs of infection* Animals with radiographic signs of infection† Control (1wk) 4 4 2 Sol-gel (1wk) 3 0 0 Control (2wk) 4 3 2 Sol-gel (2wk) 5 0 0 Control (4wk) 5 4 4 Sol-gel (4wk) 6 0 0 * animal showing either of these signs at the time of sacrifice was checked as infected: serious discharge, superficial cellulitis and deep infection. † a radiograph revealing osteomyelitis at the time of sacrifice is graded as infected.
  • 69. 0 1 2 3 4 5 6 7 8 9 10 1wk 2wk 4wk Pocketdepth(mm) Sol-gel Control Percutaneous pins – in vivo pocket depth H.Qu, C. Knabe, et al., (2015)
  • 70. Infection percutaneous pins – in vivo, 4 weeks Control (A and C) and sol-gel coated (B and D) implants. Control implant (A) shows extensive epithelial downgrowth (green arrows) and bacterial colonization and infiltration of S. aureus in the subcutaneous tissue (C, white arrows). Coated implant (B & D) shows excellent bone integration of the pin (orange arrows) and positive osteocalcin expression (white arrow), extensive new woven bone formation (red arrows), excellent attachment of the subcutaneous tissue to the implant surface (yellow arrows) as well as epithelial attachment (green arrows). A C B D H.Qu, C. Knabe, et al., (2015)
  • 71. • molecules are protected while in the sol gel (compare to the in vivo half life – e.g PDGF: 2 minutes) • various molecules can be delivered simultaneously • substantially full release of therapeutic agents • resorbable • biocompatible • room temperature processing Benefits of silica xerogels (sol-gels), cont.. Nicoll et al. (1998), Falaize et al. (1998), Santos et al. (1999), Radin et al. (2002)
  • 72. In vivo biocompatibility study • New Zealand white rabbits • Experimental groups: » sol gel discs (8 mm in diameter, 2 mm thick) subcutaneously in the back » sol gel granules (710 - 1000 µm) defects in the illiac crest (5 mm in diameter, 2 mm deep) » controls: sham surgery (defects without material) • Implantation time: 2 & 4 weeks
  • 73. Resorption – Mean granule size v implantation time Gradual reduction in granule size reflects time-dependent granule resorption Minimal inflammatory response Mean granule size vs. implantation time 0 0.1 0.2 0.3 0.4 0 1 2 3 4 Time, weeks Surfacearea,mm2 Radin et al. (2002)
  • 74. Methods – animal model (*) • 1500 mg of resorbable glass granules (300-355 µm) were implanted into the paraspinal muscle of 4 kg NZW rabbits for 24 weeks • Clinically relevant dose of 30 cc for a 70 kg human (e.g. large compression fracture in the proximal tibia) • Muscle implantation site heals faster than bone and possibly leads to an enhanced resorption rate in comparison to bone (*) One of two models Other model: bone implantation site Lai et al., Biomaterials (2002), J. Biomed. Mater. Res. (2005)
  • 75. Silicon Excretion in Urine Time (weeks) UrinarySiExcretionRate (mg/day) 4 5 6 7 8 9 10 11 12 13 14 0 10 20 30 Sham Implant n = 7
  • 76. Results - creatinine • Creatinine: natural metabolite found in urine. Its production is proportional to total muscle mass. Excretion rate reflects kidney function. • Excretion rates remained normal and stable for both implanted and sham groups. Kidney function was normal throughout experiment. sham 38.3±5.1 mg/day/kg implant 36.8±6.5 mg/day/kg
  • 77. Discussion • Increased urinary Si supports the hypothesis that the silica gel from the granules is dissolved into the bloodstream and removed by the kidney. • The Si release product in the blood must be small enough to pass through kidney filtration (18 Å). (Berne and Levy, Physiology, 1988) • The concentrations of silicon in the urine were well below saturation. • Elevated Si was not found in any of the major organs. This corroborates findings of previous histological analyses in other glass granule implant studies revealing no pathological changes in kidney, liver or spleen. • Creatinine excretion rates were similar between implanted and sham rabbits. Therefore, kidney function was not adversely affected by the surgical procedure and the dose of granules.
  • 78. pipeline Conceptstage Invitro feasibilitytesting(*) Invitro proofofconcept demonstrated(†) Invivoefficacy model1 demonstrated Invivoefficacy model2 Clinical Comments Infection prophylaxis and treatment - Orthopaedics Thin films on devices for the controlled release of antibiotics Bactericidal thin films on percutaneous external fixator pins Peroperative tissue bed treatment MRSA infection treatment and control - General MRSA Pain treatment and control Post-surgical pain ←6 different models/studies Controlled release of biological molecules (BM) Controlled release of BMP-2 Controlled release of PDGF Scaffolds for tissue engineering (TE) Large volume bone tissue engineering with biological molecules (BM) Combined delivery of antibiotics & growth factors to treat infected TE reconstruction sites Wound dressings (WD) Diabetic Wound treatment Traumatic Brain Injury (TBI) Delivery of anti-proliferative drugs Controlled release of antiproliferative agents (Rapamycin) Thin films for drug eluting stents Other combination treatments Wound dressings for pain and infection control Targeted delivery cancer treatment
  • 79. Background • Methicillin resistant staphylococcus aureus infection has significantly increased (Matar et al. (2010), Rivera et al. (2011) » From 1999 through 2005, infections outside the lungs or blood tripled » MRSA strains account for >50% of all S. aureus strains causing clinical disease • Surgical site infection (SSI) » Treating SSI is complicated by how bacteria colonize implants » Bacteria adhere to implant surface and form a biofilm » High resistance of the biofilm to systemic antibiotic treatment
  • 80. Farnesol as an adjuvant to vancomycin • Natural quorum-sensing alcohol molecule • Antimicrobial activity against S. aureus biofilms and synergistic with vancomycin (Gomes et al. (2011)) • It probably damages the cell membrane and impairs ergosterol synthesis • Insoluble in water Water insolubility compromises the bio-availability of farnesol along with vancomycin at the site of infection in vivo Objective: To design an efficient therapeutic strategy which can deliver both antibiotic and an adjuvant simultaneously at the infection site in controlled fashion Bhattacharyya et al., (2014)
  • 81. In vitro bactericidal effect (MRSA) • Film with 10 wt% and 20 wt% vancomycin can reduce the MRSA growth by 10 and 102 fold • When 10 wt% vancomycin combined with 30 wt% farnesol MRSA growth reduced by 103 fold • When 20 wt% vancomycin is combined with 30 wt% farnesol, MRSA growth is completely suppressed (~106 -fold reduction compared to control) 100 101 102 103 104 105 106 Colonyformingunit(CFU) SG SGF(40) SGV(10) SGV(20)SGVF(10,30) SGVF(20,30)
  • 82. Working mechanism • Farnesol penetrates the biofilm and gains access to the bacterial cell • Farnesol accumulates in the cell membrane, increases the permeability and porosity of the biofilm and of the bacterial cell membrane • Allows more vancomycin to enter the bacterial cell with greater ease. Vancomycin binds to the cell wall where its normal mode of action results in cell death
  • 83. pipeline Conceptstage Invitro feasibilitytesting(*) Invitro proofofconcept demonstrated(†) Invivoefficacy model1 demonstrated Invivoefficacy model2 Clinical Comments Infection prophylaxis and treatment - Orthopaedics Thin films on devices for the controlled release of antibiotics Bactericidal thin films on percutaneous external fixator pins Peroperative tissue bed treatment MRSA infection treatment and control - General MRSA Pain treatment and control Post-surgical pain ←6 different models/studies Controlled release of biological molecules (BM) Controlled release of BMP-2 Controlled release of PDGF Scaffolds for tissue engineering (TE) Large volume bone tissue engineering with biological molecules (BM) Combined delivery of antibiotics & growth factors to treat infected TE reconstruction sites Wound dressings (WD) Diabetic Wound treatment Traumatic Brain Injury (TBI) Delivery of anti-proliferative drugs Controlled release of antiproliferative agents (Rapamycin) Thin films for drug eluting stents Other combination treatments Wound dressings for pain and infection control Targeted delivery cancer treatment Health care cost > $ 1,000,000,000 Prevention of infection ~ $ 1,000,000,000 Annual medical cost [NIH, CDC, IoM] ~ $ 5,000,000,000 Hospital stay cost: ~ 20 % less Global surgical pain control market ~ $ 6,000,000,000 An amputation every 30 seconds
  • 84. … Evert Schepers, KU Leuven, Belgium David Kohn, U Michigan Kevin Healy, UC Berkeley Tim Topoleski, U Maryland Elsie Effah, U Ghana, Accra, Ghana Charles Cohen, Gentis,Inc. Ahmed El-Ghannam, U North Carolina at Charlotte Michele Marcolongo, Drexel U Paul Bianco, Esq. (IP) Erick Santos, M.D. Will Lai, Exponent, Inc. Andres Garcia, Georgia Tech Mark Lee, Genentech Roche Treena Livingston Arinzeh, NJ Institute of Technology Helen Lu, Columbia U Jun Yao, Morphotek Inc. Rong Chen, Sichuan U, Chengdu … …. Kunio Ishikawa, Kyushu U, Japan Panjian Li, Renesola, China Qing-Qing Qiu , RTI Biologics George Toworfe, President, Flowers School of Technology & Management, UK Tonye Briggs, Progenitor Cell Therapy, Inc. … Shula Radin Haibo Qu Sanjib Bhattacharyya Acknowledgements
  • 85. Acknowledgements NIH DoD- CRMDP VA UCSC Christine Knabe Philipps University, Marburg, Germany Jonathan Garino Irving Shapiro Javad Parvizi Jefferson Univ., Philadelphia Sergio Turteltaub TH Delft, The Netherlands Ed Vresilovic Harvard Univ., Boston Rui Reis Univ. do Minho, Portugal David Devore Rutgers University