Types of industrial automation (pdf)

TYPES OF INDUSTRIAL
AUTOMATION
Sage Automation India
01 02
03 04
WHAT IS INDUSTRIAL AUTOMATION
As automation deals with the process of
creating technologies to speed up the
delivery of goods/services with minimum
human touch, Industrial Automation handles
control systems and machines to
manufacture faster with the help of robots
that can replace a human being.
Sage Automation India
WHAT ARE THE TYPES OF INDUSTRIAL AUTOMATION
FIXED INDUSTRIAL AUTOMATION
Flexible Industrial Automation
Its a fixed or rigid type
of automation.
Flexibility for product
changeovers.
Programmable Industrial Automation
Has a changeable
control program.
01
02
03
Sage Automation India
FIXED AUTOMATION
Rigid Processes
The sequence of processing operations
is fixed by the equipment configuration.
Repetitive Task
This form of automation is often used to execute
repetitive tasks with dedicated equipment in order to
improve production efficiency and throughput rates.
Unable To Modify
Once a fixed automation solution is setup, it is
challenging to modify the process or reconfigure the
equipment.
Example:
Examples of fixed automation are assembly lines in the
automotive industry.
Sage Automation India
PROGRAMMABLE AUTOMATION
01
This type of automation is best
for batches of products where the
instructions for the automated
system change over time
depending on which product is
being manufactured.
02
The control program can be
reprogrammed for each batch
with the given specifications and
the necessary processing tasks
and sequencing.
03
This is often used for medium
volumes but can also be used for
low or high volumes when
economics are justified. Industrial
robots are one of the example.
Time Saving Reprogrammable
Flexibility Reconfiguration
Sage Automation India
FLEXIBLE AUTOMATION
02
01
Soft Automation Time Saving Applications
Conveyance
Highly effective for
multiple product
changeovers
Eliminates the time
required to reconfigure
the equipment in
between batches.
Changeovers are
conveyed via control
system & occur quickly
and automatically.
CNC machines are an
example of flexible
automation.
02 02
Sage Automation India
HOW AUTOMATION IS CHANGING?
➔ Innovations create fresh surges of growth, especially in
Industrial Automation change is the only constant.
➔ When Relay logic needed a replacement in industrial
processes in the 1960s, programmable logic
controllers were invented by Dick Morley.
➔ The reason why PLCs became popular is that they
generated growth in applications, and they were more
reliable than relays, much easier to program and
growth was rapid especially in automobiles.
Sage Automation India
ROBOT REVOLUTION
➔ Industrial Robots are automated, reprogrammable, multipurpose industrial
assets that are used as an alternative to human labor in order to perform
deadly and repetitive tasks without human intervention.
➔ This trend is the future of automation. While we continue to establish new
technologies like IIoT, robots will be given the ability to implement such
technologies so that they start learning things on their own.
Sage Automation India
To Conclude:
With growing use of smartphones
and smart pcs, the manufacturing
sector needed an upgrade too, this
resulted in birth of a new version in
the sector - Industry 4.0.
Manufacturing has now done
through Industrial Internet of things.
Sage Automation India
THANKS, YOU’RE HALFWAY THERE
To connect with us, visit: Mail us:
gosageindia@gmail.c
om
Sage Automation India
1 de 10

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Types of industrial automation (pdf)

  • 1. TYPES OF INDUSTRIAL AUTOMATION Sage Automation India 01 02 03 04
  • 2. WHAT IS INDUSTRIAL AUTOMATION As automation deals with the process of creating technologies to speed up the delivery of goods/services with minimum human touch, Industrial Automation handles control systems and machines to manufacture faster with the help of robots that can replace a human being. Sage Automation India
  • 3. WHAT ARE THE TYPES OF INDUSTRIAL AUTOMATION FIXED INDUSTRIAL AUTOMATION Flexible Industrial Automation Its a fixed or rigid type of automation. Flexibility for product changeovers. Programmable Industrial Automation Has a changeable control program. 01 02 03 Sage Automation India
  • 4. FIXED AUTOMATION Rigid Processes The sequence of processing operations is fixed by the equipment configuration. Repetitive Task This form of automation is often used to execute repetitive tasks with dedicated equipment in order to improve production efficiency and throughput rates. Unable To Modify Once a fixed automation solution is setup, it is challenging to modify the process or reconfigure the equipment. Example: Examples of fixed automation are assembly lines in the automotive industry. Sage Automation India
  • 5. PROGRAMMABLE AUTOMATION 01 This type of automation is best for batches of products where the instructions for the automated system change over time depending on which product is being manufactured. 02 The control program can be reprogrammed for each batch with the given specifications and the necessary processing tasks and sequencing. 03 This is often used for medium volumes but can also be used for low or high volumes when economics are justified. Industrial robots are one of the example. Time Saving Reprogrammable Flexibility Reconfiguration Sage Automation India
  • 6. FLEXIBLE AUTOMATION 02 01 Soft Automation Time Saving Applications Conveyance Highly effective for multiple product changeovers Eliminates the time required to reconfigure the equipment in between batches. Changeovers are conveyed via control system & occur quickly and automatically. CNC machines are an example of flexible automation. 02 02 Sage Automation India
  • 7. HOW AUTOMATION IS CHANGING? ➔ Innovations create fresh surges of growth, especially in Industrial Automation change is the only constant. ➔ When Relay logic needed a replacement in industrial processes in the 1960s, programmable logic controllers were invented by Dick Morley. ➔ The reason why PLCs became popular is that they generated growth in applications, and they were more reliable than relays, much easier to program and growth was rapid especially in automobiles. Sage Automation India
  • 8. ROBOT REVOLUTION ➔ Industrial Robots are automated, reprogrammable, multipurpose industrial assets that are used as an alternative to human labor in order to perform deadly and repetitive tasks without human intervention. ➔ This trend is the future of automation. While we continue to establish new technologies like IIoT, robots will be given the ability to implement such technologies so that they start learning things on their own. Sage Automation India
  • 9. To Conclude: With growing use of smartphones and smart pcs, the manufacturing sector needed an upgrade too, this resulted in birth of a new version in the sector - Industry 4.0. Manufacturing has now done through Industrial Internet of things. Sage Automation India
  • 10. THANKS, YOU’RE HALFWAY THERE To connect with us, visit: Mail us: gosageindia@gmail.c om Sage Automation India