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Biogas - status quo in Germany  Michael Seiffert, Frank Scholwin  September 2011 Deutsches BiomasseForschungsZentrum gemeinnützige GmbH, Torgauer Str. 116, D-04347 Leipzig, www.dbfz.de
Content ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Basic aspects Advantages of biogas production decentralised energy supply diversification of agricultural income reduction of odour emission renewable energy –  CO 2 -reduction reliable energy supply reduction of CH 4 -emission  strengthening of rural infrastructure saving of mineral fertilizers
Basic aspects Provision pathways substrates return of fermentation residue biogas plant selling and trading gas grid ,[object Object],[object Object],[object Object],source: dena electricity (CHP) heat fuel
Status quo Germany Installed capacity Electrical power generation from biogas: 9,2 TWh el  (real), equals approx. 50% of power generation from biomass in total, respectively  2,9 % of German brutto electrical power generation 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009* Number of biogas plants 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Installed electrical capacity  [MWel] > 500 kWel > 70 to 500 kWel < 70 kWel install. el. power [MWel]
Status quo Germany Share of substrates n = 413
Biogas technologies Overview System Continuous  Discontinuous Category Continuous stirred-tank reactor (CSTR)  Plug flow digestor Batch/ Percolation Symbol Example Substrate characteristics  Liquid, 12% total solids Viscous, up to 40% total solids Solid, structured, stackable, humidification through sprinkling
Biogas technologies Continous stirred tank reactor
Biogas technologies Continous stirred tank reactor ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Biogas technologies Plug flow reactor
Biogas technologies Plug flow reactor ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Biogas technologies Batch/percolation
Biogas technologies Batch/percolation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Applications in the food industry Milk processing Waste water treatment plant and solid organic waste digestion Radeberg, 56000 t/a; Production of clean wastewater and fertilizer and energy
Applications in the food industry Chewing gum production Anaerobic waste water treatment at WRIGLEY, Poland, 600 m³/d Production of clean wastewater and gas for process heat supply
Waste water treatment in a brewery, Samara, 2500 m³/d Production of clean wastewater and gas for process heat supply Example from Germany Capacity : 500.000 hl/a beer Substitution  of fossil fuels for process heat supply with solid and liquid residues utilisation for biogas production Investment : 6,2 Mio € Annual result : 0,7 Mio € Methane produced :  7,9 Mio m³ Applications in the food industry Brewery
Applications in the food industry Potatoe processing Production of clean wastewater and green process heat Anaerobic waste water treatment at potato processing, Germany,  110 m³/d Example from Germany Capacity : 200.000 t/a potatos Substitution  of fossil electricity with waste water for biogas production Investment : 1,2 Mio € Annual result : 0,35 Mio € Methane produced :  0,9 Mio m³
Economics Investment costs ,[object Object],[object Object],[object Object],[object Object],[object Object],Installed electr. capacity [kW el ] Specific investment costs [€/kW el ]
Economics Operating costs ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Economics Annual total costs Source: Bundesmessprogramm II, FNR, 2009 Depreciation Base rate Purchase of energy crops Other direct costs Labor costs Maintenance contracts Other operating costs Relative annual expenditures [% of total costs]
Economics Production costs Source: Bundesmessprogramm II, FNR, 2009 Production costs for electrical energy [€/kWh el ] Electrical utilization ratio [%]
Economics Revenues ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],Latest trends   Biogas injection
Latest trends  Integration of bioethanol and biogas production Sources: Agraferm, 2010, Verbio AG, 2010
Summary ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Biogas production Status quo and prospects  German Biomass Research Centre Torgauer Straße 116  D-04347 Leipzig www.dbfz.de Dr.-Ing. Michael Seiffert [email_address] Prof. Dr.-Ing. Frank Scholwin [email_address]

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4.2 - "Biogas - status quo in Germany" - Michael Seiffert, Frank Scholwin [EN]

  • 1. Biogas - status quo in Germany Michael Seiffert, Frank Scholwin September 2011 Deutsches BiomasseForschungsZentrum gemeinnützige GmbH, Torgauer Str. 116, D-04347 Leipzig, www.dbfz.de
  • 2.
  • 3. Basic aspects Advantages of biogas production decentralised energy supply diversification of agricultural income reduction of odour emission renewable energy – CO 2 -reduction reliable energy supply reduction of CH 4 -emission strengthening of rural infrastructure saving of mineral fertilizers
  • 4.
  • 5. Status quo Germany Installed capacity Electrical power generation from biogas: 9,2 TWh el (real), equals approx. 50% of power generation from biomass in total, respectively 2,9 % of German brutto electrical power generation 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009* Number of biogas plants 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Installed electrical capacity [MWel] > 500 kWel > 70 to 500 kWel < 70 kWel install. el. power [MWel]
  • 6. Status quo Germany Share of substrates n = 413
  • 7. Biogas technologies Overview System Continuous Discontinuous Category Continuous stirred-tank reactor (CSTR) Plug flow digestor Batch/ Percolation Symbol Example Substrate characteristics Liquid, 12% total solids Viscous, up to 40% total solids Solid, structured, stackable, humidification through sprinkling
  • 8. Biogas technologies Continous stirred tank reactor
  • 9.
  • 10. Biogas technologies Plug flow reactor
  • 11.
  • 13.
  • 14. Applications in the food industry Milk processing Waste water treatment plant and solid organic waste digestion Radeberg, 56000 t/a; Production of clean wastewater and fertilizer and energy
  • 15. Applications in the food industry Chewing gum production Anaerobic waste water treatment at WRIGLEY, Poland, 600 m³/d Production of clean wastewater and gas for process heat supply
  • 16. Waste water treatment in a brewery, Samara, 2500 m³/d Production of clean wastewater and gas for process heat supply Example from Germany Capacity : 500.000 hl/a beer Substitution of fossil fuels for process heat supply with solid and liquid residues utilisation for biogas production Investment : 6,2 Mio € Annual result : 0,7 Mio € Methane produced : 7,9 Mio m³ Applications in the food industry Brewery
  • 17. Applications in the food industry Potatoe processing Production of clean wastewater and green process heat Anaerobic waste water treatment at potato processing, Germany, 110 m³/d Example from Germany Capacity : 200.000 t/a potatos Substitution of fossil electricity with waste water for biogas production Investment : 1,2 Mio € Annual result : 0,35 Mio € Methane produced : 0,9 Mio m³
  • 18.
  • 19.
  • 20. Economics Annual total costs Source: Bundesmessprogramm II, FNR, 2009 Depreciation Base rate Purchase of energy crops Other direct costs Labor costs Maintenance contracts Other operating costs Relative annual expenditures [% of total costs]
  • 21. Economics Production costs Source: Bundesmessprogramm II, FNR, 2009 Production costs for electrical energy [€/kWh el ] Electrical utilization ratio [%]
  • 22.
  • 23.
  • 24. Latest trends Integration of bioethanol and biogas production Sources: Agraferm, 2010, Verbio AG, 2010
  • 25.
  • 26. Biogas production Status quo and prospects German Biomass Research Centre Torgauer Straße 116 D-04347 Leipzig www.dbfz.de Dr.-Ing. Michael Seiffert [email_address] Prof. Dr.-Ing. Frank Scholwin [email_address]