Piping Technology General Presentation

Piping Technology & Products, Inc. • http://www.pipingtech.com
PIPING TECHNOLOGY
& PRODUCTS, INC.

PT&P’s Objective
 Provide unparalleled support, in-depth
collaboration and precise coordination
 Utilize our expertise and combined
strengths to reach common goals
 Persist in continuous improvement

Who is PT&P
 Piping Technology & Products, Inc.
and our wholly owned subsidiaries:
U.S. Bellows, Inc.
Sweco Fab, Inc.
Fronek Anchor Darling Enterprises, Inc.
Pipe Shields Inc.
 Manufacturers of a wide variety of high-quality,
competitively priced engineered products.

U.S. Bellows, Inc.
 Metallic Expansion Joints
 Thin-Wall and Thick-Wall
 Rectangular Expansion Joints
 Fabric Expansion Joints
 Slip-Type Expansion Joints
PIPING TECHNOLOGY & PRODUCTS, INC.
- Engineered Pipe Supports
- Variables, Constants, Big-tons
- Vibration Control Devices – Snubbers, Sway Struts
- Support Assembly Components – Clamps, misc. Hardware
- Pre-insulated Pipe Supports – Cryogenic/cold & Hot Applications
- Fabricated Pipe Shoes, Guides & Anchors
- Slide Bearing Plates
- Anchor Bolts, Embed Plates
IAS Certified, Member of MSS, SPED, APFA
Who is PT&P
Member of EJMAMember of EJMA
SWECO Fab, Inc.
 Pressure Vessels
 Pig Launchers/Receivers
 Spectacle/Line Blinds
 Instrument Supports
 ASME/Misc. Fabrication
ASME U-Stamp & R-StampASME U-Stamp & R-Stamp
Pipe Shields, Inc.
Insulated Pipe Supports
 Commercial & Light Industrial
 Heavy Industrial – Base
Mounted Types, Anchors
 Pipe Riser Clamps
ISO 9001-2008 CertifiedISO 9001-2008 Certified
Fronek A/D Ent., Inc.
 Hydraulic Snubbers
- Short & Adjustable Strut
 Mechanical Snubbers
 dynA/Damp Compensating
Strut
ASME Nuclear CertifiedASME Nuclear Certified


ASME U-Stamp

ASME R-Stamp

ASME NS Certified

EJMA Member
 ISO 9001:2008 Certified
 Minority Business Enterprise
(MBE) by City of Houston
 Houston Minority Business
Council (HMBC)
PT&P Certifications

PT&P History
 1975: Began doing stress analysis
 1978: Incorporated as Piping Technology & Products, Inc.
 1978: Developed constant load spring hanger design
 1986: Acquired SWECO Fab (ASME U-Stamp Shop)
 1988: Moved to Holmes Road plant
 1995: Acquired RM Mfg. (metallic expansion joints)
 1995: 100,000 sq. ft. expansion at Holmes Road
 1997: Acquired U.S. Bellows (metallic expansion joints)
 1999: 100,000 sq. ft. expansion at Holmes Road
 2001: Purchased additional 5 acres for future expansion
 2003: Launched Field services division
 2004: Acquired Fronek Group
 2007: ISO 9001:2000 Certification
 2007: Purchased additional 5 acres for expansion
 2009: ISO 9001:2008 Certification
 2011: Purchased facility/land and moved fabric expansion joint
operations

PT&P History – Milestones

 Over 700 Employees
Sales, Engineering, Office Administration, Manufacturing, Customer Service,
Marketing, Accounting, etc.
 Resources include 75 Engineers & Designers
4 Ph.D.’s
PT&P People

 Houston, Texas, USA
 450,000 square feet
covered shop space
 35 acre property
 Located near Port
of Houston for
convenient shipping
around the world
PT&P’s Manufacturing Facility

Major Customers

Robotic Welding Machine
New Features, Equipment and Projects

CNC Roller

New Foam Machine- 6x capacityof existing foam machines

Plasma Table

Magnetic Particle Testing Machine

Added 28,000 sq. ft. to
Facility across the street
Piping Technology& Products Expanded Fabrication—New Construction
 Added capacity for insulated
supports/Foam Machine
 Crane Capacity:
25 ft. under-hook

Piping Design Course
In Partnership with UH-
New and improved series on
Piping Design & Analysis is now being offered as an accredited course
through University of Houston’s College of Technology.
 Preliminary piping design
 A general overview of piping
 Factors which effect:
Overall Configuration
Initial Piping Layout
The total system
 Introductory Pipe stress analysis (flexibility concerns and other design considerations)
 How all those factors ultimately influence pipe support and pipe hanger design

Newer Version of the Pipe Support Design Software Completed and Active
PHDS Software

When designing specialty pipe supports or expansion joints, we can provide a 3D
print that allows our customer to assess the design before it is sent to our shop for
manufacturing.
Providing our customers with a 3D printed model will help them have a better
understanding of the product and it's functionality.
3D Printing

Customer Portal: Real-time tracking of your POs/Jobs/Projects

PT&P Products
Variable Springs
Variables Spring Hangers
External Travel Stops B-Type SpringSpecially Designed Variables for Large Loads

PT&P Products
Big Ton Springs
Big Ton T Upthrust Constants
Big Ton D Upthrust Constants
Big Ton Spring

PT&P Products
Big Ton Springs
Big Ton Springs

PT&P Products
Big Ton Springs
Big Tons 120,000 lb. Load for Large Diameter Elbow

Mega Ton – Custom Big Ton Spring
Mega Ton Spring with 15 Individual Coils, each with a
50,000 lb. load Capacity – Complete Assembly to have
an installed load of 625,252 lb.

U-Type Constant with 46" of TravelSpecially Designed Constants for Large Loads
PT&P Products
Constants
Horizontal Upthrust Constant for
93,000 lb. Load

PT&P Products
Constants
Upthrust Constants Installed at Petrochemical Plant in Canada

PT&P Products
Horizontal Traveler
Single Horizontal Traveler
20,000 lb. Dual Horizontal Traveler

PT&P Products
Mechanical , Spring & Hydraulic Snubbers
Hydraulic Snubbers
Mechanical SnubbersMechanical Snubbers
9-inch travel Spring Loaded Sway Brace

PT&P Products
Support Assembly Components
Hold-Downs Heavy duty 42" Diameter Alloy Yoke Clamp
Support Assembly

72” Diameter Cryogenic Support Polyurethane Foam Supports
Hot ShoePolyurethane Foam Cold Shoe
PT&P Products
Pre-insulated Pipe Shoes

PT&P Products
Pre-insulated Pipe Shoes
Injection-Molded Anchors for Cryogenic Applications
Cold Shoe Anchors Stainless Steel Shoes with Permali

PT&P Products
Slide Plates
PTFE, 25% Glass Filled, Slide Plates
1/2" Thick Graphite Bolted to the Bottom Shoe
Bronzphite®
Marinite ® Slide Plate
Stainless Steel

78" I.D. Thick Wall Flanged and Flued Head Expansion
Joint
Tied Universal Expansion Joint
Expansion Joint Division
Single Metallic Expansion Joints

24" Inline Pressure Balanced Expansion Joint47.25" Universal Expansion Joint with SB-443
(Inco. 625) Round Corners Bellows

54" Pressure Balanced Elbow
Expansion Joint
8" Single Expansion Joint for
Emergency Shutdown
66" Metallic Tied Universal
Expansion Joint

55’ Long by 14’ 6” Wide Rectangular Metallic Expansion Joint

128" x 229" Rectangular Fabric Expansion Joint with a Three Layer Belt

36" Diameter Double-Hinged Refractory Lined
Expansion Joint

Vessel
Embed Plates
Conical Strainer
ASME/Misc. Fabrication Division
Spectacle Blinds
Structural Supports

Cajamarca, Peru
Embed Plates Ready to ShipFlat Embed Plates for
Grizzly Feeder Opening
Close up View of Embeds
150 Special Embed Plate Pieces
Designed and Manufactured for Gold
Mines in Cajamarca, Peru

Structural Pipe Hangers with Megalug® Pipe Attachments

Bellmouth Reducers
Pig Launcher
Anchor Bolts

Inventory & Stocking Capacity
 > 30,000 spring coils
 > 1 million Lb. of standard items
 Full year supply of beam, angle, plates, rods…etc.
At Piping Technology & Products, we stock:

 Engineering and Design
Piping, pipe support and
structural design
3D modeling technology
Pipe Stress Analysis
 ANSYS
Finite Element Analysis
 Special stress/thermal problems
 Pro/E for 3-D Part Design
 ANSYS for Mesh Generation
+ Analysis + Results Analysis
Field Testing
Value-Added Services
Engineering & Design

Engineering Department
Technical Capabilities – 3D Modeling

3D Printing - Rapid prototyping
 Provide us with an image of a 3D model
 That same 3D model is printed
 Evaluate the design before it’s sent to
manufacturing!
Example of a 3D Model The Same 3D Model Printed

Technical Capabilities – Finite Element Analysis
 Design Pressure: 750 PSIG at 275°F
 Design Pressure Thrust: 804,242 lb.
 Hydro-Test Pressure Thrust: 1,500,000 lb.
Gimbal Expansion Joint Prior to ShippingGimbal Stress Analysis
36" Gimbal Expansion Joints

Engineering Department
PHDS
It’s as easy as point, click and print!

Information System
EDI – Electronic Data Interchange
 Tags, quantities
 Priced packing lists
 Drawings (electronic transmittal)
 Scheduling/shipping updates

Value-added Services
On-site Field Services
 On-site installation guidance
 On-site inspection/maintenance of pipe supports
 On-site snubber inspection
 A system of stock Standard Items
 “On-call” engineering team
 Available 24x7

Web-based Emergency Services
PT&P’s “On-call” engineering team guarantees a response time of 30 minutes

Friday, 5:30pm
Saturday
Sunday
24x7 Emergency Service for a 48" Expansion Joint

Cold Shoe Testing Constant Testing
Marinite Slide Plate Testing
Spring Load Testing
Anchor Shoe Testing
Product Testing/Quality Control

Partnerships/Stocking Standards
 PT&P can partner to develop and optimize Pipe
Supports Standard across projects and offices
 Benefits:
Automated material take-off.
Free storage
Instant turnaround
Standard blanket pricing agreement
Optimize work processes
 Reduced the process of determining material requirements
and releasing a job to the shop
 EDI, Line Item Tracking Reports

Safety First at PT&P
Piping Technology & Products, Inc. strives to provide a
safe and healthful workplace by subscribing to these
principles:
 All accidents are preventable through implementation of effective
safety and health control policies and procedures.
 Safety and health controls are a major part of our daily work.
 Accident prevention is good business. It increases productivity and
minimizes human suffering.
 Management is responsible for providing a reasonable and safe
workplace for employees.
 Employees are responsible for following safe work practices,
company rules, and for preventing accidents and injuries.
 Management must monitor company safety performance, working
environment and conditions to ensure that safety objectives are
achieved.
 Our safety program requires the participation of all employees—to
improve safety awareness, and to prevent accidents and injuries.

Weekly Safety Meetings with
Each of the Individual
Company Departments
Wide and Clean Aisles to Safely Move through the Shop

 Follow safety rules and procedures exactly,
and ask questions if job is not understood
 Be responsible for his/her own safety and the
safety of other employees.
 Report all injuries/incidents to the supervisor or
safety with in 24 hours no matter how minor.
 Regard safety as an important part of getting
your job done.
Everyone who has agreed to work for Piping
Technology & Products, Inc. implicitly agrees to:

Partnerships/Alliances
 ExxonMobil
 Bechtel Corporation
PT&P is Bechtel’s Global and Regional MPAG supplier
 Kellogg Brown & Root
PT&P has long stocked Kellogg standard shoes and supports
 Jacobs Engineering
PT&P has a strategic alliance with Jacobs Engineering
 Foster Wheeler
 Shell Oil
 BP-Global
 Union Carbide – Dow Chemical
 Calpine
PT&P has a successful alliance relationship with Calpine
 G.E. Energy

Accomplishments – Awards
 Highest Consistent
Performance Balance of Plant
Piping Materials Award from
Bechtel (10,000 supports;
98.8%)
 Perfect Score of 100% on
Calpine’s Monthly Alliance
Quality Performance (3
consecutive periods)

Recent/Current Projects
 Bechtel
Anglola LNG, Motiva Refinery, Edwardsport
Duke Power, Mountainview & Springerville
Power Projects, SonaHess, Egypt LNG 1 & 2,
Equatorial Guinea LNG 1 & 2, Atlantic LNG 1
2 3 & 4, Borger Coker Plant, Sabine Pass
LNG 1 & 2, AGD 2, OGD3, Iceland Alumina
Smelter, Trinidad LNG 1 2 3 & 4, Scotford,
Petrotrin, Wood River, Keystone, Reliance-
Jamnagar, Shell USLD, Mountainview,
Cottonwood, Redbud, Magnolia, La Rosita,
Araucaria, Wagner, Hsin Tao, Delta, Red
Hills, Qinshan Nuclear, Gregory
 Alstom Power
Santee Cooper, Spurlock, Port Washington,
Metca, Castejon, Gissi, Aluar, Alunorte,
Astoria, BP Toledo, Cartagena, BP Cooper,
Becanover, Haynes, La Laguna, Malaga,
Spruce
 Calpine
Morgan, Decatur, Acadia, Calgary,
Washington Parish, Fremont, Pastoria,
Osprey, Columbia, Metcalfe, Riverside,
Rocky Mountain, Otay Mesa, Oneta, Mankato
 Black and Veatch
BVZ JK Spruce 2, BVZ West County 1, 2 & 3,
Allegheny - 3,4 & 5, St. Joseph, BVZ – Rio
Nogales, NCPP, Turkey Point, Weston,
Manatee, Nebraska (OPPD), Martin, Port
Westward, Weston 4, DP&L, Beaumont, BOC
Mexico, Oxychem
 CB&I
Cove Point LNG, Elba Island LNG
 Jacobs
Valero Aruba, BP Whiting, TX City,
Cherry Point, Marathon
 Hitachi
Tula, Tarahan
 ABB Lummus
C4 Project in Port Arthur
 Aker Kvaerner
Adriatic LNG, Cameron LNG
 Shaw Power
Shaw Energy & Chemicals, CLECO
Rodemacher Unit #3, Shaw Group
Marathon, Shaw Group Mirant: Morgan
Town, Dickerson and Chalk Point
 Foster Wheeler
Valero Project, Entergen Power, Flint
Hills, Chevron, Exxon Mobile
 UOP
CCR Unit, Valero, Ultramar,
Petroindustrial
 IHI
Sandy Creek-TX

Recent/Current Projects
 Teton Industrial
Utah Power Plant
 KBR
Sonatrach-Skikda, Saudi Kayan, ShellOP2,
Trinidad Ammonia, Chad project, SASOL
Superflex Cracker South Africa, EBIC
Ammonia, Escravos GTL Nigeria
 Fluor Daniel
Mogas Projects - Baytown & Baton Rouge
 Duke Fluor Daniel
Scherds Plant, Reliant Energy, Jasper Power
 Casy Industrial
Lee County WTE Expansion
 Halliburton Group
Sasol, Conoco - Belnak
 Worley Parsons
Santee Cooper, Exxon Mobil
 TOYO
IOCL Paradip Refinery-India, Angola LNG
 Zachry
Zachry Industrial Nuaces Bay, Zachry Barney
Davis
 Kansas City Light & Power
IATAN
 Black Hills Power
Wygen 3, Unit 5
 Samsung
Petrotrian, IBN-Zahar, Saudi Arabia
PP Project
 Technip
Freeport LNG
 Work Power
Buck Station, Dan River, Richmond,
Harry Allen, Apex and Front Range
 SNC Lavalin
Canaport LNG
 Mustang Engineering
BP Thunderhorse, Atlantis, Holstein,
Coffeyville
 Nooter Eriksen
Port Dickson – Malaysia, Songkhla –
Thailand, Highbridge - Wisconsin
 Shaw Stone & Webster
Petro China, BASF-FINA, ULSD
 TEI
Georgia Power
 Exxon Mobil
BMS-SPT, Olefin Recovery Project
 WANZEK
Sprit Wood Station

Benefits of PT&P
 450, 000 sq. ft. covered shop space
 Large inventory
 Hanger & support standardization
 Cutting edge technology
 Partnering experience
 Combined industry experience
 Quality
 Management & financial stability
 Competitive pricing

Thank You
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