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PiLog
For Niche IT Business Solutions



           For Niche IT Business Solutions
            Copyright Pi-Log (Pty) Ltd
Agenda
 Master Data
 Warehouse Cleanup Methodology and Roadmap
 Before and After
 Questions




                       For Niche IT Business Solutions
                        Copyright Pi-Log (Pty) Ltd
ERP System Dynamics
           Finance/                                      Human
           Control                                      Resources
             FICO                                          HR

 Project                                                         Materials
Systems                                                         Management
  PS                                                                MM
                      MASTER DATA

                       ITEM Master
Logistics
                                                                  Production
   LE                 ASSET Master                                 Planning
                    VENDOR Master…                                   PP
                         etc

     Plant                                                 Sales &
  Maintenance                                            Distribution
        PM                                                   SD

                         For Niche IT Business Solutions
                           Copyright Pi-Log (Pty) Ltd
Influence of Item Master on other Modules
    Financial Module
     Assist with Maverick and other
                                                                                Maintenance Module
      “where spend” analysis                                                       Bill of Materials
     Linked with cost allocation                                                  Serial control of Rotable
      centers                                                                       equipment
                                                                                   Assist with Job card costing
                                                                                   Integrated Parts list from OEM
    Procurement Module                                                             Linking of Drawings
      Purchase Req and Orders                                                     Reference Documents
      Contracts                                                                   Images
      Direct material v Stock Items   ITEM NUMBER AND
      Vendor management                ALL ITS LINKED
      Correct procurement                                                     Config & Doc Module
                                        DESCRIPTIONS
                                                                                 Possession of equipment as
                                                                                  defined in “plant” Structures
    Inventory Module                                                             Part numbers and descriptions of
                                                                                  end use equipment
      Linking of multiple Suppliers
      Linking of Multiple OEM
      Stock Optimisation                                Other Catalogue Functions
      Batch control
                                                             Assigned Object / Qualifiers as template to each
      Availability of stock and
                                                              group
       Service levels
                                                             Standardise all values like UOM, material, Suppliers,
      Receiving and Inspections
                                                              attributes values and abbreviations
      Duplicates and commonality
                                                             Link other codes like UNSPSC, NATO etc.



                                       For Niche IT Business Solutions
                                        Copyright Pi-Log (Pty) Ltd
Heart Of The ERP

P
R
    ITEM NUMBER (ERP ITEM MASTER NO)
O
C
U
R
E
                 SUPPLIERS
M
E
N
T
              SUPPLIER PART NUMBER

D
E
T         MANUFACTURING PART NO (OEM)
A
I
L

       BRAND NAME
                 For Niche IT Business Solutions
                  Copyright Pi-Log (Pty) Ltd
Most Important Master Data Objective



   THE ABILITY TO GET
  INFORMATION THAT IS
RELEVANT AT THE MOMENT
    THAT WE NEED IT




                 For Niche IT Business Solutions
                  Copyright Pi-Log (Pty) Ltd
Master Data Benefits

                          schemas          spec’s
      equip lists

  P&ID
                                                                               that is complete, reliable, accurate and
                                                              DATA
      bom’s                                                                    timely
                    inventory
                                    mr
                                               sr            when
                       perf
preventative           hist                             integrated turns
                                         stock levels
   maint                                                       to                     that when easily accessed in the
                                                                                      required form at the right time
       shut
                         critical                       INFORMATION
                         spares              vendor
      downs                               performance        provides

         Appropriate stock levels ?                                                     regarding what is happening and
         Maintenance schedules ?                        KNOWLEDGE                       why it is happening

                                                            which leads
    Improved Raw Material Selection                             to
                                                                                  to solve operating problems, improve
     Improved Process Operations
      Improved Strategic Sourcing                                                 operations and make better operating and
        Reduced time to Operate                           WISDOM                  business decisions



                                                        For Niche IT Business Solutions
                                                         Copyright Pi-Log (Pty) Ltd
COST of Master Data




Cost

                              OPTIMUM


                             Threshold for
       Under Specified Maintenance/Purchasing            Over Specified


                   Level of Master Data Detail


                           For Niche IT Business Solutions
                            Copyright Pi-Log (Pty) Ltd
Warehouse Roadmap to Success
                     Step 4                           Step 5
      Step 3
                  Link Items to                   Counting &      Step 6
     Naming
                    new Bins                      Labeling of
  Convention &                                                   Catalogue
   Labeling of                                   Items in Bin   Each Item in
  Bin and Bay’s                                                 Item Master


 Step 2                                                             Step 7
Removal of                                                          Capture
 Obsolete
                                                                 images and
                                                                     link to
  Items                                                          selected Items


                                                                     Step 8
  Step 1
                                                                    Identify
 Optimize
                                                                   Duplicates
Warehouse
                                                                   and Merge
 Capacity
                                                                     items

                           For Niche IT Business Solutions
                              Copyright Pi-Log (Pty) Ltd
Optimize Warehouse Space




                     For Niche IT Business Solutions
                      Copyright Pi-Log (Pty) Ltd
Removal of Obsolete Items




                      For Niche IT Business Solutions
                       Copyright Pi-Log (Pty) Ltd
Naming Convention & Labeling of Bin and Bay’s




                       For Niche IT Business Solutions
                        Copyright Pi-Log (Pty) Ltd

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02 mda middle east - part 1

  • 1. PiLog For Niche IT Business Solutions For Niche IT Business Solutions Copyright Pi-Log (Pty) Ltd
  • 2. Agenda  Master Data  Warehouse Cleanup Methodology and Roadmap  Before and After  Questions For Niche IT Business Solutions Copyright Pi-Log (Pty) Ltd
  • 3. ERP System Dynamics Finance/ Human Control Resources FICO HR Project Materials Systems Management PS MM MASTER DATA ITEM Master Logistics Production LE ASSET Master Planning VENDOR Master… PP etc Plant Sales & Maintenance Distribution PM SD For Niche IT Business Solutions Copyright Pi-Log (Pty) Ltd
  • 4. Influence of Item Master on other Modules Financial Module  Assist with Maverick and other Maintenance Module “where spend” analysis  Bill of Materials  Linked with cost allocation  Serial control of Rotable centers equipment  Assist with Job card costing  Integrated Parts list from OEM Procurement Module  Linking of Drawings  Purchase Req and Orders  Reference Documents  Contracts  Images  Direct material v Stock Items ITEM NUMBER AND  Vendor management ALL ITS LINKED  Correct procurement Config & Doc Module DESCRIPTIONS  Possession of equipment as defined in “plant” Structures Inventory Module  Part numbers and descriptions of end use equipment  Linking of multiple Suppliers  Linking of Multiple OEM  Stock Optimisation Other Catalogue Functions  Batch control  Assigned Object / Qualifiers as template to each  Availability of stock and group Service levels  Standardise all values like UOM, material, Suppliers,  Receiving and Inspections attributes values and abbreviations  Duplicates and commonality  Link other codes like UNSPSC, NATO etc. For Niche IT Business Solutions Copyright Pi-Log (Pty) Ltd
  • 5. Heart Of The ERP P R ITEM NUMBER (ERP ITEM MASTER NO) O C U R E SUPPLIERS M E N T SUPPLIER PART NUMBER D E T MANUFACTURING PART NO (OEM) A I L BRAND NAME For Niche IT Business Solutions Copyright Pi-Log (Pty) Ltd
  • 6. Most Important Master Data Objective THE ABILITY TO GET INFORMATION THAT IS RELEVANT AT THE MOMENT THAT WE NEED IT For Niche IT Business Solutions Copyright Pi-Log (Pty) Ltd
  • 7. Master Data Benefits schemas spec’s equip lists P&ID that is complete, reliable, accurate and DATA bom’s timely inventory mr sr when perf preventative hist integrated turns stock levels maint to that when easily accessed in the required form at the right time shut critical INFORMATION spares vendor downs performance provides Appropriate stock levels ? regarding what is happening and Maintenance schedules ? KNOWLEDGE why it is happening which leads Improved Raw Material Selection to to solve operating problems, improve Improved Process Operations Improved Strategic Sourcing operations and make better operating and Reduced time to Operate WISDOM business decisions For Niche IT Business Solutions Copyright Pi-Log (Pty) Ltd
  • 8. COST of Master Data Cost OPTIMUM Threshold for Under Specified Maintenance/Purchasing Over Specified Level of Master Data Detail For Niche IT Business Solutions Copyright Pi-Log (Pty) Ltd
  • 9. Warehouse Roadmap to Success Step 4 Step 5 Step 3 Link Items to Counting & Step 6 Naming new Bins Labeling of Convention & Catalogue Labeling of Items in Bin Each Item in Bin and Bay’s Item Master Step 2 Step 7 Removal of Capture Obsolete  images and link to Items selected Items Step 8 Step 1 Identify Optimize Duplicates Warehouse and Merge Capacity items For Niche IT Business Solutions Copyright Pi-Log (Pty) Ltd
  • 10. Optimize Warehouse Space For Niche IT Business Solutions Copyright Pi-Log (Pty) Ltd
  • 11. Removal of Obsolete Items For Niche IT Business Solutions Copyright Pi-Log (Pty) Ltd
  • 12. Naming Convention & Labeling of Bin and Bay’s For Niche IT Business Solutions Copyright Pi-Log (Pty) Ltd