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Selecting the appropriate
antioxidant for PVC cable
Cable 2014, Cologne
Perstorp contributes to a better more sustainable world by delivering
innovative chemical solutions
Table of Contents
Introduction to Perstorp
Perstorp in the PVC industry
Perstorp plasticiser
– Investment
– Product tree
– Segment
Antioxidant
–Choice of antioxidants
–Application properties
New plasticiser – Pevalen™ a Polyol ester
Summary
Perstorp in brief
 World leader in several sectors of the specialty chemicals market
 Pioneer in formalin chemistry, plastics and surface materials
 Perstorp was formed in 1881, over 130 years of winning formulas
 Since December 2005 controlled by PAI partners,
a leading European private equity company
 Annual turnover of more than 10 billion SEK
in 2012
 About 1,500 employees in 22 countries
 Production plants in Europe, Asia and
North America
 Sales offices in all major markets
Perstorp in the PVC industry
 Perstorp is a fully integrated plasticiser producer based on the west
coast of Sweden since 1980’s
 Perstorp exited the DOP business in 2012
 Storage facilities in UK, Belgium, Germany and Portugal to serve
Europe
 Focus on European market and sustainable growth
 Member of ECPI, VinylPlus and founding member of PlasticiserPlus
Perstorp believes in plasticisers
 Perstorp is making its largest investment in history
 Based on our own technology and backwardly integrated in raw materials
 It will be on stream in Q1 2015
 Two plasticizers in the product tree, EmolteneTM 100 and PevalenTM
 This investment will increase the production by 150 000 MT
EmolteneTM 100 PevalenTM
Investment for a more
sustainable future
Versatile general
PVC plasticiser
 Established C10 (DPHP) GP plasticiser
 Excellent versatility and flexibility
 Expands lifespan of end products
 High technical performance,
with tough outdoor resistance
High performance
polyolester plasticiser
 Highly efficient in providing
softness
 Easy to process and use
 Low volatility ensuring no VOC and
consistent properties
 New capacity for
Valeraldehyde and
its derivatives
 Strengthen our
production platform
 Fully integrated an
secure supply chain
 Ability to offer
competitive and
safe products
Innovative
plasticiser
for sensitive
applications
Flexible,
versatile
& safe
Emoltene™ 100 and Pevalen™
focus on different markets
Emoltene™ 100 - Durable applications
– Wire and cables
– Films & sheets e.g. roofing membranes, pool
and pond liners
– Coated fabrics; e.g. tarpaulins
– Automotive interiors
Pevalen™ - Sensitive applications
– Coated fabrics; e.g. table cloths, protective
clothing
– Films & sheets; e.g. office materials, furniture
foils
– Flooring; e.g. public buildings, hospitals,
domestic
– Plastisols; e.g. wall paper, toys
– Moulded parts; e.g. grips, hoses
Three key segments where
Emoltene™ 100 is favorable for use
CABLES & WIRES AUTOMOTIVE INTERIOR
Low volatility and high UV
resistance with C10
plasticiser
Well accepted for PVC cables
at all major users
Low volatility/migration of
C10 plasticisers secures long
life span required
Plasticized PVC not easy
substituted for this industry
due to the advantage PVC
has vs. other polymers
FILM AND SHEETS
Low volatility of C10
plasticisers secures long life
span required
Plasticized PVC good UV
stability and outdoor
resistance
C9 C9 C10 C13 TOTM
C8 C9 C9 C10 C13
The C10, Emoltene 100, covers wide cable classifications
Volatiltiy affects the choice of plasticiser
Wall thickness affects diffusion (volatility)
plasticiser Selection Cable Insulation
Temperature
Wall
Thickness
Antioxidant
Why use antioxidants?
 PVC cable compounds operating at elevated temperatures
 Antioxidants are added to the polymer formulation to
prevent cable degradation
 Extended product lifetime using antioxidants
 Preserve mechanical and electrical properties
 Plasticiser can be supplied using dissolved antioxidant
– This aids dispersion of the antioxidant in the compound
Antioxidant
Selection
 The selection of long-term thermal stabilizers includes
– Phenolic
– Aminic
– Thioesters
– Metal deactivators
– Antiozonants
Antioxidant performance
Important to test in application
 Range of concentrations in specific formulation
 Different sources of raw materials might affect antioxidant performance
 Various antioxidants interact differently with the other ingredients
 Different responses to different test conditions
Antioxidant
Traditional
 BPA
– Bisphenol A
Performance – pros and cons
 BPA
– Pressure on usage due to its classification
+ Very efficient antioxidant
Antioxidant
Alternative
 Irganox 1076
– Sterically hindered phenolic structure
– Octadecyl-3-(3,5-di-tert.butyl-4-hydroxyphenyl)-propionate
Performance – pros and cons
 Irganox 1076
+ In general good properties
– Compatility issues with antioxidants
in the stabiliser package
Compatibilty
Unaged
Moisture
+heatQUV
 Reference (1st) column based on BPA
 Each column represents formulation with different combinations of antioxidants and
stabiliser package
 Each row represents one testing condition
Conclusion: Irganox 1076 works well in general but might have compatilibility issues in
certain formulations
Antioxidant
Alternative
 Topanol CA-SF
– High molecular weight phenolic antioxidant
– 1,1,3-Tris(2-methyl-4-hydroxy-5-t-butylphenyl)butane
Performance – pros and cons
 Topanol CA-SF
+ High efficiency
+ No known issues
Thermostability
Stab 1 + AO Thermostability (min)
0.25 % BPA 101
0.1 % Topanol CA-SF 95
0.25 % Topanol CA-SF 105
0.1 % Irganox 1076 94
0.25 % Irganox 1076 99
 Measured as dehydrochloronation
Thermal stability
 After heat ageing at 120°C
Emoltene™ 100 TOP + stabiliser 1
Emoltene ™ 100 TOP + stabiliser 2
Elongation at break
 After heat ageing at 120°C
Emoltene™ 100 TOP + stabiliser 1
Emoltene ™ 100 TOP + stabiliser 2
EmolteneTM PevalenTM
Investment for a more
sustainable future
Versatile general
PVC plasticiser
Improves properties of vinyl
Excellent versatility and flexibility
Expands lifespan of end products
High technical performance,
with tough outdoor resistance
High performance
polyolester plasticiser
Highly efficient in providing softness
Easy to process and use
Low volatility ensuring no VOC and
consistent properties
Excellent outdoor durability
New capacity for
Valeraldehyde and
its derivatives
Strengthen our
production platform
Fully integrated an
secure supply chain
Ability to offer
competitive and
safe products
Innovative
plasticiser
for sensitive
applications
Flexible,
versatile
& safe
Pevalen™ -Unique product performance
Key advantages
 Unique combination of low volatility and high plasticizing efficiency
 High PVC compatibility
79
80
81
82
83
84
85
86
87
88
0 5 10 15 20 25
Hardness(ShoreA)
Volatility (% lost)
Effciency
DINCH
DINP
DOP
DOTP
Pevalen™
Summary
 Perstorp is a reliable supplier of Emoltene™ 100, the
major type of plasticiser for cable and wire
 Many aspects to consider when selecting antioxidants
 Perstorp choses two antioxidants for Emoltene™ 100,
Topanol CA-SF and Irganox 1076
 Perstorp is an innovative company developing a
polyolester plasticiser - Pevalen™
Thank You for your attention!
Anders Magnusson
Market Development Manager
anders.magnusson@perstorp.com
Perstorp Group

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Perstorp - Selecting the appropriate antioxidant for PVC cable

  • 1. Selecting the appropriate antioxidant for PVC cable Cable 2014, Cologne Perstorp contributes to a better more sustainable world by delivering innovative chemical solutions
  • 2. Table of Contents Introduction to Perstorp Perstorp in the PVC industry Perstorp plasticiser – Investment – Product tree – Segment Antioxidant –Choice of antioxidants –Application properties New plasticiser – Pevalen™ a Polyol ester Summary
  • 3. Perstorp in brief  World leader in several sectors of the specialty chemicals market  Pioneer in formalin chemistry, plastics and surface materials  Perstorp was formed in 1881, over 130 years of winning formulas  Since December 2005 controlled by PAI partners, a leading European private equity company  Annual turnover of more than 10 billion SEK in 2012  About 1,500 employees in 22 countries  Production plants in Europe, Asia and North America  Sales offices in all major markets
  • 4. Perstorp in the PVC industry  Perstorp is a fully integrated plasticiser producer based on the west coast of Sweden since 1980’s  Perstorp exited the DOP business in 2012  Storage facilities in UK, Belgium, Germany and Portugal to serve Europe  Focus on European market and sustainable growth  Member of ECPI, VinylPlus and founding member of PlasticiserPlus
  • 5. Perstorp believes in plasticisers  Perstorp is making its largest investment in history  Based on our own technology and backwardly integrated in raw materials  It will be on stream in Q1 2015  Two plasticizers in the product tree, EmolteneTM 100 and PevalenTM  This investment will increase the production by 150 000 MT
  • 6. EmolteneTM 100 PevalenTM Investment for a more sustainable future Versatile general PVC plasticiser  Established C10 (DPHP) GP plasticiser  Excellent versatility and flexibility  Expands lifespan of end products  High technical performance, with tough outdoor resistance High performance polyolester plasticiser  Highly efficient in providing softness  Easy to process and use  Low volatility ensuring no VOC and consistent properties  New capacity for Valeraldehyde and its derivatives  Strengthen our production platform  Fully integrated an secure supply chain  Ability to offer competitive and safe products Innovative plasticiser for sensitive applications Flexible, versatile & safe
  • 7. Emoltene™ 100 and Pevalen™ focus on different markets Emoltene™ 100 - Durable applications – Wire and cables – Films & sheets e.g. roofing membranes, pool and pond liners – Coated fabrics; e.g. tarpaulins – Automotive interiors Pevalen™ - Sensitive applications – Coated fabrics; e.g. table cloths, protective clothing – Films & sheets; e.g. office materials, furniture foils – Flooring; e.g. public buildings, hospitals, domestic – Plastisols; e.g. wall paper, toys – Moulded parts; e.g. grips, hoses
  • 8. Three key segments where Emoltene™ 100 is favorable for use CABLES & WIRES AUTOMOTIVE INTERIOR Low volatility and high UV resistance with C10 plasticiser Well accepted for PVC cables at all major users Low volatility/migration of C10 plasticisers secures long life span required Plasticized PVC not easy substituted for this industry due to the advantage PVC has vs. other polymers FILM AND SHEETS Low volatility of C10 plasticisers secures long life span required Plasticized PVC good UV stability and outdoor resistance
  • 9. C9 C9 C10 C13 TOTM C8 C9 C9 C10 C13 The C10, Emoltene 100, covers wide cable classifications Volatiltiy affects the choice of plasticiser Wall thickness affects diffusion (volatility) plasticiser Selection Cable Insulation Temperature Wall Thickness
  • 10. Antioxidant Why use antioxidants?  PVC cable compounds operating at elevated temperatures  Antioxidants are added to the polymer formulation to prevent cable degradation  Extended product lifetime using antioxidants  Preserve mechanical and electrical properties  Plasticiser can be supplied using dissolved antioxidant – This aids dispersion of the antioxidant in the compound
  • 11. Antioxidant Selection  The selection of long-term thermal stabilizers includes – Phenolic – Aminic – Thioesters – Metal deactivators – Antiozonants
  • 12. Antioxidant performance Important to test in application  Range of concentrations in specific formulation  Different sources of raw materials might affect antioxidant performance  Various antioxidants interact differently with the other ingredients  Different responses to different test conditions
  • 13. Antioxidant Traditional  BPA – Bisphenol A Performance – pros and cons  BPA – Pressure on usage due to its classification + Very efficient antioxidant
  • 14. Antioxidant Alternative  Irganox 1076 – Sterically hindered phenolic structure – Octadecyl-3-(3,5-di-tert.butyl-4-hydroxyphenyl)-propionate Performance – pros and cons  Irganox 1076 + In general good properties – Compatility issues with antioxidants in the stabiliser package
  • 15. Compatibilty Unaged Moisture +heatQUV  Reference (1st) column based on BPA  Each column represents formulation with different combinations of antioxidants and stabiliser package  Each row represents one testing condition Conclusion: Irganox 1076 works well in general but might have compatilibility issues in certain formulations
  • 16. Antioxidant Alternative  Topanol CA-SF – High molecular weight phenolic antioxidant – 1,1,3-Tris(2-methyl-4-hydroxy-5-t-butylphenyl)butane Performance – pros and cons  Topanol CA-SF + High efficiency + No known issues
  • 17. Thermostability Stab 1 + AO Thermostability (min) 0.25 % BPA 101 0.1 % Topanol CA-SF 95 0.25 % Topanol CA-SF 105 0.1 % Irganox 1076 94 0.25 % Irganox 1076 99  Measured as dehydrochloronation
  • 18. Thermal stability  After heat ageing at 120°C Emoltene™ 100 TOP + stabiliser 1 Emoltene ™ 100 TOP + stabiliser 2
  • 19. Elongation at break  After heat ageing at 120°C Emoltene™ 100 TOP + stabiliser 1 Emoltene ™ 100 TOP + stabiliser 2
  • 20. EmolteneTM PevalenTM Investment for a more sustainable future Versatile general PVC plasticiser Improves properties of vinyl Excellent versatility and flexibility Expands lifespan of end products High technical performance, with tough outdoor resistance High performance polyolester plasticiser Highly efficient in providing softness Easy to process and use Low volatility ensuring no VOC and consistent properties Excellent outdoor durability New capacity for Valeraldehyde and its derivatives Strengthen our production platform Fully integrated an secure supply chain Ability to offer competitive and safe products Innovative plasticiser for sensitive applications Flexible, versatile & safe
  • 21. Pevalen™ -Unique product performance Key advantages  Unique combination of low volatility and high plasticizing efficiency  High PVC compatibility 79 80 81 82 83 84 85 86 87 88 0 5 10 15 20 25 Hardness(ShoreA) Volatility (% lost) Effciency DINCH DINP DOP DOTP Pevalen™
  • 22. Summary  Perstorp is a reliable supplier of Emoltene™ 100, the major type of plasticiser for cable and wire  Many aspects to consider when selecting antioxidants  Perstorp choses two antioxidants for Emoltene™ 100, Topanol CA-SF and Irganox 1076  Perstorp is an innovative company developing a polyolester plasticiser - Pevalen™
  • 23. Thank You for your attention! Anders Magnusson Market Development Manager anders.magnusson@perstorp.com Perstorp Group