2. Discussion Outline
Intro and Background
Clipper Windpower
Definitions
Deployment Methods
Management by Objective
Hoshin Kanri
Balanced Score Card
Quality Management Systems that Support Strategy Deployment
ISO
Baldrige
Discussion Points
“The Mind of the Lean Manager” by Jim Womack
Resources and References
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3. My Background and Experience
Education
B.A. in Business Management from UNI
Working on Masters of Manufacturing Operations at Kettering
Work Experience
Human Resource Intern at Beef Products Inc. (Waterloo)
Department Manager for Pella Windows and Doors. (Clear Lake)
Developed interest and passion for Continuous Improvement
Quality Supervisor for Beef Products Inc. (Waterloo)
Assembly Supervisor for Clipper in March 2007 (Cedar Rapids)
Continuous Improvement Manager for Clipper in November 2009
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4. Clipper Windpower
Company Incorporated in 2001
Manufacturing began at Cedar Rapids in 2006
2006 - 8 units produced
2007 - 137 units produced
2008 - 289 units produced
2009 projecting 117 units (no orders cancelled, only delays)
Approximately 280 employees in Cedar Rapids
Approx. 190 assembly
Others include Engineering, Quality, RMDC, Clipper Fleet Service, etc.
The Facility is 330,000 sq. ft.
Manufacturing the 2.5 MW Liberty Wind Turbine
Gearbox, Hub, Machine Base, Rectifiers, Parts Containers Assembled
Nacelle, Towers, Generators, Transformers, etc. outsourced
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5. Clipper Windpower Continued
As a whole, Clipper is in the Energy Business
The Cedar Rapids Operations is generally
considered a Heavy Manufacturing facility
The process is entirely assembly based
no material processing or fabrication work
The company is in the process of developing a 7.5 to
10 MW offshore wind turbine
Projected Capacity of the Cedar Rapids facility is
approx. 550-600 turbines per year
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6. The Disclaimer
Not an Strategy Deployment expert
Interest in Learning about Strategy Deployment
That interest all too quickly transformed into an
opportunity to lead this IQC network meeting
I’ve been dedicating extra time to this particular topic
I’ve collected and condensed some SD information
Many of you probably have relevant experience
Please, stop me at any time for discussion or if you’d like to
contribute by further clarifying a particular item.
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7. Focus of Today’s Discussion
When suggesting that we discuss strategy deployment, I was
most interested in the transition from planning to action.
Effectively moving from Plan to Do in the PDCA cycle.
My Approach
Basic Overview of the different Methods
Tools associated with those methods
Open Discussion
Thought Provoking Article
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8. Why Focus on Strategy Deployment?
The feeling of many good but unaligned goals
The need for a consistent top-to-bottom message
The importance of management effectively communicating
directives in a way that all can engage with and implement.
The importance of knowing what activities align with goals.
It’s a Criteria for Performance Excellence (Baldrige)
Strategic Planning and Business Results are two key criteria for
performance excellence
The transition away from command and control, and the
frustrating that may accompany it.
Bottom line, it’s a necessary part of realizing success.
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9. Definitions
Strategy –
Is a plan of action designed to achieve a particular goal.
The word strategy has a strong military connotation.
Strategy is different from tactics.
Deployment –
To arrange in a position of readiness, or to move strategically or
appropriately.
Again, deployment has a strong military connotation
In business, it stands for a methodical procedure of introducing an activity,
process, program, or system to all applicable areas of an organization
Strategic Management –
Developing, evaluating and making decisions that will enable an
organization to achieve its long-term objectives
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10. What is Strategy Deployment?
The nervous system of a business system
Guides planning and action across an organization’s
total value stream
Provides a closed circuit between an organization’s
business needs and day-to-day activities.
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11. Pre-requisites to Deployment
Company Philosophy and Quality Policy
Basic Strategic Planning
Vision and Mission
Values Statement
SWOT Analysis
Strengths, Weaknesses, Opportunities, and Threats
Any others?
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12. Discussion Points
Questions we should be asking as strategic planners.
How widely understood is our company’s mission and/or vision and the
company’s top strategy among our employees?
Are certain industries better at this than others? If so, why?
Does your company have a published set of values or beliefs?
How widely known are they?
Do they make a difference?
The answers to these simple questions will serve as indicators
of the company’s ability to effectively deploy a strategy.
A commander can’t effectively deploy troops without each of them
clearly understanding the mission.
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13. Methods of Deployment
Management by Objectives
Cascading Objectives and Goals
SMART Goals
Specific
Measurable
Achievable
Relevant
Time bound
Hoshin Kanri
Catchball, A3-X, and A3-T
Balanced Score Card
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14. Management By Objective (MBO)
The Principles of Management by Objective
Cascading of organizational goals and objectives
Mission Critical Objectives at the CEO Level
Mission Critical Objectives at the Plant Level
Specific objectives for each member
Cascaded Goals through Success Factors
Performance evaluation and provide feedback
Performance Evaluation System
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15. Management By Objective
Important features and advantages of MBO are:
Motivation –
Involving employees in the whole process of goal setting and
increasing employee empowerment increases employee job
satisfaction and commitment.
Better communication and Coordination –
Frequent reviews and interactions between superiors and
subordinates helps to maintain relationships within the enterprise
and also solve many problems faced during the period.
Clarity of goals –
The concept of SMART goals
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16. Limitations and Arguments Against
Over-emphasizes setting of goals, as opposed to the
working of a plan
Could lead companies to evaluate employees by
comparing them to the “ideal employee”
“What gets measured gets done”
W. Edwards Deming
argued that a lack of understanding of systems commonly
results in the misapplication of objectives
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17. Discussion Points
When done properly MBO ideally:
improves motivation and communication
involves employees in goals setting
provides frequent feedback on performance
Is this typically what would be found if a company’s MBO
process were reviewed?
Does MBO provide an opportunity for all employees to
provide their input and understand their importance?
Any other challenges or short comings experienced by those
who have utilized or been a part of MBO?
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18. Definitions
Hoshin = direction, a course, a policy, a plan, an aim
Kanri = management, administration, or control
Hoshin Kanri – A method of implementing strategy
to get the right thing done.
Often referred to as:
Policy deployment, Strategic Initiatives, Management By
Policy, Hoshin Planning, Policy Management, Managing
for Results, Strategic Deployment and Goal Deployment.
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19. Hoshin Kanri
Purpose and Usage–
Long term strategic planning for systems
Developing shared strategic goals (compare Balanced Score Card)
Continuous organizational improvement
Cascading or deploying top management policies
and targets down the management hierarchy
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20. Hoshin Kanri
Steps and Skills Required
Planning and Communication
Get Involvement
Set the course
X-Chart
Project Initiation and Execution
Two Deployment Styles or Target – Top-down and Bottom-up
“Catch Ball” Target Deployment
Project Charter
Standard Process for follow through
Reflection
Review of what worked and what didn’t work
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21. Hoshin Kanri
Hoshin Kanri can be thought of as the application of Deming's Plan-Do-
Check-Act (PDCA) cycle to the management process.
The PDCA cycle represents a generic approach to continual improvement
of activities and processes.
PLAN = a plan of action is developed to address a problem.
DO = the plan is implemented.
CHECK = information is collected on the control parameters.
ACT = the results are analyzed. Corrective action is identified.
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22. Hoshin Kanri
Three key elements
Catchball
Project Charter (A3-T)
X-Charts (A3-X)
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23. Catchball
A participative approach to decision-making.
Used in policy deployment to communicate across management levels
when setting annual business objectives.
The analogy to tossing a ball back and forth emphasizes the interactive
nature of policy deployment.
Used when establishing the terms of the organizational contracts or
project charters.
Provides employees with an opportunity to review the plan and
objective and to respond with their thoughts and ideas.
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24. Project Charter (A3-T)
Boil things down to one page
Clarifies that no one person can accomplish a strategy
Very reminiscent of PDCA and DMAIC
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26. X-Charts (A3-X)
A bundle of contracts called team charters
A visual tool for planning
Can appear complex at first
Becomes simple quickly
The key is the Linkage of high and low
level action with people and results
Mostly an aid to communication
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28. Strategy Area
•Contains the highest level mandates
•Start here
•Should link directly to corporate strategy, one level above the
group for which you are planning.
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29. Metrics Area
•Fill this in second
•Put in standard and/or mandated
operational figures your group needs to
meet
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30. Tactics Area
•Work on this third
•Will lay out specific projects
•Will become the basis for managing implementation
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31. Team Members Area
•Work on this fourth
•List Names of the people who will be responsible for
implementing the tactics
•Use proper names, not titles
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32. Connectional Areas
•The absolute key to making this work
•Forces reflection, debate and conversation in an open manner.
•Do these last, in a back-and-forth manner, with others on your team and in
your company
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33. Strategy-to-Tactics Correlation
•Does a tactic really support one or more
strategies?
•Is there a more effective tactic?
•Is there a non-necessary tactic?
•Do you really understand the individual strategy
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statements?
34. Tactics-to-Metrics Correlation
& Contribution
•Does a tactic improve a specific metric's)?
•Will it move the metric adequately?
•Does each metric have some tactic to
improve it?
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•Do you really understand the individual
35. Tactics-to-Team Member
Accountability
•Does each tactic have a skilled person to lead it?
•Does one individual have too many tactics to lead?
•Are there other people who need to be listed?
•Does each individual understand his/her 35
accountability?
36. Metrics-to-Results
Correlation/Contribution
•Does each metric contribute to one or
more financial results which we value?
•How much does each metric contribute?
•Are we measuring the right things in our
results?
•Can we compare plan to actual over the
period covered by the plan?
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37. Strategy-to-Results Correlation
•Does each strategy contribute to one or
more financial results which we value?
•How much does each strategy contribute?
•Is a strategy “for show” or for results (e.g.
a Super Bowl ad)?
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39. Hoshin Kanri
Strengths Limitations
Focuses organization A rigid implementation
on the vital few is necessary
Communication of a Requires a long term
shared vision commitment
Creates alignment Relatively Static – the
through participation breakthrough objective
Encourages cross must be stable during a
functional cooperation 5 year period
Planning is systematic
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40. Discussion Points
How many currently use or have experience with
this method of planning and deployment utilized?
Where HK has been utilized, was it well structured
and routine or informal and possibly haphazard?
In what ways was it’s use effective or ineffective?
Would you recommend this system to others? Why?
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41. Balanced Score Card
A Strategic planning and management system
May mean different things to different people (the BSC spectrum)
From a Performance Measurement Framework = Dashboard
To a Robust Organization-wide Strategic Planning, Mgmt, and
Communication System
Originated by Drs. Robert Kaplan and David Norton as a
performance measurement framework
Added strategic non-financial performance measures to
traditional financial metrics to give managers a “balanced”
view of performance.
The “new” balanced scorecard transforms an organization’s
strategic plan from a document into “marching orders.”
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42. Balanced Score Card
View the
organization
from four
perspectives
Develop
Metrics
Collect Data
Analyze Data
to each
perspective
PDCA
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43. Balanced Score Card Continued
Why Implement a Balanced Scorecard?
Increase focus on strategy and results
Improve organizational performance by measuring what
matters
Align organization strategy with the work people do on a
day-to-day basis
Focus on the drivers of future performance
Improve communication of the organization’s Vision and
Strategy
Prioritize Projects / Initiatives
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44. Balanced Score Card Continued
Scorecards simply for organizing measures aren’t justified.
Start with the end in mind, focus on the desired results
Stephen Covey – “People and their managers are working so
hard to be sure things are done right , that they hardly have
time to decide if they are doing the right things.”
Developing a balanced scorecard system is like putting a
puzzle together
The pieces are strategic components
They have to be checked for fit
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45. Recall Lou Novikoff, a.k.a.“The Mad
Russian”, Chicago Cubs, 1940s
Stole third base with
the bases loaded
“I got a good jump” he
explained.
Unfortunately, there is
no point in being fast at
doing the wrong thing.
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46. BSC Continued
The major system components:
Engaged Leadership Customers and Stakeholders
Interactive Communications and Customer Value Proposition
Change Strategy, Strategic
Management Objectives, and Initiatives
Vision and Mission Performance Measures
Core Values Performance Information
Organization Weaknesses and Reporting
Strengths Rewards and Recognition
Evaluation
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47. Questions and Discussion?
How many currently use or have experience with the
BSC method of planning and deployment?
Do you notice any added benefits or disadvantages
of Hoshin Kanri vs. Balanced Score Card?
If we aren’t using either method, what else is being
done in order to fill this need?
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48. Quality Measurement Systems that
Support Strategy Deployment
Baldrige Criteria ISO Standards
1. Leadership 1. Customer Focus
2. Strategic Planning 2. Leadership
3. Customer and Market Focus 3. Involvement of People
4. Measurement, Analysis, and 4. Process Approach
Knowledge Management 5. Systems Approach to Management
5. Human Resources 6. Fact Based Decision Making
6. Process Management 7. Mutually Beneficial Supplier
7. Results Relationship
2.2 Strategy Deployment: With ISO-
How do you deploy your strategy? Describe how The concentration is on the quality systems
your organization converts its strategic
objectives into action plans. Summarize your Takes an adoption of process approach
organization’s action plans, how are they
deployed, and KEY action plan performance
measures or indicators. Project your With Baldrige-
organization’s future performance relative to Performance excellence for entire organization
KEY comparisons on these performance
measures or indicators. Focus upon business results
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49. Discussion Topics
How many have experience working for companies
that utilize either ISO and/or Baldrige?
Does it seem that one system is utilized more often
or more commonly accepted? Why?
Does the industry affect which system is utilized?
What else might affect which system is selected?
Is there a need for the use of both systems?
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50. Discussion Points
All methods seem to have a distinct tie back
to Plan-Do-Check-Act
Are we informally utilizing these methods on a
daily basis, in some cases without realizing it?
If so, would it be beneficial to formalize and
document the process?
If so, what ways can we go about that or how
have you seen it done in the past?
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51. The Mind of the Lean Manager
Thoughts from Jim Womack
Finding companies with X-Charts, completed A3 analysis,
and all the elements of standardized work.
What’s missing?
Success in Achieving the Goals
Inability to actually read and interpret A3
No standardized work or not following it
Lean management techniques are quickly becoming tools
(which are necessary).
Every manager loves a tool because it seems to provide a
short cuts to doing a better job.
They can’t achieve their potential results or even any results
without managers with a lean state of mind to wield them.
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52. What is a lean state of mind?
The Lean manager embraces the role of problem solver
The Lean manager realizes the no manager at a higher level can
or should solve a problem at a lower level.
Instead assign responsibility to the manager at the lower level
The Lean manager believes that all problem solving is about
experimentation by PDCA
The Lean manager knows that no problem is ever solved for ever
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53. Other Sources of Information
Books In IQC’s Library
Hoshin Kanri: Policy Deployment for Successful
TQM - Yoji Akao
The Balanced Score Card – Translating Strategy
into Action
Kaizen Sketch Book
http://www.kaicomm.com/KaizenSketchbook.html
And Multiple Others….
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54. Hoshin Kanri for the Lean Enterprise
Technical description of Hoshin
Has a CD with all forms
Good resource; tough reading
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55. Getting the Right Things
Done
Novel style, a la “The Goal”
Author has terrific experience
Has excellent examples
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56. Leadership and Self-Deception
Deals with root cause of people
problems
Novel style
You can use it instantly
“Outside the Box” Thinking
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57. Resources and References
Balanced Scorecard and Hoshin Kanri by Marketing Partners, Inc.
http://www.mpicompanies.com/PDFs/Balanced%20Scorecard%20and%20Hoshin%20Kanri.pdf
Management Coaching and Training Services
http://www.mcts.com/Hoshin-Kanri.htm
Hoshin Kanri – Lean Strategic Planning by Joe Ely
Director of Operations for Cook Biotech
Baldrigeplus.com
http://www.baldrigeplus.com/Exhibits/Exhibit%20-%20Catchball%20processes.pdf
Strategy Deployment in Action: One Executive’s Perspective
http://www.lean.org/Events/WebinarHome.cfm (Lean Enterprise Institute)
Pascal Dennis and Dave Brule II
Balanced Score Card Institute
http://www.balancedscorecard.org/BSCResources/AbouttheBalancedScorecard/tabid/55/Default.aspx
Management By Objective
http://www.12manage.com/methods_smart_management_by_objectives.html
The Mind of the Lean Manager
Jim Womack – Founder and Chairman of Lean Enterprise Institue
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Notas do Editor
Key Criteria for Performance Excellence – Leadership, Strategic Planning, Customer and Market Focus, Information and Analysis, Human Resource Focus, Process Management, and Business Results. Information Resource: http://www.baldrige.nist.gov/PDF_files/Issue_Sheet_SS.pdf
Strategy VS Tactics - In military terms, tactics is concerned with the conduct of an engagement while strategy is concerned with how different engagements are linked. In other words, how a battle is fought is a matter of tactics: whether it should be fought at all is a matter of strategy. Strategic Management - is the process of specifying the organization’s mission, vision and objectives, developing policies and plans, often in terms of projects and programs, which are designed to achieve these objectives, and then allocating resources to implement the policies and plans, projects and programs While preparing this discussion, I found the military definitions interesting and useful. In some ways, they helped me clarify my thoughts that seem to all to easily become jumbled up and over lapping with all of the different business words, phrases, new ideas, various definitions and interpretations. Strategy = A plan of action (i.e whether or not to fight the battle) Tactics = The method(s) of actually carrying out the action (i.e. how a battle is fought) Deployment = Preparing, arranging, and positioning to move appropriately (i.e. a level between strategy and tactic = the process of transferring the plan into action)
Yesterday, the Clipper Assembly Supervisors were discussing systems with Gary Nesteby. Gary mentioned that the human body is an excellent example of a system. Especially when thinking about the brain’s influence or control over the many sub-systems within the body. When taking this one step further and thinking about what actually carries out the brain’s direction we realize it’s our nervous system. The nervous system transforms our thoughts, ideas, and plans into action. What serves that purpose in each of our company’s? What is your company’s nervous system? Strategic Planning is the brain envisioning what needs to happen and how it needs to happen, but what actually communicates and transforms the vision into actions and reality?
The Hoshin process developed in Japan during the 1960’s from quality management practices at the Bridgestone Tire Company, Toyota, Nippon Denso, Komatsu, and Matsushita. It was strongly influenced by the PDCA cycle of Deming, Management by Objectives of Peter Drucker, and the lectures by Dr. Juran on general management. The term was widely accepted in Japan by the 1970’s While the phrase balanced scorecard was coined in the early 1990s, the roots of the this type of approach are deep, and include the pioneering work of General Electric on performance measurement reporting in the 1950’s and the work of French process engineers (who created the Tableau de Bord – literally, a "dashboard" of performance measures) in the early part of the 20th century SMART Goals part of Peter Drucker’s Management by Objective – Originated 1954
First Outlined by Peter Drucker in 1954 in his book “The practice of Management.” MBO relies on the defining of objectives for each employee and then to compare and to direct their performance against the objectives which have been set. It aims to increase the performance of the organization by matching organizational goals with the objectives of subordinates throughout the organization. Ideally, employees receive strong input to identify their objectives, time lines for completion, etc. MBO include continuous tracking of the processes and providing feedback to reach the objectives.
If I’m marketing or encouraging this I’d suggest that Benefits and Advantages of MBO are Motivation, Improved Communication and Coordination, and clarity of goals. In my own opinion, these are the marketing traits that can be difficult to realize without effective application. We can all buy the diet pills from TV, but the fine print always say “results may vary” and “intended for use with diet and exercise.” For the information I was able to collect, these are the thought that came to my head regarding the advantages of MBO. It seems that they’re only realized when the most difficult parts of making it happen (the diet and exercise or the employee involvement and follow-up) are actually pursued. Unfortunately, those items are typically the ones that should already be taking place.
Point 7 of Deming's 14 Points encourages managers to abandon objectives in favor of leadership because he felt that a leader with an understanding of systems was more likely to guide workers to an appropriate solution than the incentive of an objective
The purpose of Hoshin Kanri (or Policy Deployment) is to make it possible to get away from the status quo and make a major performance improvement by analyzing current problems and deploying strategies that respond to environmental conditions. Policy Deployment cascades, or deploys, top management policies and targets down the management hierarchy. At each level, the policy is translated into policies, targets and actions for the next level down. With Policy Deployment, top management vision can be translated into a set of coherent, consistent, understandable and attainable policies and actions that can be applied at all levels of the company and in all functions of the company. When these actions and policies are applied, they result in a vision becoming a reality - and major, continual improvement in performance. At the beginning of the Policy Deployment process, top management sets the overall vision and the annual high-level policies and targets for the company. At each level moving downward, managers and employees participate in the definition—from the overall vision and their annual targets—of the strategy and detailed action plan they will use to attain their targets. They also define the measures that will be used to demonstrate that they have successfully achieved their targets. Then, targets, in turn are passed on to the next level down. Each level under top management is, in turn, involved with the level above it to make sure that its proposed strategy corresponds to requirements. Regular reviews take place to identify progress and problems, and to initiate corrective action. Policy Deployment ensures that everyone in the company is made aware of the overall vision and targets, and the way that these are translated into specific requirements for their own behavior and activities
PDCA implies that once one cycle of the sequence is completed with the ' ACT ' step (in which corrective action is identified), the ' PLAN ' step (in which a plan to address how corrective action will be generated) of the next cycle should be started. Plan = Corresponding control points and control parameters are created. The plan is reviewed and agreed. Do = Implement the plan Check = The actual results are compared to the expected results. Act = Causes of any differences between expected and actual results are identified, discussed and agreed.
.
“ Ideas generated at one level of an organization are passed up or down to people at other organization levels. Those receiving the idea ‘catch’ it, modify it so that it is relevant to the work done at their level, and pass it along to another level. This is called catchball . A major benefit of catchball is that it helps to vertically integrate an organization. Communication is enhanced, people participate in developing ideas, and when the ideas are implemented, the chances of success are high because people at all levels in the organization shaped it so that it would work best in their environment. Each person will know how his or her work relates to the strategic and tactical operation of the business.
Information Source - http://www.baldrige.nist.gov/PDF_files/Issue_Sheet_SS.pdf