Discover how to get the best value for your equipment. Dependability and consistency of crusher wears can make a difference.
See more and contact us on metso.com
Costs in broad view 1/3, 1/3, 1/3
Crusher Wears ¼ of crushing and screening
Makes 6-9% of total costs
Dependability: Minimized down time, no unplanned shutdowns, maximum lifetime between crusher overhauls
Consistency; consistent quality wear parts provide consistent quality end product from day to day, from year to year
this sums up to performance
Over 100 years of crusher engineering.
Fit: correct angle in wedge surfaces, seat angles in rounds to allow mantle tightening, proper flatness, correct dimensions: MAX life before overhaul
Form: is designed to give volumetric capacity, manageable crushing force and power draw, optimal liner thickness to ensure thread engagement, no ovality
Function: desired product shape and gradation, lifetime, and protection, this all is performance
Customer: 50% LTIF happens during liner change
Metso lifting tools fits to Metso wear part
Now we have spoken about dependability…
consistency contains over 100 years of experience in factory production and performance measuring in the field and can be divided:
Consistency of wear parts:
Consistency of end product: shape, capacity and gradation
selected raw materials contain recycled wear parts, low Phospohrous FeMn, No bicycles, tins or cans or shred scrap
precise process parameters eg, are narrow temperature limits in melt and pouring as well as in quenching process.
Following all this will deliver quality wear part
Correct design, pivot point, nip angle, eccentric speed & stroke, crushing zones ensures desired production
Together with consistent quality of wear part
Delivers consistent production of demanded shape and gradation
To summarize…
long term profitable performance is based on consistent production, minimum down time and longest intervals of main component factory overhaul. Excessive wear on liner seat, liner failure as well as unusual wear causing force/power peaks call for major repair of crushers main component - repair that cost large sums - make sure those are not prematuraly knocking on your door.
dependable and consise wear parts improve your perfomance and ensure profitable, trouble free crusher operation