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IDEA Group : Migliorare la sostenibilità in una linea di assemblaggio

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IDEA Group

Migliorare la sostenibilità in una linea di assemblaggio di arredo-bagno attraverso la tracciabilità dei singoli prodotti.
Ce ne parla Andrea Portello
( Evento Tenenga Tecno-Soft "Tra i motori dell'innovazione", Museo Lamborghini, 20 settembre 2019).
Fra le soluzioni implementate : Sistema Pick-to-Light
https://youtu.be/DS0TEA_vWu4

Publicada em: Tecnologia
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IDEA Group : Migliorare la sostenibilità in una linea di assemblaggio

  1. 1. Migliorare la sostenibilità in una linea di assemblaggio di arredo-bagno attraverso la tracciabilità dei singoli prodotti architectural bathroom and shower
  2. 2. DATI TOTALI IDEAGROUP superfice coperta 65.000 mq numero dipendenti 242 totale fatturato 59.200.000 € nel 2018 50% Italia 50% Estero marchi commerciali • MARMIDEA azienda produttrice marmi naturali e marmi tecnici • A.S.T. Srl azienda di trasporti • ARTLEGNO Snc azienda di lavorazione semilavorati
  3. 3. 2001 INIZIO RAPPORTO DI PARTNERSHIP – 10.000.000 € FATTURATO 4.800 MQ CAPANNONE DEDICATI – 30 DIPENDENTI 100% MERCATO ESTERO – TEMPO MEDIO DI CONSEGNA 5GG LAVORATIVI
  4. 4. PROBLEMATICHE ED ESIGENZE NECESSITA’ DI AUMENTARE LA SOSTENIBILITA’ STRESS OPERATORE -SI PRODUCE 1 MOBILE OGNI 2,5 MIN -CAMBIO REPENTINO DELL'ARTICOLO (MEDIAMENTE SI VERIFICA OGNI 7,5 MIN) -CONOSCENZA DELLE LAVORAZIONI DI TUTTI I MOBILI
  5. 5. PROBLEMATICHE ED ESIGENZE -INFORMAZIONI PRESENTI NELL’ETICHETTA INSUFFICIENTI -RICERCA DEI COMPONENTI
  6. 6. PROBLEMATICHE ED ESIGENZE STANDARDIZZAZIONE FLUSSO DEL VALORE NELLO STESSO ARCO TEMPORALE SI PRODUCONO MOBILI CON TEMPI CICLO DI LAVORAZIONE/VALORE DIFFERENTI NECESSITA' DI "LIVELLARE" IL CARICO DI LAVORO E IL VALORE PER POSTAZIONE INTERCONNESSIONE DEI SISTEMI DI GESTIONE SI HANNO 2 PROGRAMMI INFORMATICI IN PARTE INTERCONNESSI -METODO E’ UN PROGRAMMAGESTIONALE PER IL CARICO ORDINI, GESTIONE MAGAZZINO, FATTURAZIONE -ACCESS UTILIZZATO PER LA GENERAZIONE ETICHETTE INTERNE, GESTIONE PRODUZIONE E CREAZIONE LISTE DI PRELIEVO NON SI RIESCONO A RIPORTARE IN LINEA INFORMAZIONI SPECIFICHE MISURAZIONE DELL’EFFICIENZA E ANALISI CAUSE DEI FERMI LINEA MANCANZADI STRUMENTI CHE CI PERMETTONO DI QUANTIFICARE E IDENTIFICARE LE CAUSE CAPACITA’ PRODUTTIVA DELLALINEA E’ SATURA(APPARENTEMENTE) STANDARDIZZAZIONE DELLA QUALITA’ NON SI HA NESSUNAGARANZIASE TUTTI I COMPONENTI SONO STATI INSERITI NEL MOBILE: -FERRAMENTA -ISTRUZIONI DI MONTAGGIO APPROPRIATE -COMPONENTI SFUSI
  7. 7. SCELTA METODO DI LETTURA: RFID PRO • LETTURAAUTOMATICA E CERTA • RISPARMIO DI TEMPO NELLA LETTURA CONTRO • NELLE POSTAZIONI TROPPO VICINE NON SI PUO’ USARE • NON LEGGE ATTRAVERSO MATERIALI FERROSI (SPECCHI) • RILEVAZIONE TEMPI PUNTUALE
  8. 8. SCELTA STRUMENTI DI LETTURA: CODICE QR PRO • SI PUO’ USARE IN TUTTE LE POSTAZIONI • LETTURA CAUSALI CON LA STESSA PISTOLA • COSTI RIDOTTI • LETTURA DETTATA DALL’OPERATORE CONTRO • PRATICITA’-VELOCITA’ • CERTEZZA LETTURA
  9. 9. SOLUZIONE ADOTTATA INSTALLAZIONE DI PC E MONITOR X LE 10 POSTAZIONI DI LAVORO UTILIZZO PREVALENTE DI IMMAGINI (IMMEDIATO E INTUITIVO) INTERCONNESSIONE CON IL SISTEMA INFORMATICO ELIMINAZIONE ETICHETTA PRODUZIONE
  10. 10. PICK TO LIGHT WIRELESS • ASSOCIATO AL PC DI OGNI POSTAZIONE • FACILITA E AIUTA L’OPERATORE NELLA RICERCA DEI COMPONENTI • GARANTISCE STANDARD DI QUALITA’ COSTANTE
  11. 11. MODULO GPIO MOXA X LIVELLARE FLUSSO LINEA • PERMETTE DI REGOLARE LE DISTANZE TRA I MOBILI IN UNA LINEAA FLUSSO
  12. 12. RILEVAZIONE E ANALISI TEMPI data barcode OPERATORE DESVIAGGIO ND_DESCRIZIONEART t_previsto t_impiegato t_interr. des_interr. delta_tempo inizio fine 2019-09-19 VI19000422110001 O04 - PREMONTAGGIO FIANCHI G38 GERMANIA SETT. 38 NEW CITY BASE LAV. 2 CASS. L. 790 BIANCO 200 128 0 -72 19/09/2019 08:16 19/09/2019 08:18 2019-09-19 VI19000422110001 O12 - STRETTOIO CASSETTI G38 GERMANIA SETT. 38 NEW CITY BASE LAV. 2 CASS. L. 790 BIANCO 200 108 30 SCARTO -92 19/09/2019 08:33 19/09/2019 08:34 2019-09-19 VI19000422110001 O16 - COLLARINI G38 GERMANIA SETT. 38 NEW CITY BASE LAV. 2 CASS. L. 790 BIANCO 200 168 0 -32 19/09/2019 08:36 19/09/2019 08:39 2019-09-19 VI19000422110001 O20 - ACCESSORI G38 GERMANIA SETT. 38 NEW CITY BASE LAV. 2 CASS. L. 790 BIANCO 200 289 0 89 19/09/2019 08:39 19/09/2019 08:44 2019-09-19 VI19000422110001 O24 - FRONTALI CASSETTO G38 GERMANIA SETT. 38 NEW CITY BASE LAV. 2 CASS. L. 790 BIANCO 200 136 0 -64 19/09/2019 08:42 19/09/2019 08:44 2019-09-19 VI19000422110001 O28 - FERRAMENTA G38 GERMANIA SETT. 38 NEW CITY BASE LAV. 2 CASS. L. 790 BIANCO 200 413 0 213 19/09/2019 08:46 19/09/2019 08:53 2019-09-19 VI19000420004001 O04 - PREMONTAGGIO FIANCHI A38 AUSTRIA SETT. 38 PRO A BASE LAV. CASSETTONE L. 77 COLORE 36 158 215 0 57 19/09/2019 08:58 19/09/2019 09:01 2019-09-19 VI19000420004001 O08 - STRETTOIO A38 AUSTRIA SETT. 38 PRO A BASE LAV. CASSETTONE L. 77 COLORE 36 158 81 0 -77 19/09/2019 09:21 19/09/2019 09:23 2019-09-19 VI19000420004001 O12 - STRETTOIO CASSETTI A38 AUSTRIA SETT. 38 PRO A BASE LAV. CASSETTONE L. 77 COLORE 36 158 200 0 42 19/09/2019 09:26 19/09/2019 10:43 2019-09-19 VI19000420004001 O16 - COLLARINI A38 AUSTRIA SETT. 38 PRO A BASE LAV. CASSETTONE L. 77 COLORE 36 158 93 0 -65 19/09/2019 09:33 19/09/2019 09:34 2019-09-19 VI19000420004001 O20 - ACCESSORI A38 AUSTRIA SETT. 38 PRO A BASE LAV. CASSETTONE L. 77 COLORE 36 158 226 0 68 19/09/2019 09:34 19/09/2019 09:38 2019-09-19 VI19000420004001 O28 - FERRAMENTA A38 AUSTRIA SETT. 38 PRO A BASE LAV. CASSETTONE L. 77 COLORE 36 158 162 0 4 19/09/2019 09:39 19/09/2019 09:42 2019-09-19 VI19000422156001 O24 - FRONTALI CASSETTO G38 GERMANIA SETT. 38 SPACE BASE LAVELLO 2 CASSETTI L. 735 TELAIO ALL. COL. 25 158 112 0 -46 19/09/2019 07:35 19/09/2019 07:37 2019-09-19 VI19000422156001 O28 - FERRAMENTA G38 GERMANIA SETT. 38 SPACE BASE LAVELLO 2 CASSETTI L. 735 TELAIO ALL. COL. 25 158 100 0 -58 19/09/2019 07:40 19/09/2019 07:41 2019-09-19 VI19000422116001 O04 - PREMONTAGGIO FIANCHI G38 GERMANIA SETT. 38 KT-R COLONNA C/ANTA SX H.1650-335P GRIGIO CHIARO 150 314 0 164 19/09/2019 10:53 19/09/2019 10:58 2019-09-19 VI19000422116002 O04 - PREMONTAGGIO FIANCHI G38 GERMANIA SETT. 38 KT-R COLONNA C/ANTA SX H.1650-335P GRIGIO CHIARO 150 179 0 29 19/09/2019 10:58 19/09/2019 11:01
  13. 13. CREAZIONE DI UN AVVISO DI RITARDO
  14. 14. PREDISPOSIZIONE A INSERIMENTO NUOVI STRUMENTI • LE VARIE POSTAZIONI SONO «PREDISPOSTE» X UN’EVENTUALE INSERIMENTO DI MACCHINE/COBOT CHE SUPPORTANO IL PERSONALE
  15. 15. CONCLUSIONI STANDARDIZZAZIONE DEL PROCESSO DI MONTAGGIO GAMMA PRODOTTI ILLIMITATA CONTROLLO DELLA PRODUZIONE AUMENTO DELL’EFFICIENZA MIGLIORAMENTO STANDARD QUALITA’ POSSIBILITA’ DI INSERIMENTO STRUMENTI DI LAVORO COLLABORATIVI
  16. 16. Andrea Portello IDEA GROUP

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