This document provides a summary of S.Madhava Deva Kumar's work experience and qualifications. It summarizes that he has over 8 years of experience in product design of sheet metal and plastic parts for the automotive industry. Currently, he works as a Design Engineer at Volvo Truck Design Center in Bangalore on exterior cab components. Previously he has held roles in project management, design engineering, quality control and tool room operations across various automotive and engineering companies. He holds a B.E. in Production Engineering and has expertise in CAD tools like CATIA, Creo and Pro/E.
1. S.MADHAVA DEVA KUMAR
Permanent address:
A307, Tristar Aishwaraya Apartment,
Bore well Road, pattandhur agarahara,
White field, Bangalore – 560066 gsmadhava@gmail.com
Mobile: +91 9620668568
Synopsis
• 8+ years of Work experience in Product Design Sheet metal and Plastic part Design –
worked in Automobile sheet metal and plastic parts.
Very good experience in Pro/E and CATIA -V5 to part design and handled large assembly.
• Currently working as a Design Engineer in VOLVO Truck Design center – Signaling team,
Bangalore. Involved in Product design in exterior Cab components of bracket and plastics.
Responsible for packaging study, concept design, supplier interaction, Detailed Design,
Manufacturing drawings, Proto vehicle build and part validation.
• 4 years of experience in Project Management and Team Management.
• Good Knowledge in sheet metal parts design, Surfacing, GD&T, ASME & ISO STD and
welding processes.
• Good experience PLM’s Intralink and Windchill.
• Knowledge in DFMEA, DFA and PPAP.
Professional Experience
Current Employer : Harita Techserv Pvt Ltd. (Aug2010 – Till date)
Previous Employer 1 : Caparo Engineering India Private Limited. Chennai. (Sep’2009 to Jul2010)
Previous Employer 2 : D-cube Designs, Chennai. (Apr 2005 to Oct 2009)
Previous Employer 3 : Ellora Press Tools. (Oct 2003 to Mar 2005)
Previous Employer 3 : M.E.M Industries Private Ltd. (Apr 2002 to Sep 2003)
Education
B.E. Production Engg. with 66% in Year 1994 – 2000 ,St Peter’s Engineering College, Chennai
2. Aug 2010 to Till date
Working as a Team Leader in Harita Techserv Pvt Ltd, Bangalore.
Deputed at: VOLVO Trucks Design center, CAB Team, Bangalore as a Consultant
Components handled and Job Responsibilities:
Involved in New product development of the following truck components:
• Lighting and Light Signaling component’s:
Head Lamp, side indicator, side marker lamp, reflex reflector tape and retro reflector, tail lamp ,
EOL,ID lamp, License Plate Lamp and Spot lamp.
Responsibilities:
• Developing new concept designs, packaging study and 3D modeling.
• Development of concepts to manufacturing parts considering manufacturing process, material,
manufacturing requirements from the supplier.
• Conducting Design review meetings, cross functional discussions and securing agreements,
supplier interaction and selection, proto parts testing in test vehicle and rectifying the issues,
Design release activities.
• Creating manufacturing drawings with the ASME and Client’s STDs, applying Dimensional
tolerance, GD&T and ISO STDs as required.
• Data management using Enovia.
• Along with this, also managing a Geometric 10 member team working in Client’s place and
involved in recruitment and appraisal process for our project.
Tools used: CATIA-V5 and Enovia.
Components handled and Job Responsibilities:
Involved in New product development of the following truck components:
• Pneumatic component’s for Braking system:
Brackets for mounting Load sense valve ,APU ,TCV& TMV.
Responsibilities:
• Designing of sheet metal components and assemblies.
• Installation of pneumatic valves (APM), manifold, solenoid valves.
• Adaptation of installation to different variants of truck and different brands.
• Preparation of Brake cad modules for different variants.
• Preparation of cabling assemblies for pneumatic layouts.
• Packaging study of cad modules to check the effect of entire surrounding environments.
• Data management using Windchill.
Tools used: Pro/E WF3,4 and Creo Parametric, Pro Intralink and Windchill.
Sep 2009 to Jul 2010
Worked as a Senior Design Engineer in Caparo Engineering India Private Limited. Chennai.
company was Automotive Engineering Services provider .
Components handled and Job Responsibilities:
Components handled are Tractor Hood , fuel cap and Wrapper.
Responsibilities:
• Redesigning & concept development of skin panels to achieve desired fit& finish.
3. • Concept development 2D and 3D Development.
• Family Table concept was developed to make the tag assemblies.
Relations and programs were created to estimate the material cost of the bellow assembly
Apr 2005 to Sep 2009
Worked as a Senior Product Design Engineer in D-Cube Designs. Chennai.
Industrial Design company providing End to end Solution include Research Conceptualization, Product
Development, Part Engineering and Design, Prototyping, Manufacturing, Production and Assembly.
Components handled and Job Responsibilities:
Components handled are Plastic & sheet Metal Enclosures, Glass and Plastic blow molding Parts.
Responsibilities:
• Creation of Parametric 3d data with Reference Industrial Designer Sketch.
• Concept development, drawing creation and prototyping of various industrial designs Product.
• Detail engineering activity for manufacturing and Assembly feasibility.
• Direct Interaction with Client to understand there requirement.
• Also interacting with Prototype developer.
Oct 2003 to Mar 2005
Worked as a Supervisor in Ellora Press Tools.
Manufacture Press Tools and Tool Room Components
Components handled and Job Responsibilities:
Press Tools, Tool Room And Production Component’s
Responsibilities:
• Material selection and process for Tool room components.
• Jigs and fixture design for Mass production components.
• Job allocation for worker.
• Follow-up existing Vendor and Development of New vendor.
Apr 2002 to Sep 2003
Worked as a Assistant Quality control in charge in M.E.M Industries,chennai.
Manufacture of Brass gas cylinder Valves for Indane and HPCL.
Components handled and Job Responsibilities:
Brass valves and Gauges & jig to handle.
Responsibilities:
• Handling of various gauges for quality.
• Jigs and fixture design for Mass production components.
• Ordering the Shop floor Machine Tools Accessories.
Personal Details
Father’s Name : M.Sambasivam
Date of birth : 29th
January 1978
Nationality : Indian
Marital Status : Married
4. I hereby affirm that the above mentioned details are genuine to the best of my knowledge.